Ixom Medora gridbee gs-12-air User manual

O&M_GS_12_Air_120V_10389_20210129

GridBee GS-12-Air

120V Owner's Manual

Table of Contents

About Ixom

Ixom combines knowledge and experience from across the water quality spectrum to help solve

real-world problems. Whether in Lakes, Stormwater Retention Ponds, Raw Drinking-Source Reservoirs, Water

Treatment Plants, Potable Storage Tanks, or Wastewater Treatment Processes, Ixom equipment continues to

be at the forefront as the #1 world leader for in-situ water body treatment.

Table of Contents

10014_20200528

GridBee GS-12-Air

120V Owner's Manual

Saftey Instructions 1

Package Contents 4

Machine Requirements 5

Installation and Operation 6

Placement 10

Final Checklist 11

Troubleshooting 12

Technical Specifications 13

Warranty 14

Customer Service 15

O&M_GS_12_Air_120V_10389_20210129

Carefully read safety information when you see

any safety symbols.

Be sure you have read all installation, operation, maintenance and safety instructions before

you install, service or begin to operate this unit.

Accidents occur every year because of careless use of industrial equipment. You can avoid hazards

by following these safety instructions, and applying some ordinary common sense when operating or

servicing this unit.

Keep in mind that full operator attention and alertness are required when operating or servicing

this unit.

USE COMMON SENSE!! Most accidents can be avoided by using common sense and

concentration on the job being done.

Safety

1949_10036_20200528 O&M_GS_12_Air_120V_10389_20210129 - 1

IMPORTANT!!!

Follow all federal and state laws in regards to

safety regulations of working at heights, conned

spaces, rescue, etc. as required by the U.S.

Department of Labor, Occupational Safety and

Health Administration. Use necessary PPE when

placing and servicing this unit.

Identify all possible hazards. Determine what

safeguards are needed and implement them.

Only you, the user, understand your product

and system characteristics fully. The ultimate

responsibility for safety is with you. Your

safety ultimately rests in your hands. Do

your part and you will enjoy safe, trouble free

operation for years to come. This instruction

manual is not intended to include a

comprehensive listing of all details for all

procedures required for placement, operation

and maintenance. If you have a question about

a procedure or are uncertain about any detail,

Do Not Proceed. Please contact Ixom

Customer Service at 866-437-8076 to speak

to a representative.

ELECTRICAL HAZARD

WARNING: THIS EQUIPMENT CONTAINS

HIGH VOLTAGE! ELECTRICAL SHOCK CAN

CAUSE SERIOUS OR FATAL INJURY. ONLY

QUALIFIED PERSONNEL SHOULD ATTEMPT

PLACEMENT, OPERATION AND MAINTENANCE

OF ELECTRICAL EQUIPMENT. REMOVE ALL

SOURCES OF ELECTRICAL POWER BEFORE

PERFORMING ANY SERVICE WORK TO THE

MACHINE. USE PROPER LOCKOUT TAGOUT

(LOTO) PROCEDURES TO ENSURE A SAFE

WORK ENVIRONMENT.

Rotating Hazard

CAUTION: KEEP BODY APPENANDAGES OR

LOOSE CLOTHING AWAY FROM EQUIPMENT

WHILE OPERATING. ENSURE EQUIPMENT IS

OFF BEFORE ATTEMPTING SERVICE.

Crush Hazard

WARNING: DO NOT REMOVE ANY FLOAT

ASSEMBLY BOLTS OR PINS WHILE EQUIPMENT

IS FLOATING IN WATER. EQUIPMENT MUST BE

SECURELY SUPPORTED BEFORE PERFORMING

SERVICE.

Laceration Hazard

CAUTION: EDGES MAY BE SHARP AND CAUSE

LACERATION IF PROPER CARE IS NOT USED.

Entanglement Hazard

WARNING: ENSURE THAT PERSONNEL ARE

CLEAR OF THE ELECTRIC CORD AND CHAIN TO

AVOID ENTANGLEMENT.

Thin Ice Hazard

WARNING: ICE SURROUNDING MACHINE MAY

NOT SUPPORT WEIGHT, KEEP CLEAR OF THIN

ICE.

