IWAKI PUMPS EJ-B User manual

Safety instructions
Overview Installation Operation Maintenance Specication
2013 IWAKI CO., LTD.
Iwaki
Electromagnetic Metering Pump
EJ-B(S) (Asia)
Instruction manual
Thank you for choosing our product.
Please read through this instruction manual before use.
This instruction manual describes important precautions and
instructions for the product. Always keep it on hand for quick
reference.
http://www.iwakipumps.jp
IWAKI CO.,LTD. 6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan
TEL: [phone] FAX: [phone]
European ofce
/ IWAKI Europe GmbH
TEL: [phone] FAX: [phone]
Norway
/ IWAKI Norge AS
TEL: [phone] FAX: [phone]
Australia
/ IWAKI Pumps Australia Pty Ltd.
TEL: [phone] FAX: [phone]
Germany
/ IWAKI Europe GmbH
TEL: [phone] FAX: [phone]
Sweden
/ IWAKI Sverige AB
TEL: [phone] FAX: [phone]
China (Hong Kong)
/ IWAKI Pumps Co., Ltd.
TEL: [phone] FAX: [phone]
Holland
/ IWAKI Europe GmbH (Netherlands Branch)
TEL: [phone] FAX: [phone]
U.K.
/ IWAKI Pumps (U.K.) LTD.
TEL: [phone] FAX: [phone]
China (Guangzhou) / GFTZ IWAKI Engineering & Trading Co., Ltd.
TEL: [phone] FAX: [phone]
Italy
/ IWAKI Europe GmbH (Italy Branch)
TEL: [phone] FAX: [phone]
U.S.A.
/ IWAKI America Inc.
TEL: [phone] FAX: [phone]
China
/ IWAKI Pumps (Shanghai) Co., Ltd.
TEL: [phone] FAX: [phone]
Spain
/ IWAKI Europe GmbH (Spain Branch)
TEL: [phone] FAX: [phone]
Argentina
/ IWAKI America Inc. (Argentina Branch)
TEL: [phone]
Korea
/ IWAKI Korea Co., Ltd.
TEL: [phone] FAX: [phone]
Belgium
/ IWAKI Belgium N.V.
TEL: [phone] FAX: FAX: [phone]
Singapore
/ IWAKI Singapore Pte Ltd.
TEL: [phone] FAX: [phone]
Taiwan
/ IWAKI Pumps Taiwan Co., Ltd.
TEL: [phone] FAX: [phone]
Denmark
/ IWAKI Nordic A/S
TEL: [phone] FAX: [phone]
Indonesia
/ IWAKI Singapore (Indonesia Branch)
TEL: [phone] FAX: [phone]
Thailand
/ IWAKI (Thailand) Co., Ltd.
TEL: [phone] FAX: [phone]
Finland
/ IWAKI Suomi Oy
TEL: [phone] FAX: [phone]
Malaysia
/ IWAKIm SDN. BHD.
TEL: [phone] FAX: [phone]
Vietnam
/ IWAKI Pumps Vietnam Co., Ltd.
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France
/ IWAKI France S.A.
TEL: [phone] FAX: [phone]
T845-3 '16/06

2Order conrmation
Order conrmation
Open the package and check that the product conforms to your order. If
any problem or inconsistency is found, immediately contact your distribu-
tor.
a. Check if the delivery is correct.
Check the nameplate to see if the information such as model codes, dis-
charge capacity and discharge pressure are as ordered.
b. Check if the delivery is damaged or deformed.
Check for transit damage and loose bolts.

