J. D. NEUHAUS PROFI 3 Ti Product guide

JDN OPERATING AND ASSEMBLY INSTRUCTIONS
Hoist
PROFI 3 TI Serial No.: P604247-P604248
Doc.-No.: VA053957-40-OM-EN-0720-60-2
ORIGINAL OPERATING
AND ASSEMBLY INSTRUCTIONS
Representation may differ from actual product!

These operating instructions are a part of
the product. Always keep the instructions
on site.
The operating instructions are to be
read carefully and in their entirety before
handling any product. Read the safety
precautions in order to avoid injury. Im-
proper use of the product can lead to
injury.
Please also note the safety signs on the
product. In addition, all local accident
prevention regulations and general safety
regulations also apply.
Illustrations in these operating instruc-
tions are intended for the basic under-
standing of the product and may deviate
from the actual design.
You can find additional representations
and tightening torques of screw connec-
tions in the spare parts list.
Limitation of liability
All information and instructions in these instruc-
tions were compiled in accordance with the appli-
cable standards and regulations, current techno-
logical standards as well as many years of experi-
ence.
J.D. Neuhaus GmbH & Co. KG assumes no liabil-
ity for damage due to:
•Non-observance of the instructions
•Inappropriate use
•Use by untrained personnel
•Unauthorised conversions
•Technical changes
•Use of unauthorised spare parts
Copyright protection
All rights reserved by the manufacturer. Neither
the operating instructions as a whole nor individual
sections may be reproduced, distributed or pro-
cessed using electronic systems in any form with-
out written permission from J.D. Neuhaus GmbH &
Co. KG. All of the brands mentioned in these oper-
ating instructions are the property of their respec-
tive manufacturers and are hereby acknowledged.
Contact data
If you have questions about handling your product
that are not answered in these operating instruc-
tions, please contact
J.D. Neuhaus GmbH & Co. KG
Windenstraße 2-4
D-58455 Witten-Heven
Telephone [phone] / 208-0
Fax [phone] / 208-286
www.jdngroup.com
e-mail: [e-mail]
Validity of the operating instructions
These product-specific operating instructions (doc.
no. VA053957-40-OM-EN-0720-60-2), edition
07/20, apply exclusively for the product PROFI 3
TI with the serial number P604247-P604248 .
Subject to changes!
Doc.-No.: VA053957-40-OM-EN-0720-60-2 Page 3of 60