Safety

1949_10036_20200528 O&M_GS_12_Air_120V_10389_20210129 - 2

Permit-Required

Conned Spaces

A conned space has limited openings for

entry or exit, is large enough for entering and

working, and is not designed for continuous

worker occupancy. Conned spaces include

underground reservoirs, ground storage tanks,

elevated tanks, silos, manholes, and pipelines.

Conned Space Tips

• Do not enter permit-required conned spaces

without being trained and without having a

permit to enter.

• Review, understand and follow employer’s

procedures before entering permit-required

conned spaces and know how and when

to exit.

• Before entry, identify any physical hazards.

• Before and during entry, test and monitor for

oxygen content, ammability, toxicity or

explosive hazards as necessary.

• Use fall protection, rescue, air monitoring,

ventilation, lighting and communication

equipment according to entry procedures.

• Maintain contact at all times with a trained

attendant either visually, via phone, or by

two-way radio. This monitoring system

enables the attendant and entry supervisor

to order you to evacuate and to alert

appropriately trained rescue personnel to

rescue entrants when needed.

Refer to 29 CFR 1910.146 for complete

regulations set by OSHA. Refer to your state's

regulations if your state established and operates

their own safety and health programs approved

by OSHA.

Protect Yourself

It is important that you comply with all relative

OSHA and local regulations while installing

and performing any maintenance to the mixer

circulation equipment.

Key OSHA Compliance Standards that must

be followed (and not limited to) are:

• 1910.146 Permit-required conned spaces

• 1910.147 Lockout/Tagout

• 1926.500 Fall Protection

Fall Protection Tips

• Identify all potential tripping and fall hazards

before work starts.

• Look for fall hazards such as unprotected

oor openings/edges, shafts, open hatches,

stairwells, and roof openings/edges.

• Inspect fall protection and rescue equipment

for defects before use.

• Select, wear, and use fall protection and

rescue equipment appropriate for the task.

• Secure and stabilize all ladders before

climbing.

• Never stand on the top rung/step of a ladder.

• Use handrails when you go up or down stairs.

• Practice good housekeeping. Keep cords,

welding leads and air hoses out of walkways

or adjacent work areas.

Refer to 29 CFR 1926.500 for complete

regulations set by OSHA. Refer to your state's

regulations if your state established and operates

their own safety and health programs approved by

OSHA.

Lockout Tagout

When the On/Off switch is in the "ON" position,

the mixer may start up at any time if not already

operating. The mixer's On/Off switch can be

locked out by placing a pad lock thru the door latch

of the controller after the switch has been turned

to the "OFF" position. The On/Off switch is to be

used as the emergency stop.

Safety

1949_10036_20200528 O&M_GS_12_Air_120V_10389_20210129 - 3

1 5/16” Hole Saw

Chain Grab Tools Lexel

Sealant Tube

Kellem Grip

Cord Strain Relief

100’

Stainless Steel

Chain

GS-12-Air SCADA Panel

(Optional Accessory Item)

GS-12-Air Mixer

Tank-roof junction box (Optional

Accessory Item included with

Heated hose, mounts onto

through-tank tting, )

Through-tank tting

for air line; sup-

ports junction box

and retrieval chain

attach point

Interior Hose

(Optional Accessory Item)

Exterior Hose

(Optional Accessory Item)

AC655 1HP

Compressor Unit

Package Contents

GS-12-Air

Package Contents

10401_20200226 O&M_GS_12_Air_120V_10389_20210129 - 4

Hatch Requirement

A 12 inch (305 mm) diameter hatch opening is required

to t the GS Mixer through.

Power Requirement

120 VAC, 20 amp GFCI protected service and means

of quick power disconnect recommended

Figure 1: Typical GS Placement

Optional

Mixer Control Panel

Roof Mount Hose Fixture

Supplied with GS Mixer and located

within arms reach of the hatch.

Exterior Hose

120vAC, 20Amp

GFCI Circuit Breaker

Condensate Drain Located at the

lowest point of the hose.