3
Contents
Contents
Order conrmation ............................................................................................. 2
Safety instructions .......................................................................6
Warning............................................................................................................. 7
Caution.............................................................................................................. 8
Precautions for use ........................................................................................10
Overview......................................................................................12
Introduction.....................................................................................................12
Pump structure & Operating principle .........................................................12
Features.......................................................................................................13
Operational functions ....................................................................................13
Manual mode ...............................................................................................13
Part names.......................................................................................................14
Pump............................................................................................................14
Operational panel ........................................................................................15
Basic displays & Pump states ................................................................16
Identication codes........................................................................................17
Installation ..................................................................................18
Pump mounting...............................................................................................18
Plumbing..........................................................................................................19
Tube connection ..........................................................................................19
Check valve mounting .................................................................................21
Wiring.............................................................................................................. 23
Power voltage/Earthing .............................................................................. 23

4Contents
Operation.....................................................................................26
Before operation............................................................................................ 26
Points to be checked .................................................................................. 26
Retightening of pump head xing bolts ...................................................... 26
Use of hexagon wrench instead of a torque wrench ............................. 27
Degassing................................................................................................... 27
Flow rate adjustment .................................................................................. 30
Before a long period of stoppage (one month or more).............................. 32
Operation programming ............................................................................... 33
Programming ow....................................................................................... 33
Manual operation........................................................................................ 34
Keypad lock ................................................................................................ 35
Keypad lock activation........................................................................... 35
Keypad lock release .............................................................................. 35
Maintenance................................................................................36
Troubleshooting..............................................................................................37
Inspection....................................................................................................... 38
Daily inspection .......................................................................................... 38
Periodic inspection ..................................................................................... 38
Wear part replacement.................................................................................. 39
Wear part list............................................................................................... 39
Before replacement .................................................................................... 40
Valve set replacement .................................................................................41
Discharge valve set dismantlement/assembly .......................................41
Suction valve set dismantlement/assembly .......................................... 43
Diaphragm replacement ............................................................................. 44

5
Contents
Exploded view.................................................................................................47
Pump head & Drive unit...............................................................................47
Pump head ................................................................................................. 48
Specications/Outer dimensions ................................................................ 49
Specications ............................................................................................. 49
Pump unit .............................................................................................. 49
Control unit ............................................................................................ 50
Power cable........................................................................................... 50
Pump colour .......................................................................................... 50
Outer dimensions.........................................................................................51
EJ-B09/-B11/-B16/-B21 VC/VH..............................................................51
EJ-B11/-B16/-B21 TC .............................................................................52

6Safety instructions
Read through this section before use. This section describes
important information for you to prevent personal injury or
property damage.
■ Symbols
In this instruction manual, the degree of risk caused by incorrect use is noted
with the following symbols. Please pay attention to the information associated
with the symbols.
Indicates mishandling could lead to a fatal or seri-
ous accident.
WARNING
A symbol accompanies each precaution, suggesting the use of "Caution", "Pro-
hibited actions" or specic "Requirements".
Indicates mishandling could lead to personal injury
or property damage.
CAUTION
Caution marks Prohibited mark Requirement mark
Electrical
shock
Caution
Requirement
Export Restrictions
Technical information contained in this instruction manual might be treated
as controlled technology in your countries, due to agreements in international
regime for export control.
Please be reminded that export license/permission could be required when this
manual is provided, due to export control regulations of your country.
Prohibited Do not rework
or alter Wear
protection Grounding
Safety instructions

7
Safety instructions
WARNING
Turn off power before service
Risk of electrical shock. Be sure to turn off power to stop the pump
and related devices before service is performed.
Stop operation
If you notice any abnormal or dangerous conditions, suspend op-
eration immediately and inspect/solve problems.
Do not use the pump in any condition other than its intended purpose
The use of the pump in any conditions other than those clearly
specied may result in failure or injury. Use this product in specied
conditions only.
Do not modify the pump
Alterations to the pump carries a high degree of risk. It is not the
manufacturer's responsibility for any failure or injury resulting from
alterations to the pump.
Wear protective clothing
Always wear protective clothing such as an eye protection, chemi-
cal resistant gloves, a mask and a face shield during disassembly,
assembly or maintenance work. The specic solution will dictate the
degree of protection. Refer to MSDS precautions from the solution
supplier.
Do not damage the power cable
Do not pull, knot, or crush the power cable. Damage to the power
cable could lead to a re or electrical shock if cut or broken.
Do not operate the pump in a ammable atmosphere
Do not place explosive or ammable material near the pump.
WARNING
Requirement
Electrical
shock
Prohibited
Prohibited
Prohibited
Do not rework
or alter
Wear
protection