CONTENTS
Contents
1. User information 7
1.1. About these operating instructions . 7
1.2. Symbols and Signs . . . . . . . . . . 7
1.3. Notes regarding text representation . 7
2. Safety information 9
2.1. General safety instructions . . . . . 9
2.2. Qualification of personnel . . . . . . 9
2.3. Operator obligations . . . . . . . . . 9
3. Product information 11
3.1. Proper use . . . . . . . . . . . . . . 11
3.2. Improper use . . . . . . . . . . . . . 11
3.3. Labelling (nameplate) . . . . . . . . 12
3.4. Module overview . . . . . . . . . . . 13
3.5. Product description . . . . . . . . . . 13
3.5.1. Load capacity . . . . . . . . . 13
3.5.2. Driving mechanism classifi-
cation ............. 13
3.5.3. Explosion protection classifi-
cation ............. 14
3.5.4. Vane motor . . . . . . . . . . 14
3.5.5. Motor lubrication . . . . . . . 15
3.5.6. Control . . . . . . . . . . . . 15
3.5.7. EMERGENCY STOP device 15
3.5.8. Lifting limiter . . . . . . . . . 15
3.5.9. Lowering limiter . . . . . . . . 16
3.5.10. Load hook . . . . . . . . . . 16
3.5.11. Chain . . . . . . . . . . . . . 17
3.5.12. Dead end chain mount . . . . 17
3.6. Emissions . . . . . . . . . . . . . . . 18
3.6.1. Noise emissions . . . . . . . 18
3.6.2. Oil emissions . . . . . . . . . 18
3.7. Conditions of use . . . . . . . . . . . 18
3.8. Power requirement . . . . . . . . . . 18
3.8.1. Connections . . . . . . . . . 18
3.8.2. Pressure . . . . . . . . . . . 18
3.8.3. Volume . . . . . . . . . . . . 19
3.8.4. Quality of the compressed air 19
3.9. Operating materials . . . . . . . . . 20
3.10.Explosion protection . . . . . . . . . 21
3.11. CE -marking .............. 24
3.12.Spare parts . . . . . . . . . . . . . . 24
4. Transport and storage 25
4.1. Safe transportation . . . . . . . . . . 25
4.2. Storage conditions . . . . . . . . . . 25
4.2.1. Breaks in operation . . . . . 25
4.2.2. Storage . . . . . . . . . . . . 25
5. Initial operation 27
5.1. Unpacking . . . . . . . . . . . . . . . 27
5.2. Attach the hoist . . . . . . . . . . . . 27
5.3. Connecting the power supply . . . . 28
5.4. Lubricating the chain . . . . . . . . . 28
5.5. Tests before commissioning . . . . . 28
5.5.1. Check control device . . . . . 29
5.5.2. Check direction of movement 29
5.5.3. Check the braking function . 29
5.5.4. Check overload protection . . 30
5.5.5. Check EMERGENCY STOP
function . . . . . . . . . . . . 30
5.5.6. Check lifting limiter . . . . . . 31
5.5.7. Check lowering limiter . . . . 31
6. Operation 33
6.1. Rules for safe operation . . . . . . . 33
6.2. Attaching the load . . . . . . . . . . 34
6.3. Lifting the load . . . . . . . . . . . . 35
6.4. Lowering the load . . . . . . . . . . 35
6.5. Releasing the load (detaching) . . . 35
6.6. Operate the EMERGENCY STOP
device................. 36
6.7. Interrupting work . . . . . . . . . . . 36
7. Decommissioning 37
7.1. Disassembly . . . . . . . . . . . . . 37
7.2. Disposal . . . . . . . . . . . . . . . . 37
8. Maintenance 39
8.1. Inspection and repairs . . . . . . . . 39
8.2. Model for determining the actual use 40
8.3. Maintenance and inspection intervals 42
8.4. Spare parts . . . . . . . . . . . . . . 44
8.5. Cleaning and care . . . . . . . . . . 44
8.6. Lubricate and grease . . . . . . . . . 44
8.6.1. Operating materials . . . . . 44
8.6.2. Lubricating the chain . . . . . 45
8.6.3. Re-lubricate the lifting motor 46
8.7. Check control device . . . . . . . . . 48
8.8. Check direction of movement . . . . 48
8.9. Check the braking function . . . . . 48
8.10.Check EMERGENCY STOP function 49
8.11.Check the buffer . . . . . . . . . . . 49
8.12.Check lifting limiter . . . . . . . . . . 49
8.13.Check lowering limiter . . . . . . . . 50
8.14.Check chain . . . . . . . . . . . . . . 50
8.15.Check chain sprocket . . . . . . . . 51
Doc.-No.: VA053957-40-OM-EN-0720-60-2 Page 5of 60

CONTENTS
8.16.Check the chain guide and hook
mount ................. 51
8.17.Check the hook, shackle and eyelets 52
8.18.Check silencer . . . . . . . . . . . . 53
8.19.Check lifting motor . . . . . . . . . . 53
8.20.Replace chain . . . . . . . . . . . . 55
9. Faults, causes and remedies 57
A. Technical data 59
B. Dimensions 60
Page 6of 60 Doc.-No.: VA053957-40-OM-EN-0720-60-2

USER INFORMATION
1. User information
1.1. About these operating
instructions
These operating instructions should make it easy
for you to get to know your product PROFI 3 TI
and to take advantage of the intended application
possibilities.
These operating instructions contain important
information to be able to operate your PROFI 3 TI
safely, properly and efficiently. Your observance
helps to avoid dangers, reduced repair costs and
downtimes and to achieve the specified service life
of the product.
1.2. Symbols and Signs
Safety instructions are classified in four stages in
these operating instructions:
DANGER
Indicates an imminently hazardous situation that
will result in death or serious injury if not avoided.
WARNING
Indicates a possibly hazardous situation that may
result in death or serious injury if not avoided.
CAUTION
Indicates a potentially hazardous situation that
may result in minor or moderate injury if not
avoided.
NOTICE
Indicates a potentially hazardous situation that
may lead to property and environmental damage
if not avoided.
1.3. Notes regarding text
representation
IInstructions for behaviour
•Listings without specified sequence
→Reference to other sections in these operation
instructions or applicable documents
Doc.-No.: VA053957-40-OM-EN-0720-60-2 Page 7of 60