Locate power source ex conduit termination at customer

preferred location of Mixer Control Panel

RATING FULL

LOAD LOCKED

ROTOR

AMPS

HP KW VOLTS HZ S.F. (2)

AMPS WATTS

1 0.655 115 60 1.6 6.0 655 18

Weather-Resistant, Ventilated

Enclosure

Requirements

GS-12-Air

10403_20200226 O&M_GS_12_Air_120V_10389_20210129 - 5

GS-12-Air Flow Pattern

The GS-12-Air is designed to circulate water by bringing water from along the tank oor and sending

it upward and out across the water surface in layers causing direct and induced mixing effects. The

air diffuser creates thousands of tiny bubbles which produces a "Low Pressure Zone" that creates an

uplift suction ow through the intake draft tube, and a slight mound at the water surface, producing

gentle ow radially outward from the AP Unit.

The near laminar layers ow outward radially, in diverging stream lines directly above the GS-12-

Air. As ow leaves the Unit, vertical ow is induced in between the water being drawn below and the

water above. At the level of the ow intake, water is drawn from all inner walls and along the oor

of the tank. As this lower layer of uid makes its way inward with converging streamlines to the GS-

12-Air, the water is forced upward, toward the surface, providing gentle mixing, de-stratication, and

surface renewal.

The GS-12-Air Unit requires a minimal amount of supplied air. The air is supplied to the GS-12-Air

Unit with the provided air feed hose that connects to air manifold.

It is acceptable to use the Unit on an as needed or required basis. This will allow for reduced power

consumption and will benet in energy savings. This will require the Unit to run on a timer or local

SCADA system.

Refer to air supply manufacturer for recommended duty cycle and other operational

recommendations and constraints.

LOW PRESSURE

ZONE

WATER PULLED HORIZONTAL TOWARD INTAKE

DIRECT

UPLIFT FLOW

WATER PULLED HORIZONTAL TOWARD INTAKE

INDUCED FLOW PATTERN

SURFACE FLOW

Installation and Operation

GS-12-Air

10390_20200529 O&M_GS_12_Air_120V_10389_20210129 - 6

INSTALL THROUGH TANK FITTING:

STEP 1: Locate the hatch where the GS-12-Air mixer will be installed through and mark a penetration

point on the roof for the penetration tting. When selecting a penetration location be sure to conrm

the following:

A. The penetration is not going to hit an internal structure.

B. The penetration is centered within a clear footprint of approximately 8-inch X 8-inch (20cmX20cm)

C. The penetration is within arms reach of the hatch.

STEP 2: Use a cordless drill with the 1-5/16 inch (33mm) hole saw and begin drilling a hole through

the tank roof. A small amount of food grade vegetable oil or water works well for lubrication of the

hole saw. Prior to completing the penetration, position a catch bucket below the penetration point to

catch lings and the hole cut out. If a catch bucket is not readily available, use the cardboard box the

hole saw and ttings came in to catch the lings and disc cut out from falling into the tank.

STEP 3: Thoroughly clean all surfaces around the penetration of any lings before removing

the catch bucket. The penetration is now ready for a sealant application and installation of the

penetration tting.

STEP 4: Apply a healthy amount of sealant on all the surrounding surfaces of the penetration (interior,

exterior, and inner wall). This will prevent future corrosion of the roof around the xture.

STEP 5: Install the penetration tting as shown below so that there is an interior and exterior nut and

gasket in place prior to tightening the xture to the roof. Adjust the height of the xture so the top is

approximately 3-1/2 inches (9cm) above tank roof. Tighten jam nut to rmly secure the xture to the

roof using a large channel lock and pipe wrench.

Penetration Fitting

THE

INFORMATION

CONTAINED

THIS

DRAWING

THE

SOLE

PROPERTY

MEDORA

CORPORATION

ANY

REPRODUCTION

PART

AS A WHOLE

WITHOUT

THE WRITTEN PERMISSION

OF SOLARBEE

INC

PROHIBITED

PART

REV

TITLE:

PROPRIETARY

AND

CONFIDENTIAL

Fixture

Bolt:

Steel

Tank

Mount

FILE

NAME

FixtureBolt_20161130

1 CORD BOLT PER

SOLARBEE:

UT/GASKET

OD:

2.250"THREADED FIXTURE OD: 1.250"BORE REQUIRED:1.250"METAL TANK ROOF

INSIDE TANKOUTSIDE TANKBRASS NUTHDPE WASHER

SEAL

HDPE WASHER

SEAL

BRASS NUT316SS CORD BOLT

(3/4"

NPT INTERNALTHREADS FOR PV STAND

CONNECTION

POINT)

