Itm TM356-15500 User manual

TRADEMASTER
Magnetic Base Drilling Machines
Tools and Machinery
AIR
English
3
Code 1625186897- Edition 7/2019
CONTENTS
PART A: INFORMATION FOR THE USER
1.0 GENERAL CHARACTERISTICS
2.0 INTENDED USE
3.0 OPERATION
4.0 GENERAL SAFETY STANDARDS
5.0 DESCRIPTION OF DANGER SIGNALS
6.0 DANGER ZONES
7.0 SAFETY DEVICES
8.0 POSITION OF SIGNS & DATA PLATES
9.0 COMPRESSOR ROOM
10.0 TRANSPORT AND HANDLING
11.0 UNPACKING
12.0 INSTALLATION
13.0 DIMENSIONS AND TECHNICAL DATA
14.0 MACHINE ILLUSTRATION
15.0 MAINTENANCE
16.0 PERIODS OF INACTIVITY
17.0 SCRAPPING THE UNIT
18.0 LIST OF SPARE PARTS FOR ROUTINE MAINTENANCE
19.0 TROUBLE-SHOOTING AND EMERGENCY REMEDIES

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INTRODUCTION
In the event of breakdown or malfunction of the machine, switch it off and do not tamper with it.
If repairs are needed, contact to a technical assistance centre approved by the manufacturer and insist
on the use of original spare parts.
Failure to comply with the above may endanger the safety of the machine.
Keep this manual with care for future consultation; the use and maintenance manual is an
integral part of the machine.
Read this manual carefully before carrying out any operations on the compressor unit.
The installation of the compressor unit and all operations involving it must be performed in
conformity with the regulations in force concerning electric plants and personal safety.
CHARACTERISTICS AND SAFETY PRECAUTIONS
MACHINE WITH AUTOMATIC START
BEFORE REMOVING THE PROTECTION DEVICES FOR ANY MAINTENANCE
WORK ON THE MACHINE, DISCONNECT THE ELECTRICAL POWER
SUPPLY.MAKE SURE THAT THERE IS NO INTERNAL RESIDUAL PRESSURE.ALL
WORK ON THE ELECTRIC PLANT MUST BE CARRIED OUT BY
PROFESSIONALLY SKILLED PERSONNEL.
The manufacturer does not accept responsibility for damage caused as a result of negligence of
failure to abide by the instructions given above.
THIS MACHINE IS NOT SUITABLE FOR EXTERNAL INSTALLATION
FIG. 1

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1.0 GENERAL CHARACTERISTICS
The compressor units use single-stage screw rotary air compressors with oil injection.
The central unit comprises:
compressor; oil separator; oil cooler and output air cooler; fan; electric start; safety and regulation devices;
instrument panel.
The system is self-bearing and does not require bolts or other devices to anchor it to the floor.
The unit is completely assembled in the factory; the necessary connections for setting it up are:
connection to the power mains (see installation chapter)
connection to the compressed air network (see installation chapter)
The compressor-motor unit is fitted on the machine chassis by means of flexible supports: this allows
the compressor unit to be laid directly on the floor without any need of further vibration-damping
systems.
2.0 INTENDED USE
The compressor has been built to supply compressed air for industrial use.
The machine cannot be used in premises where there is a risk of fire or explosion or where work is
carried out which releases substances into the environment which are dangerous with regard to safety
(for example: solvents, inflammable vapours, alcohol, etc.).
In particular the appliance cannot be used to produce air to be breathed by humans or used on direct
contact with foodstuffs. These uses are allowed if the compressed air produced is filtered by means of
a suitable filtering system as per the applicable standards.
(Consult the manufacturer for these special uses.)
This appliance must be used only for the purpose for which it was specifically designed.
All other uses are to be considered incorrect and therefore unreasonable.
The Manufacturer cannot be held responsible for any damage resulting from improper, incorrect or
unreasonable use.
3.0 OPERATION
The electric motor and the compressor unit are coupled by means of a belt transmission.
The compressor unit takes in the outside air through the suction valve. The air taken in is filtered by
panel pre-filter fitted one the panel of the external covering and by the filter cartridge fitted upstream
from the suction valve. Inside the compressor unit, the air and the lubricating oil are compressed and
sent to the oil separating filter where the oil is separated from the compressed air; the air is then filtered
again by the oil separating cartridge to reduce the amount of suspended oil particles to a minimum. At
this point the two flows (of oil and air) are sent to two separate coolers where they are cooled, using a
flow of air taken from the environment by a special fan inside the machine.
The cooled oil returns to the circuit while the compressed air is sent to the using network.
Refer to figure 2.