SAFETY INFORMATION
2. Safety information
2.1. General safety instructions
Your product PROFI 3 TI is built according to cur-
rent technological standards and the recognised
technical safety regulations. Nevertheless, dan-
gers to life and limb of the user or third parties or
impairments to their product and other property
may result if the safety rules are disregarded dur-
ing the product’s use.
The personnel commissioned with activities on
your product PROFI 3 TI must have read and un-
derstood the operating instructions prior to begin-
ning work, in particular here the chapter “Rules for
safe operation” (→page 33). In particular, this ap-
plies to personnel who only use your product oc-
casionally, such as for maintenance or retrofitting
work.
In the Federal Republic of Germany, profes-
sional association accident prevention regulations
and rules as well as state health and safety regu-
lations are to be observed when operating hoists,
in particular
•BGV A1 accident prevention regulation “Prin-
ciples of prevention”
•BGV D8 accident prevention regulation
“Winches, hoists and towing devices”
•BGR 258 professional association regulation
“Operation of load lifting appliances in hoist
operation”
are to be observed by the operator in their respec-
tive valid version and the prescribed tests are to
be initiated by the operator (→“Principles for test-
ing cranes” BGG 905 (ZH 1/27)).
To document the tests, we recommend the “Test
book for cranes” BGG 943 (ZH 1/29) from the
professional associations. When operating the
product in areas with a potentially explosive at-
mosphere, the relevant explosion protection regu-
lations are to be observed, such as
•BGR 104 “Explosion protection regulations”
•BGR 132 “Preventing ignition hazards due to
electrostatic charges”
In other countries, the corresponding national
regulations are to be observed.
When installing your product PROFI 3 TI in sys-
tems as well as in exceptional cases of use, spe-
cial regulations may apply.
2.2. Qualification of personnel
The personnel responsible for operation, mainte-
nance, inspection and set-up work must be com-
petent or be instructed by a competent person be-
fore beginning work.
Due to their professional training and experience,
competent persons have sufficient knowledge
about the product PROFI 3 TI. They are familiar
with the relevant health and safety regulations as
well as accident prevention regulations to the ex-
tent that they can assess the safe working condi-
tion of your product.
IObserve the operating instructions for your
workplace.
IFollow the accident prevention regulations.
IReceive instruction on dealing with hazardous
materials.
IFollow the safety guidelines listed in the oper-
ating instructions.
2.3. Operator obligations
The operator of the product PROFI 3 TI is obliged
to ensure a safe and hazard-free operation. This
can be achieved through the following measures:
Iproviding operating instructions on site at all
times,
Icarrying out regular training sessions,
Icarrying out periodic inspections,
Iregularly checking personnel work in a safety
and hazard-conscious manner.
IIf a load is lifted by several hoists, the working
routine must be stipulated by the contractor
and supervised by a supervisor.
The operator of the product PROFI 3 TI is re-
sponsible for regularly and properly keeping a test
book.
Doc.-No.: VA053957-40-OM-EN-0720-60-2 Page 9of 60

SAFETY INFORMATION
IAdhere to the prescribed maintenance inter-
vals.
IOnly use the product for work that is de-
scribed as intended.
IObserve the conditions of use described in
these instructions for your product.
Page 10 of 60 Doc.-No.: VA053957-40-OM-EN-0720-60-2