8CAUTION
CAUTION
Requirement
Caution
Caution
Prohibited
Prohibited
Prohibited
Requirement
Qualied personnel only
The pump should be handled or operated by qualied personnel with a
full understanding of the pump. Any person not familiar with the prod-
uct should not take part in the operation or maintenance of the pump.
Use specied power only
Do not apply power other than that specied on the nameplate. Other-
wise, failure or re may result. Ensure the pump is properly grounded.
Do not run pump dry
Do not run pump dry for more than 30 minutes (even when the
pump runs for degassing). Otherwise, the pump head xing screws
may loosen and liquid may leak. Optimise your system. If the pump
runs dry for a long period (for more than 30 minutes), the pump
head and the valve cases may deform by friction heat and conse-
quently leakage results.
Keep electric parts and wiring dry
Risk of re or electric shock. Install the pump where it can be kept dry.
Ventilation
Fumes or vapours can be hazardous with certain solutions. Ensure
proper ventilation at the operation site.
Do not install /store the pump:
• In a ammable atmosphere or a dusty/humid environment.
• Where ambient temperature can exceed 0-40ºC.
• In direct sunlight or wind & rain.
Spill precautions
Ensure protection and containment of solution in the event of
plumbing or pump damage (secondary containment).

9
Safety instructions
CAUTION
Do not use the pump in a wet location
The pump is not waterproof. Use of the pump in wet or extremely
humid locations could lead to electric shock or short circuit.
Grounding
Risk of electrical shock! Always properly ground the pump. Con-
form to local electric codes.
Install a GFCI (earth leakage breaker)
An electrical failure of the pump may adversely affect other de-
vices on the same line. Purchase and install a GFCI (earth leakage
breaker) separately.
Preventative maintenance
Follow instructions in this manual for replacement of wear parts. Do
not disassemble the pump beyond the extent of the instructions.
Do not use a damaged pump
Use of a damaged pump could lead to an electric shock or death.
Disposal of a used pump
Dispose of any used or damaged pump in accordance with local
rules and regulations. If necessary, consult a licensed industrial
waste disposal company.
Check pump head bolts
Liquid may leak if any of the pump head bolts become loose.
Tighten the bolts diagonally and evenly by 2.16N•m before initial
operation and at regular intervals.
Install a relief valve
Install a relief valve on a discharge line near the pump so as to
release the discharge pressure when it exceeds the maximum level. Requirement
Caution
Requirement
Requirement
Electrical
shock
Prohibited
Grounding
Prohibited

10 Precautions for use
• Electrical work should be performed by a qualied electri-
cian. Otherwise, personal injury or property damage could
result.
• Do not install the pump:
–In a ammable atmosphere.
–In a dusty/humid place.
–In direct sunlight or wind & rain.
–Where ambient temperature can exceed 0-40ºC.
Protect the pump with a cover when installing it out of
doors.
• Select a level location, free from vibration, that won't hold
liquid. Anchor the pump with four M5 bolts so it doesn't
vibrate. If the pump is not installed level, output may be
affected.
• When two or more pumps are installed together, vibration
may be signicant, resulting in poor performance or failure.
Select a solid foundation (concrete) and fasten anchor bolts
securely to prevent vibration during operation.
• Allow sufficient space around the pump for easy access
and maintenance.
• Install the pump as close to the supply tank as possible.
• When handling liquids that generate gas bubbles (sodium
hypochlorite or hydrazine solution), install the pump in a
cool and dark place. Flooded suction installation is strongly
recommended.
Precautions for use
Caution
Caution
Caution
Caution
Caution