IXO 64A User manual

64A
1
64A Body frame
Circuit board and left Fuel tank fixation , Exhaust duct
installation , Wiring fixation , Saloon installation on Chassis ,
esting of Dashboard Electric Functions and Steering , Body
frame inital preparation .

63N
61F
63O
63P
49F
22A
63P
63O
63N
44H
2
Lead one by one , through square opening in 22A Chassis panel the following
wires : 63N G Cable ( white-gray ), 63O M Cable ( green- yellow ) , 63P S Cable
( red-green ) , 61F J Cable ( red-green ) and 9F B Cable ( yellow - black ) .
Fit the plugs of 63N G Cable ( white-gray ), 63O M Cable ( green-
yellow ) and 63P S Cable ( red-green ) into respective letter marked
sockets on H Circuit board .

49F 61F
44H
22A 44A
3
Further , fit the plugs of 61F J Cable ( red-green ) and
9F B Cable ( yellow - black ) into respective letter marked
sockets on H Circuit board .
Fit A Left side fuel tank to 22A Chassis panel , by turning
it over ( blue arrows ) and slipping under hoses pointed by
green and red arrows .

22A
44A
36G
44C BM
BM
AP
44A
NM NM
44B
4
Fix A Left fuel tank flanges to 22A Chassis panel with two BM
screws . Fix 36G Left parking brake cable ( pointed by red arrow
on previous illustration ) with C Clamp to A Left fuel tank
using AP screw .
Fit B Heatshield on top of A Left fuel tank flange and
fix it with three NM screws .

41D
22A
41A
16B
5
Left side Fuel tank and Heatshield are installed .
Prior to installing the Exhaust duct , take note of first two attachment
points : 1A Front pipe goes under 16B Subframe bar ( further
explained on next two illustrations ) and 1D Catalytic converter top
peg fits into 22A Chassis panel nest .

16B
22A 6I
6I
16B
22A 41A
6
Note 6I Exhaust manifold flange niche and fit 1A Front
pipe end into it , passing down under 16B Subframe bar
( top and bottom illustrations ) .

22A
41D
22A
IP
7
Fit 1D Catalytic converter top peg into 22A Chassis
panel nest and fix from above with IP screw ( top and
bottom illustrations .

42E
42D
CM
CM
42C
8
Fit 2C Exhaust silencer to 2E Exhaust mount and
secure it with 2D Clip and two CM screws ( top and
bottom illustrations ) .

41I
41I
41G
41H
41E
63Q
22A
44I
22A
63Q
36G
36H
44J
44I
9
Spread 1G D Cable ( gray - white ) , 1H E Cable ( gray - white ) ,
1E Speaker cable C ( red - green ) and 1I K Cable ( red - black )
as shown and fix with three 63Q Tapes to 22A Chassis panel .
Group together cables mentioned on previous illustration , plus I H
Cable ( red - green ) and 36G , 36H Hoses and tie down to 22A Chassis
panel with 63Q tape .

44J
44I
44I
44I
63Q
63Q
63Q 22A
10
Lead I H cable ( red - green ) to both sides of 22A Chassis
panel , J F cable ( blue - white ) to right side and fix at the
sides with two 63Q tapes .
Cables arranged for Saloon and Chassis assembly .

AM
AM
18A
17G
AM
AM
18A
18B
11
Undo two AM screws and remove 18A Joint link from
17G Shaft fork ( above illustration ) to fit it to 18B Shaft
fork and fix with two AM screws ( illustration below ) .
his arrangement will facilitate further assembly .

18A
18B
17G
49A
2D
4A
12
Putting Saloon on top of Chassis , lead 17G Shaft through
square opening in 9A Pedals’ panel , and before engaging
the shaft fork with 18A Joint link , check the forward alignment
of Front wheels ( blue arrow on illustration below ) and vertical
alignment of 2D Steering wheel ( green arrow ) .

18A
17G
AM
AM
IP
IP
IP
IP
45A
22A
13
After the above described alignment , finally engage 17G
Shaft fork with 18A Joint link and fix from left and right
sides with two AM screws .
Fit 5A Saloon floor to 22A Chassis panel and fix with
four IP screws .

44D
43A
43A
14
Undo D Battery cover screw ( red arrow ) and open
it ( blue arrow ) .
Fit two AAA size batteries into 3A Battery compartment of Right side
Fuel tank , observing “+” and “-” polarities ( greenarrows ) .
Put ON battery compartment swithch ( red arrow ) . Close back Battery
compartment .

2D
63J 63K
63L
15
urn the 2D Steering wheel ( blue arrow ) to see front
wheels response . Press 63L Rear fog lamp knob to observe
Instrument panel back light . Press 63K Rear screen heater
knob to hear the Engine sound . Press 63J Hazard warning
knob to hear Horn sound .
Saloon mounted on Chassis .

64A
16
Saloon mounted on Chassis .
Undo four screws to remove two spacer bars from
6 A Body frame .

17
Final views .

18
Assembly drawings .

19