316SS CORD BOLTASSEMBLEDVIEWEXPLODEDVIEW

CROSS-SECTIONAL

VIEW

T316

FIXTURE

BOLT:

TANK

PENETRATION

ASSEMBLY

TANK

PENETRATION

SEALED WITH

HDPE

WASHERS

ACCOMPANIED

LEXEL®

CO-POLYMER

RUBBER-BASED

SEALANT

Penetration Fitting

Installation and Operation

GS-12-Air

10390_20200529 O&M_GS_12_Air_120V_10389_20210129 - 7

INSTALL AIR HOSE

STEP 1: Secure interior hose barb to bottom of penetration tting. Secure interior hose (cut to length)

to the interior hose barb with the provided hose clamp as shown below.

STEP 2: Secure exterior hose barb and elbow to the penetration tting. Secure exterior hose to the

exterior hose barb using provided hose clamp as shown below.

STEP 3: Run external air hose to air compressor. Place water drain assembly at the lowest part of the

hose length to allow water condensation to collect. Secure hose using stainless steel zip ties, magnet

pads, or adhesive pads attaching hose to structure at a recommended spacing of every 4’. Best

attaching method depends on specic tanks.

Installation and Operation

GS-12-Air

10390_20200529 O&M_GS_12_Air_120V_10389_20210129 - 8

INSTALL GS-12-Air MIXER:

STEP 1: Plan out a safe procedure and hoist the GS-12-Air mixer to the top of the tank near the hatch

opening. Use the chain attached to the GS-12-Air mixer for lifting and supporting the weight. Keep clear of

chain and air hose to avoid entanglement.

STEP 2: Slide the required kellem grip over the air hose that will attach to the machine. Make sure kellem

grip is 6-8ft from the end and eye loop is towards the machine end of the hose. Attach the kellem grip using a

quick link to the center of the suspension chain attached to the machine. Attach air hose to hose barb on the

machine with supplied hose clamp and tighten.

STEP 3: Attach one end of the retrieval chain to the bottom of the penetration tting with a quick link. Attach

opposite end of the retrieval chain to the quick link located on the mixer chain. Tighten both quick links with a

pliers.

STEP 4: Slowly and carefully lower the GS-12-Air mixer down to the tank oor until it is resting on the bottom.

The proper position is when the at edge of the GS-12-Air mixer ends are resting on the oor.

For suspended conguration pick the unit up so it is just above the tank oor, but is as low as possible, and

with the mixer hanging horizontally. The discharge slots should point directly upward.

Medora Corporation

3225 Hwy 22, Dickinson, ND 58601

+1 866.437.8076 • +1 701.225.4495 • Fax +1 701.225.0002

www.medoraco.com

Entanglement Hazard

WARNING: WHEN LOWERING OR RAISING THE GS-12-Air

MIXER, BE SURE THAT YOU AND OTHERS ARE CLEAR OF THE

ELECTRIC CORD AND CHAIN TO AVOID ENTANGLEMENT!

Installation and Operation

GS-12-Air

10390_20200529 O&M_GS_12_Air_120V_10389_20210129 - 9

In many cases, mixer deployment just below the main access hatch is sufficient. However, consider the

below recommendations, where practical, for guidelines of mixer placement.

Short circuit path:

Ideally, the mixer should be placed in the short circuit path between the

inlet and outlet of the tank. This provides the mixer the best opportunity

to blend all incoming water with the tank volume prior to water exiting

the outlet.

Common Inlet / Outlet:

The mixer should be favored toward a common inlet / outlet pipe to

prevent short circuiting. This provides the mixer the best opportunity to

blend all incoming water with the tank volume prior to water exiting the

tank. However, the mixer should stay clear at least 10-15ft away from a

common inlet/outlet pipe.

Radial Orientation:

It is best to orientate the mixer so the discharge slots are radial with the

tank. This is most critical if the mixer is placed near a sidewall of the tank.

Center Tank Placement:

A mixer is often positioned at the tank center when a separate inlet and

outlet are positioned at or approximately 180° apart. It is most critical for

the mixer to be along a short circuit path.

Mixer Elevation:

The mixer should be located in the lowest

elevation of the tank, and resting or

supported in a horizontal position with

discharge slots pointed vertical. Water

below the mixer will not be circulated.

