IWAKI PUMPS HRP-54V/H-1 User manual

© 2009 IWAKI CO.
,
LTD.
Iwaki Hi-Resolution Pump
HRP (Standard)
Instruction manual
Thank you for choosing our product.
Please read through this instruction manual before use.
This instruction manual describes important precautions and
instructions for the product. Always keep it on hand for quick
reference.
Safety instructions
Overview Installation Operation Maintenance 6SHFL¿FDWLRQ

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HRP
Instruction manual
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Open the package and check that the product conforms to your order. If
any problem or inconsistency is found, immediately contact your distributor.
a. Check if the delivery is correct.
Check the nameplate to see if the informa-
tion such as model codes, discharge capac-
ity and discharge pressure are as ordered.
*7KH&(PDUNLQJRQRXUSURGXFWVLVIRUXVWR
PDUNHWWKHSURGXFWVLQWRWKH(XURSHDQPDUNHW
KRZHYHUWKH&(PDUNLQJGRHVQRWHQVXUHDQ\
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(XURSHDQPDUNHW
:KHQWKHSXPSLVLQFRUSRUDWHGLQWRWKHHTXLS-
PHQWPDUNHWHGLQWKH(XURSHDQPDUNHWVXFK
HTXLSPHQWPXVWPHHWDOOWKHUHTXLUHPHQWVRI
DSSOLFDEOHGLUHFWLYHV
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HTXLSPHQWRQWKHPDUNHWPXVWFDUU\D&(PDUN
RQWKHHTXLSPHQWDVDPDQXIDFWXUHU
b. Check if the delivery is damaged or deformed.
Check for transit damage and loose bolts.
c. Check for loose screws.
Delivery should include:
6SHFODEHOIRUWKH(XURSHDQ
PDUNHW
6SHFODEHOIRUDQ\DUHDRWKHU
WKDQWKH(XURSHDQPDUNHW

3
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Contents
2UGHUFRQ¿UPDWLRQ ............................................................................................. 2
Safety instructions .......................................................................5
WARNING.......................................................................................................... 6
CAUTION........................................................................................................... 7
3UHFDXWLRQVIRUXVH ......................................................................................... 9
Outline ......................................................................................... 11
,QWURGXFWLRQ.....................................................................................................11
3XPSVWUXFWXUH2SHUDWLQJSULQFLSOH11
)HDWXUHV12
2SHUDWLRQDOIXQFWLRQ12
3DUWQDPHV.......................................................................................................13
,GHQWL¿FDWLRQFRGHV........................................................................................14
Installation ..................................................................................15
3XPSPRXQWLQJ...............................................................................................15
3OXPELQJ..........................................................................................................16
7XEHFRQQHFWLRQ16
&KHFNYDOYHPRXQWLQJ17
$9&FKHFNYDOYHZLWKDQDLUYHQW2SWLRQ19
:LULQJ.............................................................................................................. 20
3RZHU([WHUQDOVLJQDOFDEOHV 20
Operation.....................................................................................24
%HIRUHRSHUDWLRQ............................................................................................ 24
3RLQWVWREHFKHFNHG24
5HWLJKWHQLQJRISXPSKHDGXQLW¿[LQJVFUHZV24
'HJDVVLQJ 25
2SHUDWLRQ 27

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2SHUDWLRQRIWKH3XOVHFRQWUROW\SH 27
2SHUDWLRQRIWKHP$FRQWUROW\SH 27
2SHUDWLRQRIWKH9FRQWUROW\SH 28
2SHUDWLRQRIWKH6723FRQWUROW\SH 28
)ORZUDWHDGMXVWPHQW 29
5HODWLRQEHWZHHQWKHÀRZUDWHVWURNHUDWH 29
Maintenance................................................................................30
7URXEOHVKRRWLQJ............................................................................................. 30
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3HULRGLFLQVSHFWLRQ 32
%HIRUHDORQJSHULRGRIVWRSSDJH 32
:HDUSDUWUHSODFHPHQW.................................................................................. 33
:HDUSDUWOLVW 33
%HIRUHUHSODFHPHQW 34
3XPSKHDG'LDSKUDJPUHSODFHPHQW 34
0DLQWHQDQFH$9&FKHFNYDOYH ....................................................................37
([SORGHGYLHZ$9&FKHFNYDOYH37
:HDUSDUWVOLVW$9&FKHFNYDOYH 38
:HDUSDUWVUHSODFHPHQW$9&FKHFNYDOYH 38
([SORGHGYLHZ................................................................................................ 42
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5
Safety instructions
Safety instructions
Read through this section before use. This section describes
important information for you to prevent personal injury or
property damage.
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Precautions for use
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Caution
Caution
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Requirement