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1 SUCTION FILTER 10 OIL FILTER
2 SUCTION REGULATOR 11 AIR-OIL SEPARATOR
3 SCREW COMPRESSOR 12 AIR-OIL COOLER
4 TEMPERATURE SENSOR 13 PRESSURE TRANSDUCER
5 CONTROLLER 14 BELT PULLY
6 OIL DISCHARGE VALVE 15 ELECTRIC MOTOR
7 AIR-OIL PRESEPARATOR 16 FAN
8 OIL SEPARATOR SEAT
9 SAFETY VALVE
4.0 GENERAL SAFETY STANDARDS
The appliance may be used only by specially trained and authorized personnel.
Any with the machine or alterations not approved
beforehand by the Manufacturer relieve the latter of responsibility for any damage resulting from the
above actions.
ATTENTION: UPSTREAM OF THE MACHINE INSTALLAN ISOLATOR KNIFE-SWITCH WITH AN
AUTOMATIC CUTOUT AGAINST CURRENT SURGES AND EQUIPPED WITH A DIFFERENTIAL
DEVICE FOR CALIBRATIONS SEE WIRING DIAGRAM ON LAST PAGE
ALL WORK ON THE ELECTRIC PLANT, HOWERE SLIGHT, MUST BE CARRIED OUT BY
PROFRSSIONALLY SKILLED PERSONEL.
5.0 DESCRIPTION OF DANGER SIGNALS
1
2
3
6
7
10
12 13
9
11
8
5
15
4
14
16
1) FLUID EJECTION
5) HIGH PRESSURE
FIG. 3
FIG. 2

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6.0 DANGERS ZONES
1
2
3
7
8
FIG 4
2) DANGEROUS ELECTRIC
VOLTAGE 6) HOT PARTS
3) AIR NOT FIT FOR
BREATHING
7) MOVING PARTS
4) NOISE 8) FAN ROTATING
9)
MACHINE WITH AUTOMATIC
START
Risks present on the whole machine
7 1
8
2
3 2

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7.0 SAFETY DEVICES
1 Safety screws
2 Side panels and door to the electric panel, opened with a special key
3 Fixed protection device - cooling fan
4 Fixed protection device - pulleys
5 Emergency push button
6 Oil filling cap (with safety breather)
7 Safety valve
FIG 5
6 4
7
5
1
3
2

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8.0 POSITION OF SIGNS & DATA PLATES
8.1 POSITION OF THE DANGER PLATES
The plates fitted on the compressor unit are part of the machine; they have been applied for safety
purposes and must not be removed or spoiled for any reason.
1 Machine with automatic start
2 Air not filt for breathing Code
3 Dangers plate
8.2 POSITION OF THE DATA PLATES
1) Maintenance program
2) Identification plate
3) Rotation Direction
FIG 6
FIG. 7
1
2
Identification
Plate
2
3
1
Maintenance
3

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9.0 COMPRESSOR ROOM
9.1 FLOOR
The floor must be even and of industrial type for the total weight of the machine(Please refer to
technical data)..
Remember the total weight of the machine when positioning it. (See chapter 13.0)
9.2 VENTILATION
When the machine is operating, the room temperature must not be higher than 40 °C or lower than 1 °C.
The volume of the room must be about 30 m3
The room must be provided with 2 openings for ventilation with a surface area of about 0,3 m2each.
The first opening must be in a high position to evacuate the hot air, the second opening must be low to
allow the intake of external air for ventilation.
If the environment is dusty it is advisable to fit a filtering panel for this opening.
The hot air ejected by the compressor may be led outside with a duct.
This duct must have a minimum section of 0,5 m2and it must not be longer than 2 m.
For longer ducts an extra exhaust fan must be fitted.
9.3 EXAMPLES OF VENTILATION OF THE COMPRESSOR ROOM
FIG. 8
FAN AIR OUTPUT
HOT AIR EJECTION
HOT AIR PIPE
ATTENTION: REMOVABLE PIPE TO
ALLOW CLEANING
OF THE
RADIATOR

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10.0 TRANSPORT AND HANDLING
IT IS FORBIDDEN TO USE METAL CABLES FOR LIFTING
ATTENTION: DO NOT STAND OR WALK PASS UNDER OVERHEAD WEIGHTS
The machine must be transported as shown in the following figures.
11.0 UNPACKING
CUTTING THE METAL STRAPPING IS A DANGEROUS OPERATION, SEE FIG.10 DO NOT
ABANDON THE CUT PIECES IN THE ENVIRONMENT.
After removing the packing, ensure that the machine has no visibly damaged parts. If you are in doubt,
do not use the machine but contact the manufacturer technical assistance service or your dealer. The
packing material (plastic bags, polystyrene foam, nails, screws, wood, metal strapping, etc.) must not
be left within the reach of children or abandoned in the environment, as they are a potential source of
danger and pollution. Dispose of these materials in the approved collection centres.
FORK LIFT TRUCK
FIG. 9
CARDBOARD PROTECTION
AVOID DAMAGING THE
BODYWORK
FIG. 10