PRODUCT INFORMATION
3. Product information
3.1. Proper use
Your product PROFI 3 TI is designed for lifting and
lowering loads in the range of the rated load ca-
pacity with a vertically arranged chain.
Your product is also suitable for pulling loads hori-
zontally.
In combination with a trolley, your hoist is also suit-
able for overhead horizontal movement of loads.
Please observe the following national legal provi-
sions. Any other or exceeding use is considered
improper. J.D. Neuhaus GmbH & Co. KG assumes
no liability for damage resulting from this improper
use. The risk is borne solely by the user.
Proper use also includes the observance of the
operating instructions and compliance with the
inspection and maintenance conditions.
3.2. Improper use
Among others, the following are considered im-
proper uses
•Changing load capacities with the load posi-
tion: Your product is not equipped with a load
capacity display, which is why it may only be
used in such cases where the load capacity
does not change with the load position
•Exceeding the load capacity
•Breaking free or towing loads
•Load the hook at the tip
•Catching falling loads
•Transporting people
•Jog controls
•For ongoing motion, switch in the opposite
direction
•Starting lifting and lowering limiter under nor-
mal operating conditions
•In the upper or lower limit position of the load
hook, keep the chain taught in the area of the
central part
•Transport of changing masses
•Oblique pulling
Doc.-No.: VA053957-40-OM-EN-0720-60-2 Page 11 of 60

PRODUCT INFORMATION
Definition of oblique pulling (→Figure 1)
Figure 1: Oblique pulling
Oblique pulling is the deviation from the vertical
position of the load chain and the chain hoist in
the straight course of the force line between the
point of application of force of the load on the load
hook and the suspension on the carrying structure
(α6= 0◦).
Using special safety precautions that are ap-
propriate for the respective situation, your prod-
uct PROFI 3 TI can be used for diagonal pull. In
the process, a chain box may not be used, as
the chain could fall out here or become knotted.
Please contact us if necessary.
For other foreseeable misuses:
→Rules for safe operation, page 33
Your product PROFI 3 TI may not be used in the
following areas:
•critical areas in nuclear plants
•over acid baths or systems with aggressive
substances
•in areas where there are organic acids
•in areas outside of the permissible ambient
temperatures
3.3. Labelling (nameplate)
You will find a nameplate on your product PROFI 3
TI for an exact identification.
The nameplate of the product PROFI 3 TI (Figure
2) with all of the important information is located
on the housing cover of the hoist motor.
Figure 2: Nameplate PROFI 3 TI
Page 12 of 60 Doc.-No.: VA053957-40-OM-EN-0720-60-2

PRODUCT INFORMATION
3.4. Module overview
Your product PROFI 3 TI consists of the following
main modules (→Figure 3):
1. Gear mechanism
2. Motor with integrated brake
3. Control valve
4. Support hook / Load eye
5. Chain
6. Load sleeve
7. Load hook / clevis
8. Middle section
Figure 3: Module overview
3.5. Product description
In the following, you will receive a description of
your product PROFI 3 TI and its modules or com-
ponents. You will find other technical data in the
appendix.
3.5.1. Load capacity
The permissible load capacity of your product
PROFI 3 TI is 3,2t.
3.5.2. Driving mechanism classification
Your PROFI 3 TI corresponds to the driving mech-
anism classification M3 / 1Bm according to ISO
4301 / FEM 9.511.
The daily running time and the load spectrum de-
termine the classification.
A safe operating period only corresponds to the
theoretical use if the group classification correlates
with the actual operation of the hoist. Deviations
of the actual mode of operation from the underly-
ing mode of operation extend or shorten the safe
operating period.
The product has a limited service life. Special
tests are required after the theoretical utilisation
has expired.
Doc.-No.: VA053957-40-OM-EN-0720-60-2 Page 13 of 60

