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Itowa BOGGY User manual

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User Manual
EN
Remote Control BOGGY

MATBGEN - Rev.2 - 03/2023
REMOTE CONTROL COMBI
USER MANUAL
2


PLEASE FULLY CHARGE THE BATTERIES
BEFORE USING THE EQUIPMENT FOR THE
FIRST TIME
IT’S FORBIDDEN TO FULLY OR PARTIALLY REPRODUCE THIS MANUAL WITHOUT THE
PRIOR WRITTEN AUTHORISATION FROM ITOWA.
IN THE EVENT OF INFRINGEMENT, ITOWA RESERVES THE RIGHT TO TAKE THE
ACTION IT DEEMS NECESSARY IN ACCORDANCE WITH THE CURRENT LAW.
ITOWA RESERVES THE RIGHT TO MODIFY THIS MANUAL WITHOUT PRIOR
NOTIFICATION.
REMOTE CONTROL BOGGY
USER MANUAL
3

INDEX:
1. INTRODUCTION 5
1.1. GCFI VERSION 5
2. GENERAL TERMS FOR THE CORRECT AND SAFE USE OF THE RADIO REMOTE CONTROL6
2.1. KEYBOARD LOCKING PROCESS 6
3. DESCRIPTION OF THE SET 7
3.1. REMOTE CONTROL 7
3.1.1. DESCRIPTION OF MANOEUVRES 7
3.1.2. LED INFORMATION 11
3.2. BATTERY CHARGER 11
3.2.1. BATTERY CHARGING PROCESS 12
4. TECHNICAL SPECIFICATIONS 13
4.1. TRANSMITTER 13
4.2. BATTERY CHARGER 13
5. INSTALLATION AND START-UP 14
5.1. INSTALLATION OF THE RECEIVER 14
5.2. START-UP 14
5.2.1. SETTING THE TRANSMISSION TIME 14
5.2.2. BATTERY STATUS 15
6. MAINTENANCE OF THE REMOTE CONTROL 16
6.1. MAINTENANCE OF THE CHARGER 17
6.2. BATTERY CHARGING 17
7. DISPLAY OF THE EQUIPMENT CODE 18
8. DISPLAY THE WORKING CHANNEL 19
9. CHANGE THE FREQUENCY BAND (NOT VALID FOR GCFI VERSIONS) 20
9.1. OPERATING MODE 20
9.2. AUTOMATIC CHANGE OF FREQUENCY PROCESS 21
9.3. MANUAL CHANGE OF FREQUENCY PROCESS 22
9.4. CHECKING THE SELECTED CHANNEL 24
9.5. CHANNEL ASSIGNMENT TABLE 255
10. POSSIBLE INCIDENTS ANS SOLUTIONS 266
11. QUICK DISPLAY GUIDE 28
11.1. SUMMARY OF FUNCTIONALITY OF THE REMOTE CONTROL LEDS 28
11.2. LED INFORMATION DURING CHANGE OF FREQUENCY 28
11.3. INFORMATION ABOUT FREQUENCY CHANNEL THROUGH LED 28
11.4. KEYBOARD LOCK 29
REMOTE CONTROL COMBI
USER MANUAL
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
11.5. SUMMARY TO CHANGE THE FREQUENCY BAND (NOT VALID FOR GCFI VERSIONS) 29
11.6. SUMMARY TO CHANGE MANUALLY THE FREQUENCY BAND (NOT VALID FOR GCFI
VERSIONS) 30
11.7. SUMMARY TO CHANGE THE TRANSMISSION TIME 31
12. RECYCLABILITY 32
12.1. PACKAGING 32
REMOTE CONTROL BOGGY
USER MANUAL
5

1. INTRODUCTION
The manual you have in your hands is a guide for the correct use of the BOGGY remote control.
This unit, together with the associated receiver, has been specifically designed for the wireless remote
control of electromechanically operated machinery.
The radio signals used employ FM frequency modulation and FFSK encoding. The most advanced
technology and the latest generation microprocessors have been used in electronic design. This allows
total safety in the use of the radio remote control.
To avoid unwanted operations, the system is provided with various security mechanisms that will be
described in the next chapters. Any self-detection of anomalies blocks the execution of the operations.
The receiver works in the UHF band at frequencies between 433,050 and 434,775 MHz (UN 30 and 32 of
the C.N.A,F.), or between 868,000 and 870,000 MHz (UN 39 of the C.N.A.F.) as prescribed in the
telecommunications regulations I-ETS 300 220.
1.1. GCFI VERSION
The GCFI (Intelligent Frequency Change Management) version provides the equipment with an intelligent
system enabling it to change to vacant frequencies automatically and at random, thereby avoiding
interferences which could cause continuous downtimes during operation.
ATTENTION!: EVERYTHING RELATED IN THIS MANUAL TO THE CHANGE OF
FREQUENCY AND THE WORKING CHANNEL, IS NOT VALID FOR THE GCFI
VERSION.
REMOTE CONTROL COMBI
USER MANUAL
6