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12.0 INSTALLATION
12.1 POSITIONING
After unpacking the equipment and preparing the compressor room, put the machine into position,
checking the following items:
ensure that there is sufficient space around the machine to allow maintenance (see Fig. 11).
ENSURE THAT THE OPERATOR CAN SEE THE WHOLE MACHINE FROM THE CONTROL
PANEL AND CHECK THE PRESENCE OF ANY UNAUTHORIZED PERSONS IN THE
VICINITY OF THE MACHINE.
12.2 ELECTRICAL CONNECTION
Check that the supply voltage is the same as the value indicated on the machine data plate.
Check the condition of the line leads and ensure that there is an efficient earth lead.
Ensure that there is an automatic cut-out device upstream for the machine against overcurrents,with a
differential device (see Ref. 1 wiring diagram).
Connect the machine power cables with the greatest care, according to the local standards in force.
These cables must be as indicated on the machine wiring diagram.
Connect the cables to the charging clamps on the electric panel and make sure they are properly
tightened. After the first 50 working hours, check that the screws on the electric terminals are tight.
ONLY PROFESSIONALLY SKILLED PERSONNEL MAY HAVE ACCESS TO THE ELECTRIC
PANEL. SWITCH OFF THE POWER BEFORE OPENING THE DOOR OF THE ELECTRIC
PANEL.
COMPLIANCE WITH THE REGULATIONS IN FORCE CONCERNING ELECTRIC PLANTS IS
FUNDAMENTAL FOR OPERATOR SAFETY AND FOR THE PROTECTION OF THE
MACHINE.
12.3 CONNECTION TO THE COMPRESSED AIR NETWORK
Fit a manual isolation valve Ref. 2 Fig. 11 between the machine and the compressed air network so
that the compressor may be isolated during maintenance operations.
Condensate must be drained Ref. 3 Fig. 11 from the oil receiver (manually) in conformity with the local
regulations in force.
ALL DAMAGE DUE TO THE FAILURE TO COMPLY WITH THESE INDICATIONS CANNOT
BE ATTRIBUTED TO THE MANUFACTURER AND MAY CAUSE INVALIDITY OF THE
WARRANTY CONDITIONS.
FIG. 10
FIG. 11
Protect the power cable with a suitable
channel.

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12.4 STARTING UP
BEFORE CARRYING OUT ANY OPERATION ON THE MACHINE, ENSURE THAT THE
ELECTRIC POWER SUPPLY HAS BEEN DISCONNECTED.
12.4.1 PREPARING FOR SETTING UP
After checking everything as indicated in Chap. 12, follow the instructions in Fig. 12.
12.4.2 PRELIMINARI CHECKS
- Check the oil level Ref. 1 Fig. 12 when supplied the machine is filled with oil;if the oil is not at the
correct level, top up with the same oil as the original type.
- If more than 3 months have passed between the inspection in the factory and the date of installation,
lubricate the screw before starting up. Refer to manufacturer or dealer for further instruction:
- If more than 6 months have passed between the inspection in the factory and the date of installation,
consult the manufacturer.
12.4.3 CHECK THE DIRECTION OF ROTATION
- Check that all fixed guards are in their correct position.
- Connect the control board to the power supply with the automatic circuit-breaker.
- Check if controller display “HOST/FAN LACK PHASE” Fig A.
- If YES there may be lack of phase or wrong sequence.
First check if the voltage is stable. If YES then change any two phases.
- If NO Compressor is safe to start (It will be good to check motor rotation direction if possible) Fig B
ALL WORK ON THE ELECTRIC PLANT, HOWEVER SLIGHT, MUST BE CARRIED OUT BY
PROFESSIONALLY SKILLED PERSONNEL.
FIG.A
FIG. B
FIG. 12
3

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IT IS ADVISABLE NOT TO DO ANYTHING ON THE MACHINE CONTROL PANEL.
IF ALL THE INSTRUCTIONS FOUND IN THIS MANUAL HAVE BEEN OBSERVED THE MACHINE
CAN BE STARTED.
13.0a DIMENSIONS AND TECHNICAL DATA（
（
7.5kw）
）
Motor Power kw
7.5
Max. pressure
MPa
0.8 1.0
FAD
m3/min (50Hz) 1.06 0.72
Noiose
product.dB(A)
68
Net weight
kg
235
Power input
kW 9.0 7.7
Oil load
(L) ~3.8
COMPRESSED
AIR OUTLET