PRODUCT INFORMATION
3.5.3. Explosion protection classification
Your product PROFI 3 TI is marked according to
EC directive 2014/34/EU and DIN EN 1127-1 as
follows:
II 3G Ex h IIB T4 Gc X
II 3D Ex h IIIB T130◦C Dc X
II 2G Ex h IIA T4 Gb X
II 2D Ex h IIIA T130◦C Db X
The additional marking “X” refers to the explosion
protection in the operating instructions.
Additional label “X”: This mark does not allow use
in the event of light alloy metal or other impact
sensitive dusts. The permissible ambient tempera-
ture range is from -20◦C (-4◦F) to +40◦C (+104◦F).
Additional label “X”: This mark does not allow use
in the event of light alloy metal or other impact
sensitive dusts. The permissible ambient tempera-
ture range is from -20◦C (-4◦F) to +40◦C (+104◦F).
For more information about explosion protection
→Section 3.10, Page 21
3.5.4. Vane motor
The vane motor (→Figure 4) consists of a cylin-
der liner (1) with two lateral bearing washers and
an inner rotor (2).
The rotor is mounted eccentrically in the cylinder
liner and is provided with slots (3) for holding the
slats (4).
The slots can move freely and are on the inner
wall (5) of the cylinder liner. Two slots form a
chamber (6).
The incoming compressed air creates a greater
force at the leading larger slot surface (4.1) than at
the following smaller slot surface (4.2). The rotor’s
torque results from the difference in force.
The compressed air can again escape when pass-
ing through the outlet opening (7) Lubricant cham-
bers (8) are arranged between the vane slots of
the rotor. They ensure a continuous motor lubrica-
tion (not applicable for mini).
The arrows in the illustration indicate the direction
of rotation of the rotor and the corresponding path
of the compressed air.
Figure 4: Functioning of the compressed air vane
motor
Page 14 of 60 Doc.-No.: VA053957-40-OM-EN-0720-60-2

PRODUCT INFORMATION
3.5.5. Motor lubrication
The JDN high performance grease contained in
the motor allows for operation with oil-free com-
pressed air.
It works over an operating time of about 250 hours
and should, however, be replaced as required, but
after five years at the latest.
3.5.6. Control
With FI control (→Figure 5), the lifting and low-
ering motion can be regulated via two adjacent
push buttons. In the process, the control pressure
is continuously adjustable so that a sensitive po-
sitioning of the load is possible. The direction of
movement of the load hook is indicated by arrows
on the push buttons.
ILifting: Gently push down the right push but-
ton. The load will be lifted slowly.
IDepress the push button further to increase
the lifting speed.
IEase up on the push button slightly to reduce
the lifting speed.
ILowering: Gently depress the left push button.
The load will be lowered slowly.
IDepress the push button further to increase
the lowering speed.
IEase up on the push button slightly to reduce
the lowering speed.
The control system is suitable for use in explosive
areas.
All control switches automatically return to the
neutral position when released. All movements are
stopped instantaneously and the load is securely
held in its current position.
3.5.7. EMERGENCY STOP device
Your control system is equipped with an EMER-
GENCY STOP device.
By pressing the red EMERGENCY STOP button,
a separate blocking valve closes and your product
PROFI 3 TI instantly comes to a halt and the load
is held securely in its current position. The control
system is now inoperable.
Figure 5: Control
3.5.8. Lifting limiter
WARNING
Danger from chain fracture
If the buffers are damaged, unacceptably high
loads may act on the chain when starting the
lifting limiter. The chain may break.
IDo not use product
IHave product repaired (replace buffer)
NOTICE
The lifting limiter may only be started in cases of
emergency. The operator must monitor the load
hook movement and stop the lifting movement in
due time. Striking the buffer against the housing
is to be avoided. This may result in damage to the
buffers.
Your product is equipped with a limiter that stops
the lifting movement (→Figure 6).
In order to achieve a limitation of the lifting move-
ment, a buffer (1) is mounted to the bottom block /
load sleeve. If the buffer is moderately deformed
in the boundary layer, the overload protection
switches the motor off.
Doc.-No.: VA053957-40-OM-EN-0720-60-2 Page 15 of 60