PLACEMENT

MIXER PLACEMENT GUIDELINES

For GS Series Mixers

10496_20200522 O&M_GS_12_Air_120V_10389_20210129 - 10

Installation Checks

Before starting the GS Series mixer a few checklist

items are recommended to conrm the installation is

correct.

Installation Checks Check

Is the mixer placed correctly with slots facing up? (Placement)

Is the mixer retrieval chain connected securely? (Placement)

Is the kellum grip supporting the weight of the cord/hose? (Placement)

Is the cord/hose ran through the cord seal in the top of tank junction box? (Placement)

Is the Tank Penetration tting sealed with Lexel? (Top of Tank Junction Box)

Are the top of tank junction box splices correct and each splice individually sealed to protect from

corrosion? (Top of tank Junction Box) (Not applicable for GS-12-Air)

Is the eld wiring correct? (Requirements)

Is the mixer submerged with at least 2’ (0.75m) of water above the discharge slots?

Pre Operation Checks Reading

Continuity Check Line to Neutral:

Line to Ground:

Neutral to Ground:

Source Voltage Reading

Operation Check (While Mixer is Running) Reading / Observation

Source Voltage Reading

Amperage Reading

Normal Operating Range: (7.5 amps to 10.0 amps)

Flow Check Auditory

Flow Check Visual

Operation Checks

The following checklist items are recommended to

conrm proper operation.

Final Checklist

1931_10003_20200323 O&M_GS_12_Air_120V_10389_20210129 - 11

Voltage (ṽ)

To measure the voltage follow these steps.

1. Set the voltmeter on Volts AC.

2. Place the positive probe on the black wire and the negative

probe on the white wire on the top of the contactor (source side).

3. Record the reading.

Amperage (Ã)

To Measure the Amperage follow these steps.

1. Use a clamp type ammeter, set to Amps AC.

2. Clamp around the black wire on the bottom of the contactor

(load side). Marked Load 1 (L1).

3. Record the reading with mixer turned on.

Ohms (Ω)

To Measure the Ohms follow these steps.

1. Turn off the circuit breaker feeding the control panel and follow

lock out tag out procedures.

2. Measure the Voltage to conrm that the power is removed.

3. Disconnect the black and white wires from the bottom of the

contactor (load side). Marked Load 1 (L1) and Neutral (N).

4. Set the Voltmeter to Ohms.

5. Place the positive probe on the black wire and the negative

probe on the white wire that were disconnected.

6. Record the reading.

Depending on the length and gauge of wires to the mixer the ohms

should be approximately:

1-4 Ohms, 120V.

Figure 1: SCADA Control Panel

Problem Possible Cause

Compressor Intermittently

Tripping Circuit Breaker

Multiple GFCI on Circuit

Source Power Fluctuation

Compressor Quickly Tripping

Circuit Breaker

Short to Ground

Locked Rotor on Motor

Compressor Not Operating but

Circuit Breaker not tripped

Loose or Loss of Connection

Compressor Making Loud Noise Motor Bearing Failure

Compressor Gasket Failure

Figure 2: Disconnect Control Panel

Contactor

Incoming

Power

Incoming

Power

Troubleshooting Information

Serial Number

Location Name

Tank Name

Distributor Name

(if applicable)

Voltage Reading

Amperage Reading

Ohm Reading

Troubleshooting

GS-12-Air

10409_20200303 O&M_GS_12_Air_120V_10389_20210129 - 12

1 HP Compressor Unit - AC655 - 1 HP (655 Watt) rated compressor capable of producing 4.3 standard cubic

feet per minute (0.13 standard cubic meters per minute) @ 15 psi (105 kiloPascal). Mounted to steel skid,

includes brass ttings, air inlet lter, 0-60psi pressure gauge, and pressure relief. Maximum Pressure of 40 psi

(275 kiloPascal). Continuous duty-cycle. Requires 120vAC, 20 Amp Service. Current range: 2.5 amps (open

discharge) - 5.3 (dead head). Connection: 3/8” FNPT with 3/4” hose barb. Size: 18” L x 10.5” W x 15.5” H.

High Pressure unit for specic application requirements is available upon request. For self-supplied air source,

please contact Ixom.

