Jøtul I 570 FL Instruction manual

Jøtul I 570 FL
PL - Instrukcja montażu i obsługi 2
GB - Installation Instructions with technical data 8
IT - Installazione e istruzioni per l’uso 14
Art.no. TS43C001
PL - Przed użyciem prosimy dokładnie przeczytać instrukcje ogólnego użytkowania oraz obsługi
GB - Before use, please read ”General use and maintenance manual” carefully.
IT - Prima dell’uso, leggere l ‘”uso generale e manuale di manutenzione” con attenzione.
Instrukcje załączone do produktu należy przechowywać przez cały okres użytkowania produktu.The manuals which are enclosed with the product must be kept
throughout the product’s entire service life. Tutti i manuali inclusi con il prodotto deve essere conservato per tutta la vita intero servizio del prodotto.
Jøtul I 570 FL
Zespół wodny / Water exchanger /
Acqua scambiatore

8
Table of contents
1.0 Regulatory information...............................8
2.0 Technical data...............................................8
3.0 Safety precautions .......................................9
4.0 Installation ................................................. 10
5.0 Daily use ......................................................12
6.0 Service..........................................................12
7.0 Maintenance ...............................................12
8.0 Optional extras............................................13
9.0 Warranty......................................................13
10.0 Requirements ..............................................13
11.0 Operational problems - troubleshooting...13
On each and every water exchanger
there is a label indicating the serial
number placed below the data plate,
close to the bottom edge of the
product. Write this number in the
Guarantee Card
Always quote this serial number
when contacting your retailer or
JØTUL POLSKA.
Bottom edge of the water exchanger
B 000 000
Zespół wodny Jøtul I 570 FL
PN-EN 13229:2002/A1:2005/A2:2006/AC:2007
Zespół wodny Jøtul I 570 FL
JOTUL POLSKA Spółka z o.o.
PL 80-871 Gdańsk
ul. Twarda 12 A
11
Jøtul Polska Spółka z o.o.
PL 80-871 Gdańsk, ul. Twarda 12A
Tel.: [phone], e-mail: [email protected]
Odstęp od części palnych 1,5 m
Maksymalne ciśnienie robocze 0,1 MPa
Emisja CO w produktach spalania 0,52%
Temperatura spalin 207°C
Moc cieplna całkowita 25 kW
Moc cieplna zespołu wodnego 11 kW
Efektywność energetyczna 82%
Paliwo drewno
System jest zaprojektowany do współpracy z zaawansowanymi
instalacjami centralnego ogrzewania (panele solarne, pompy
ciepła, instalacje podłogowe itp.). Urządzenie może być
stosowane jako niezależne źródło ciepła w instalacjach CO.
System daje możliwość podgrzewania wody na cele użytkowe.
Unikalny system z separatorem cząstek stałych charakteryzuje
się wysoką wydajnością cieplną. Urządzenie odznacza się
niskim poziomem emisji spalin. Wymiennik może być
instalowany w nowych jak już eksploatowanych wkładach
Jøtul I 570 FL.
Wyrób spełnia wymogi normy PN-EN 13229 klasy I.
Obowiązkiem użytkownika jest zapoznanie się z dostarczoną
instrukcją montażu i obsługi pieca z zespołem wodnym.
Montażu urządzenia powinna dokonać osoba posiadająca
odpowiednie kwalifikacje, zgodnie z obowiązującym Prawem
Budowlanym i Przeciwpożarowym. Odbioru podłączonego
wkładu kominkowego z zespołem wodnym powinien dokonać
uprawniony kominiarz.
Stosować należy tylko paliwo zalecane przez producenta.
UWAGA
Urząd Patentowy RP
Patent Nr P386240
UWAGA
Zatosowanie inhibitorów przedłuża żywotność
zespołu wodnego
Instytut Nafty i Gazu
ul. Lubicz 25A, PL 31-503 Kraków
Numer Atestu 4608 A1 11
1.0 Regulatory information
The installation of a fireplace with a water exchanger must be
carried out in accordance with national laws and regulations.
All local ordinances, including those that refer to national and
European standards, must be complied with when the product
is installed.
The Installation and Operating manual including technical data
has been enclosed with this product.The installation may only be
carried out after it has been checked by a qualified inspector.
A product data label made of heat-resistant material is affixed to
the product.The label contains information about identification
and documentation of the product.
Attention! The manual for the water exchanger and water
exchanger system is only a supplement to the actual Jøtul I 570 FL
manual (see ‘Installation and operating instructions for
Jøtul I 570 FL’).
Careful familiarization with the manual’s contents ensures