PRODUCT INFORMATION
Figure 6: Lifting limiter
3.5.9. Lowering limiter
WARNING
Danger from chain fracture
If the buffer is damaged, unacceptably high loads
may act on the chain when starting the lowering
limiter. The chain may break.
IDo not use product
IHave product repaired (replace buffer)
NOTICE
The lowering limiter may only be started in cases
of emergency. The operator must monitor the load
hook movement and stop the lowering movement
in due time. Striking the buffer against the housing
is to be avoided. This may result in damage to the
buffers.
Your product is equipped with a limiter that stops
the lowering movement (→Figure 7).
In order to achieve this, a buffer (1) is mounted to
the empty end of the part of the chain.
Figure 7: Lowering limiter
3.5.10. Load hook
NOTICE
Load hooks may not be loaded at the top. They
may not be directed or annealed. This may result
in damage to the load hook.
If the load hook is bent, your productPROFI 3 TI
must be inspected.
The permissible temperature range is -40◦C (-
40◦F) to +150◦C (302◦F).
Page 16 of 60 Doc.-No.: VA053957-40-OM-EN-0720-60-2

PRODUCT INFORMATION
3.5.11. Chain
WARNING
Danger from chain fracture
The fatigue strength of chains is significantly im-
paired by extreme corrosion (pitting corrosion). In
addition, rusty chains result in heavy wear. There
is a danger of breakage!
IDo not use rusty chains
WARNING
Danger from chain fracture
Hydrogen-induced embrittlement with subsequent
stress corrosion from highly corrosive media (e.g.
sea water) may appear on high-strength alloys
(e.g. on the chain). There is a danger of break-
age!
So-called recombination toxins promote this
process. Hydrogen sulphides, cyanide, arsenic
compounds and thiocyanates are known for this.
IProtect the chain against strong corrosion
NOTICE
JDN chains are matched in close tolerances to
the sprocket. In order to ensure an optimum func-
tion of the chain and in order to prevent dangers,
only genuine JDN chains may be installed.
Your product PROFI 3 TI has 1 falls and the chain
size 13 x 36.
The chain is manufactured according to DIN EN
818-7. The permissible temperature range is -
40◦C (-40◦F) to +150◦C (+302◦F).
3.5.12. Dead end chain mount
WARNING
Danger from falling chain
It is important to ensure that the idle chain (un-
loaded chain end) accumulating on or sagging
from the sprocket does not cause any hazard,
such as from catching, impacting or falling.
There may be hazards from the chain falling if the
idle chain is first deposited on a load with a large
surface when lifting and then slides off and drops.
IEnsure that the chain does not get caught, hit
anything or fall down.
The last link of the dead end chain mount (un-
loaded chain end) is attached to the empty strand
anchorage (→Figure 8 (1)). This serves the pur-
pose that the empty chain strand does not dangle
so long and thus cannot lead to the hazardous sit-
uations listed above.
Figure 8: Dead end chain mount
Doc.-No.: VA053957-40-OM-EN-0720-60-2 Page 17 of 60

PRODUCT INFORMATION
3.6. Emissions
3.6.1. Noise emissions
When lifting the nominal load, the sound pressure
level is 78 dB(A). When lowering the nominal load,
the sound pressure level is 80 dB(A).
The decrease of the sound pressure level in the
hall is about 3 dB(A) per distance doubling.
3.6.2. Oil emissions
When operating with oil lubrication of the motor,
small amounts of lubricating oil are discharged into
the environment with the exhaust air.
3.7. Conditions of use
Your product PROFI 3 TI is very sturdy and re-
quires very little maintenance. It is suitable for ap-
plications in explosive areas as well as in areas
with increased concentrations of soot, dust, hu-
midity and ambient temperatures from to , if it is
not heated up further due to external influences.
The thermal resistance of the chain and hook is
150◦C (302◦F).
For stationary use outdoors, you must protect your
product against the effects of weather and shorten
the maintenance intervals.
Stopping and securing against the wind is required
upon reaching a critical wind surge pressure. The
critical wind surge pressure depends, among other
things, on the mass and shape of the load to be
lifted.
3.8. Power requirement
3.8.1. Connections
The connection for the compressed air supply has
the size G 3/4.
Please use the corresponding hose lines for the
selected pressure.
3.8.2. Pressure
WARNING
Danger of explosion
Operating at higher system pressures may result
in hazards due to overload.
When operating at lower system pressures, the
brake can grind and is therefore subject to very
high wear. Inadmissibly high heating may result.
The load capacity of the device is reduced. The
response of the control system decreases notice-
ably.
IComply with the specified pressure.
Your product PROFI 3 TI must be operated with a
nominal pressure of 6bar (85psi) (see specification
on the nameplate).
Air pressure conditions during operation (→
Figure 9)
The system pressure existing in the line must cor-
respond to the nominal pressure. Higher pres-
sures must be reduced.
After switching on, the adjoining nominal pressure
p1 reduces to the actual pressure p2. The extent
of the actual pressure p2 at which the product is
operated is dependent on
•the weight of the load (2) and the
•direction of movement of the load (3) .
When lifting the nominal load (load capacity) at the
specified lifting speed, the actual pressure p2 may
at a maximum be 10% below the specified nomi-
nal pressure of the hoist (measured immediately
before the lifting motor)!
Page 18 of 60 Doc.-No.: VA053957-40-OM-EN-0720-60-2