Machine Size / Weight

• 37 in (93.98 cm) long x 10 in (25.4 cm) height x 9 in (22.9 cm) width / 50 lbs (23 kg)

Certications - Ixom's potable water products are certied to ANSI/NSF Standard 61, and 372 for lead-free content.

Learn more at: www.medoraco.com/std61

Figure 1: GS-12-Air

Technology Description- GridBee® electric submersible water circulation equipment, designed for continuous operation.

Constructed with T316 stainless steel shell and safe materials for contact with potable drinking water. Designed to be

placed into service through roof hatch without tank entry.

Electrical Requirements - 120VAC motor requires 120VAC/1PH power source outlet (minimum 20 Amp service).

Maintenance / Warranty - Limited maintenance. Limited 5-year parts and labor warranty. See Warranty Statement for

details.

Optional Accessories - Additional standard hose available in 100’ length.

Minimum Water Depth - Machine requires 20 in (0.5 m) of

water to effectively circulate. No damage to machine when

run dry in shallow water or drained condition.

Materials of Construction - T316 stainless steel shell and

hardware construction. UHMW-PE end plates for worry-free

safe contact with all tank surfaces. See certications

section below.

100 ft (30 m) of T316 stainless steel retrieval chain included

for machine installation and retrieval without requiring tank

entry.

Minimum Access Opening - Machine can be placed

through 12 inch (30 cm) diameter opening.

Maximum Operating Depth - Maximum air discharge depth is limited by the air supply pressure available.

Patent Pending Subject to change without notice.

Recommended Air Supply - Machine is provided with a 1/2 inch air hose connection point.

Enclosed Area Warning - Air powered mixers should not be used in enclosed areas where methane or other explosive

gases could build up. Some gases can explode when combined with air. Please verify that you have proper ventilation to

prevent a buildup of methane gas or other gases in the headspace above the explosion limit.

Technical Data Sheet

GS-12-Air

2130_10400_20200529 O&M_GS_12_Air_120V_10389_20210129 - 13

GridBee GS Mixers. The GridBee Series GS mixers are warranted to be free of defective parts,

materials, and workmanship for a period of ve years from the date of purchase. This warranty is valid

only for use of the equipment in accordance with the owner’s manual and any initial and ongoing

factory recommendations. This warranty is limited to the repair or replacement of defective components

only and does not apply to normal wear and tear. If the factory’s service crews performed the original

on-site placement and startup, then this warranty also includes labor. Where labor is included, in lieu of

sending a factory service crew to the site for minor repairs, Ixom may choose to send the replacement

parts to the owner postage-paid and may pay the owner a reasonable labor allowance, as determined

solely by Ixom, to install the parts. There is no liability for consequential damages of any type. The

warranty that is submitted and provided with the purchased equipment is the valid warranty.

GridBee control panels, cold weather hose kits, air compressors and any optional accessories.

These items are considered “buyout” items for Ixom, and as such include a warranty against defects in

material and workmanship for one year from the date of purchase. This warranty covers parts only, not

labor. Parts that are determined by Ixom to be defective in material or workmanship under normal use

during the one year warranty period will be repaired or replaced. Shipping charges are the

responsibility of the customer.

Terms applicable to all equipment. This Limited Replacement Warranty is subject to the terms of

Ixom’s General Terms and Conditions of Sale. In the event of any inconsistency between the terms of

this Limited Replacement Warranty and Ixom’s General Terms and Conditions of Sale, the terms of this

Limited Replacement Warranty shall prevail to the extent of that inconsistency.

Warranty

GridBee GS Submersible Mixer Limited Replacement Warranty

1684_10018_20200420 O&M_GS_12_Air_120V_10389_20210129 - 14

Ixom employs qualied highly trained Service and Placement Technicians certied to perform the

necessary tasks required to install or remove SolarBee and GridBee circulation equipment

Ixom's specialized Service and Placement Technicians are trained in Conned Space, Fall Protection,

and other related subjects as required by OSHA to perform the necessary work to install or remove

SolarBee and GridBee equipment, and are knowledgeable in the regulations and standards of OSHA.

If you feel the need to service your SolarBee or GridBee circulation equipment, please contact Ixom's

Customer Service Department at:

+1 866 437 8076

Ixom Service & Support

Service & Support

1928_10001_20210121 O&M_GS_12_Air_120V_10389_20210129 - 15

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