10 Precautions for use
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Caution
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Requirement
Benzine
Thinner

11
Overview
,QWURGXFWLRQ
Pump characteristics, features and part names are described
in this section.
,QWURGXFWLRQ
Pump structure & Operating principle
The HRP series is a diaphragm metering pump which consists of a pump
head, drive unit and control unit. A diaphragm is directly driven by electromag-
netic force.
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7KHSXOVHVLJQDOFRQWUROVWKHHOHFWURPDJQHWLFIRUFHDQGVSULQJIRUFHLQRUGHU
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GLDSKUDJPWKURXJKDSOXQJHUDQGWKHQYROXPHWULFFKDQJHRFFXUVLQWKHSXPS
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Overview
IN
OUT

12 ,QWURGXFWLRQ
Features
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7KH+53VHULHVSRZHUHGE\9'&RU9'&RIIHUVWKHEHVW¿WWRWKHEXLOWLQ
DSSOLFDWLRQ
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VKRWRIIHUVDFRQVWDQWLPSHUFHSWLEOHLQMHFWLRQ
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DEOH
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Operational function
The HRP pump is controlled by the external signal and falls into the following
types.
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7KHSXPSPDNHVRQHVKRWSHUSXOVHV\QFKURQRXVO\
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13
Overview
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14 ,GHQWL¿FDWLRQFRGHV
,GHQWL¿FDWLRQFRGHV
The model code represents the following information.
HRP - 5 4 V - 1 P 1 - _ _
a b c d e f g H
D6HULHVQDPH
+53+LJKUHVROXWLRQSXOVHSXPS
E'ULYHXQLWDYHUDJHSRZHUFRQVXPSWLRQ
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F'LVFKDUJHFDSDFLW\
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G3XPSKHDG
99HUWLFDOO\RULHQWHG ++RUL]RQWDOO\RULHQWHG
H3RZHUYROWDJH
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I&RQWUROPHWKRG
33XOVHFRQWURO $P$FRQWURO 99FRQWURO 66WRSFRQWURO
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15
3XPSPRXQWLQJ
1
2
Installation
This section describes the installation of the pump, tubing and
wiring. Read through this section before work.
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UHODWHGGHYLFHVEHIRUHVHUYLFHLVSHUIRUPHG
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LPPHGLDWHO\DQGLQVSHFWVROYHSUREOHPV
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HOHFWULFVKRFNRUGHDWK
3XPSPRXQWLQJ
Select an installation location and mount the pump.
1HFHVVDU\WRROV
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6HOHFWDVXLWDEOHSODFH
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)ORRGHGVXFWLRQLVUHFRPPHQGHGZKHQKDQGOLQJDJDVHRXVOLTXLGVXFK
DVVRGLXPK\SRFKORULWH
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16 3OXPELQJ
3OXPELQJ
Connect tubes to the pump and install a check valve.
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&XWWKHWXEHHQGVÀDW
Tube connection
3DVVDWXEHLQWRWKH¿WWLQJQXWDQGVOLGHGRZQ
WKHWXEHRQWRWKH¿WWLQJ7KHQKDQGWLJKWHQ
WKH¿WWLQJQXWXQWLOLWERWWRPVRXW
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EURNHQLILWLVWLJKWHQHGWRRPXFK
&RQQHFWWXEHVLQWRWKHLQOHWDQGRXWOHW
*%HFDUHIXOQRWWREHQGDWXEHFRPSOHWHO\
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17
Installation
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Installation
AVC check valve with an air vent (Option)
AVC check valve is designed for being used with the HRP and works for both
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