PRODUCT INFORMATION
Figure 9: Air pressure conditions during operation
3.8.3. Volume
When lifting the nominal load, the air consumption
is 4 (142) m3
min (cfm). When lowering the nominal
load, the air consumption is 5,5 (195) m3
min (cfm).
3.8.4. Quality of the compressed air
NOTICE
There is a danger of icing in the motor if there is
moist air and ambient temperatures at or below
0◦C (32◦F)!
You can avoid icing by:
IConnecting an air dehydrator upstream
IWhen using a service unit with an oiler, de-
pending on the moisture content of the com-
pressed air, add an anti-icing agent to the lubri-
cating oil or use an air lubricator (type no. 11900)
with an anti-icing addictive for the corresponding
temperatures.
Your product PROFI 3 TI must be operated with a
sufficiently clean and dry working air. The working
air must meet the following quality requirements:
•Particle size less than 40µm (1,57mils)
•Particle density smaller than 10 mg
m3(entspricht
Class 7 nach ISO 8573-1 : 2001)
To provide a sufficient compressed air quality, we
recommend operation with a filter regulator.
The pressure condensation point must be at least
10K below the lowest expected ambient tempera-
ture.
Do not operate your product with other gases!
Doc.-No.: VA053957-40-OM-EN-0720-60-2 Page 19 of 60

PRODUCT INFORMATION
3.9. Operating materials
CAUTION
Danger of skin irritation
Oils and greases may cause skin irritation.
IWear protective gloves
NOTICE
Do not mix synthetic oils or greases with mineral
oils or greases, as the properties may deterio-
rate. Also never mix different types of lubricating
grease within the synthetic or mineral lubricant
groups. When operating with oilers, synthetic
lubricants may never be used. Alcohols are not
permitted as de-icing agents.
The following operating materials and lubricants
are intended for normal environmental influences.
In the event of environmental influences that pro-
mote wear, please contact J.D. Neuhaus to obtain
appropriate information.
Application area Operating material
Motor lubrication JDN high performance
grease, item no. 11904
(250ml)
Engine lubrication for
operation with oiler
Air lubricator “D”, kine-
matic viscosity about
30 mm2
s(cSt) at 40◦C,
possibly with anti-icing
agent
Chain lubrication Chain oil or vehi-
cle motor oil, kine-
matic viscosity about
150 mm2
s(cSt) at 40◦C,
or special lubricant
from J.D. Neuhaus.
In areas with extreme
corrosion potential,
such as offshore, a
lubricant with a particu-
larly powerful corrosion
protection is to be
used.
Motor corrosion pro-
tection (not applicable
if using the JDN high
performance grease)
Non-gumming preser-
vative oil with corre-
sponding effective
duration
Engine cleaning (not
applicable if using the
JDN high performance
grease)
Pure petroleum
Lubrication for bearings
and gearbox (also for
open gears)
Lithium-saponified
grease, worked pen-
etration 265-295
(0,1mm), base oil
viscosity: 190 mm2
s(cSt)
at 40◦C, dropping point:
180◦C,
Application temper-
atures: -20◦C to +
120◦C,
Designation according
to DIN 51825: KP2K-
20, active ingredients:
EP additives (to reduce
wear) and ageing pro-
tection; water-resistant
and anti-corrosive
Page 20 of 60 Doc.-No.: VA053957-40-OM-EN-0720-60-2