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13.0b DIMENSIONS AND TECHNICAL DATA（
（
11—15kw）
）
Motor Power kw
11
15
Max. pressure
MPa 0.8 1.0 0.8 1.0
FAD
m3/min (50Hz) 1.64 1.37 1.95 1.84
Noise product.dB(A)
72 72.5
Net weight
kg
230 230
Power input
kW 13.2 12.6 15.7 16.8
Oil load
(L)
~3.8 ~3.8
COMPRESSED
AIR OUTLET
CABLE INLET

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13.0c DIMENSIONS AND TECHNICAL DATA（
（
18.5—22kw）
）
Motor Power kw
18.5
Max. pressure
MPa 0.8 1.0
FAD
m3/min (50Hz) 2.92 2.46
Noise product.dB(A) 71.9
Net weight
kg 330
Power input
kW 22 20.64
Oil load
(L) ~8.5
CABLE INLET

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Motor Power kw
22
Max. pressure
MPa 0.8 1.0
FAD
m3/min (50Hz) 3.32 2.78
Noise product.dB(A) 71.9
Net weight
kg 350
Power input
kW 22.2 20.4
Oil load
(L) ~8.5

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13.0d DIMENSIONS AND TECHNICAL DATA（
（
30—37kw）
）
Motor Power kw
30
37
Max. pressure
MPa 0.7 0.8 1.0 0.7 0.8 1.0
FAD
m3/min (50Hz) 4.93 4.70 3.75 5.44 5.37 4.82
Noiose
product.dB(A)
78.5 78.5
Net weight
kg
490 524
Power input
kW 37.2 36.6 31.8 37.7 39.7 38.9
Oil load
(L)
~13.8 ~13.8
CABLE INLET

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14.0 MACHINE ILLUSTRATION
14.1 GENERAL LAY-OUT
1 Air suction filter
2 Oil filter
3 Air-oil cooler
4 Filter panel
5 Belt tightening system
6 Minimum pressure valve
7 Air-oil separator with oil separating filter
8 Top-up or oil filling cap
9 Control panel
10 Oil discharge
11 Oil tank
12 Control card
13 Safety valve
14 Emergency stop
15 Electric motor
16 Screw compressor
17 Suction unit
*It is forbidden to tamper the setting of the safety valve
7

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14.2 COMMAND AND CONTROL PANEL
BEFORE CARRYING OUT THE OPERATION TEST, READ CAREFULLY AND ACQUIRE A
GOOD KNOWLEDGE OF THE COMMAND FUNCTIONS.
NOTICE
Please read instruction manual before usage
Installation of AM-100 can be performed only by professional technicians
Assembling position shall be considered carefully during mechanical installation in order
to ensure good heat dissipation and reduce electromagnetism interferences
Wiring shall be performed respectively according to regulations for heavy and weak
current to reduce electromagnetism interferences
Surge absorber must be communicated with inductive load such as AC contactor of
output control of relay
Output wiring shall be inspected carefully before switch on
Earthing terminal of this body part shall be earthed correctly (the third type of earthing) to
increase product’s capacity of resisting signal noise.
FIG 13
FIG 14
15

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Features：
：
● LCD Chinese / English display
● With control functions of starting, stopping and operation for motor.
● With protection functions of preventing reverse rotation of air compressor.
● Temperature measurement and control
● Automatic adjusting of rate of load and controlling of pressure balance
● Selections of remote and local control
14.2.1 Basic Operation
1、Button Explanation
Figure 15
——Start Button: Press this button to start the compressor.
——Stop button：Press this button to stop the compressor.
——Set Button/ Loading / unloading Button: After modification, press this to confirm and save
modified data；When the compressor is running ,press this button to load or unload under a
certain pressure.
——Move up button/increase button: Data at current position is increased by pressing this button
when data are modified; Menu is moved upwards when menu is selected.
——Move down button / Descending button: Data at current position is descended by pressing
this button when data are modified; menu is moved downwards when menu is selected.
——Shift button /Enter button: This button services as shift button when data are modified and
services as enter button when menu is selected.
——Back button / Reset button: This button services as back button when blowsing through menu
to come back to parent menu. Resetting is carried out by pressing this button for a little long
time when failure / shutdowns occur.
2、Indicator instructions
——Power：After controller power on, power LED light
——Run：Compressor operation，run LED light.