2. GENERAL TERMS FOR THE CORRECT AND SAFE USE OF THE
RADIO REMOTE CONTROL
The user, in order to have the maximum security in the handling of the remote control, must follow the
rules described in this manual.
The operator of the remote control, when he has to perform any command of the device, must be located
in a place where he can visualize at all times the manoeuvre he is performing. If it’s impossible to do so,
he must be located in a place where he can see the maximum possible manoeuvre, and in the hidden
places, an assistant is required. Never perform a manoeuvre that may have an uncontrolled part.
Do not leave the transmitter of the remote control on the floor or on top of metal blocks, in case you have
to do it, activate the emergency stop (STOP BUTTON) of the transmitter and put the key / switch in its
OFF position or lock the keyboard in if enabled (see section 2.1 - Keypad Lock Procedure).
When the operator of the remote control ends his working day or has to leave the remote control, he must
activate the emergency stop (STOP BUTTON) and place the battery in the charger for its recharging.
2.1. KEYBOARD LOCKING PROCESS
Optionally, the device can be equipped with a remote control locking/unlocking system using a sequence
of buttons.
The remote control keypad is locked by pressing the START button 5 times in less than 3 seconds, with
the STOP button engaged, and is indicated by the simultaneous lighting of the TX LED and the BAT LED
for 3 seconds.
To unlock the keypad, the start button is pressed 5 times in less than 3 seconds with the STOP BUTTON
engaged. However, as validation of the unlocking, the two LEDs indicated above flash three times.
It should be noted that if the START button is pressed when the remote control is locked, the TX LED and
the BAT LED flash simultaneously.
REMOTE CONTROL BOGGY
USER MANUAL
7

3. DESCRIPTION OF THE SET
•Remote control
•Batteries
•Charger
3.1. REMOTE CONTROL
This is a watertight (IP65) pushbutton panel made of highly resistant plastic material. The front part
contains the pushbuttons for manoeuvres, power switch, emergency stop button and indicative LEDs, and
the back part incorporates the housing for the interchangeable batteries.
The transmitter consists of three parts: push buttons, control circuit and UHF transmitter/transceiver.
For GCFI version, the diagram would be as follows:
The orders coming from the pushbuttons are acquired by the microprocessor, which is in charge of
preparing the FFSK signal by adding the codes of direction and control and injecting it into the UHF
transmitter. The transmitter incorporates the signal of that order to the carrier frequency, which previously
filtered, will be emitted by the antenna.
In the case of the models that incorporate the GCFI version, the transmitter becomes a transceiver in
order to establish a bi-directional communication with the receiver.
3.1.1. DESCRIPTION OF MANOEUVRES
Below are the different configurations of the standard BOGGY remote control model depending on the
application:
PUSHBUTTONS
SWITCHS
CONTROL
TRANSCEIVER
PUSHBUTTONS
SWITCHS
COMMUTATORS
MODULATOR
TRANSMITTER
REMOTE CONTROL COMBI
USER MANUAL
8

•Tower crane:
MANOEUVERS
Fig. 3-1. BOGGY 8 and BOGGY 12 for tower crane
STOP
TROLLEY BACKWARD
SLEWING LEFT
LOWER
START / HORN
*GVE
RISE
SLEWING RIGHT
TROLLEY FORWARD
MANOEUVERS
STOP
TROLLEY BACKWARD
SLEWING LEFT
LOWER
START / HORN
RISE
SLEWING RIGHT
TROLLEY FORWARD
TRAVELLING NORTH
TRAVELLING SOUTH
AUXILIARY 1
AUXILIARY 2
*GVE manoeuvre: this button will only activate
the relay when the equipment is running and
with any of the lift buttons activated.
REMOTE CONTROL BOGGY
USER MANUAL
9

MANOEUVERS
STOP
TROLLEY BACKWARD
SLEWING LEFT
LOWER
START / HORN
RISE
SLEWING RIGHT
TROLLEY FORWARD
TRAVELLING NORTH
TRAVELLING SOUTH
AUXILIARY 1
AUXILIARY 2
Fig.
3-2. BOGGY 12/4 for tower crane
REMOTE CONTROL COMBI
USER MANUAL
10

•Overhead crane
Optionally, this range of remote controls can incorporate the following functions:
•Tandem / Trolley preselection: the transmitter can communicate with two different receivers.
•Pitch & Catch: operating mode in which several transmitters (between 2 and 4) are associated at
1 receiver.
•Master/Slave: operating mode in which 2 transmitters are associated with 2 receivers.
•IR Safety: This infrared (IR) security blocking system allows you to limit the communication range
to a certain area, deactivating the manoeuvres (Range Control) or avoiding start-up (Start
Control).
•Option with Data Feedback: the transmitter and receiver use bidirectional communication, so
the transmitter can receive information from the receiver and display it using the LEDs or the
screen.
MANOEUVERS
STOP
TRAVELLING SOUTH
RISE
START / HORN
LOWER
TRAVELLING NORTH
TROLLEY RIGHT
TROLLEY LEFT
MANOEUVERS
STOP
TRAVELLING SOUTH
RISE
START / HORN
LOWER
TRAVELLING NORTH
TROLLEY RIGHT
TROLLEY LEFT
Fig. 3-3. BOGGY 8 and BOGGY 8/6 for tower crane.