correct installation and safe use of the system. The water
exchanger for Jøtul I 570 FL is designed to be used in conjunction
with Jøtul I 570 FL inserts and cannot function separately.
2.0 Technical data
Water exchanger
Material: steel sheet
Finish: h e a t- r e s i s t a n t p a i n t
(up to 350˚C)
Height: 840 mm
Diameter: 406 mm
Weight: 80 kg
Capacity: 16 dcmD
Heating agent: water
View and dimensions: see Fig.1
Technical data according to PN-EN 13229
Nominal heat output: 25 kW
Heat output of water exchanger: 11 kW
Recommended chimney draught: 12 Pa
Working pressure: 0,1 MPa
Max water temperature: 95 °C
CO emission (13% O2): 0,52 %
Flue gas temperature: 207 °C
Effiency: 82 %
Fuel: wood
Distance to flammable parts: 1 500 mm
Set contains:
Water exchanger 1 piece.
Separator 1 piece.
Smoke outlet ø200 1 piece.
Brush with a handle 1 piece.
The product has been awarded with patent no. P 386240
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9
Application
The water exchanger is used to support domestic heating systems
in detached houses, flats with floor heating, shopping malls,
service points as well as storehouses, etc. This water exchanger
can also function as a water heater.
Structure and equipment of the water
exchanger
The water exchanger is made of a steel sheet in a cylindrical
shape (Fig. 2A), with a stable particle separator placed inside
(Fig. 2B). Both the connector pipe inlet (Fig. 2C) and outlet have
1-inch internal screw. One additional piece of equipment for the
water exchanger system is a sweeper.
engLISh
Additional glass for Jøtul I 570 FL
To provide maximum efficiency of the water exchanger, a
second windowpane must be installed (see optional equipment
No. TS 39B002). The second windowpane increases the
temperature of the hearth and ensures the correct operation of
the water exchanger system with a nominal power amounting
to 11kW.
Not installing the second windowpane decreases heating power
by about 3 kW and at the same time increases the amount of
heat released into the room by the same value (3 kW).
Attention!
The correct operation of a water exchanger insert can only be
achieved by maintaining a high temperature in the combustion
chamber. In order to attain a constant high temperature in the
combustion chamber, the stove must be fuelled with dry wood
(humidity level:20%) with suitable regulation of the combustion
air inflow.
3.0 Safety precautions
Safe operation of the insert with the water exchanger depends
on correct use and maintenance.
Basic rules of correct installation and use:
Installation of the water exchanger system performed according•
to the local authority regulations (Poland – PN-91/B-02413)
Checking the connection of the insert and the flue pipe that•
they are properly sealed
Providing a proper supply of ventilation in the room where the•
insert was installed
Checking the appropriate level of water in the installation and•
the exchanger
Refilling water only after the cooling down of the water•
exchanger system
Maintaining above-zero room temperature; this means that•
lighting up a waterexchanger system that has frozen could risk
damaging the water exchanger system
It is forbidden to place any flammable materials within close•
proximity of the stove
Placing fire safety equipment near the fireplace•
Operation of the stove and the water exchanger system must•
be conducted by an authorized adult person familiar with the
instruction manual concerning low-temperature boilers and
associated industrial safety regulations
Min. 1760 / Max. 1860
406 200
Fig. 1
Fig. 2
D
A
C
B

10
Fig. 3
Fig. 5
Fig. 4
Fig. 6
Fig. 7
4.0 Installation
4.1 Before you start
Attention! Make sure the fireplace insert is free of damage before
commencing the installation. The product is heavy! Make sure
you have assistance when erecting and installing a fireplace
4.2 Installation of the water
exchanger system
The location of the insert should have a suitable load-capacity.
The total weight of the complete installation of Jøtul I 570 FL
together with the water exchanger amounts to about 290kg
Install and place the insert according to the requirements stated
in ‘Installation and operating instructions for Jøtul I 570FL’.
engLISh
Screw in two M6x25 screws (A), one in the front and the second
in the back part of the smoke bell.
In order to reduce the weight of the water exchanger while
installing the product, dismantle flue connector pipe by means
of unscrewing three M8 nuts (A) and removing three fixing
plates (B). Unscrew the remaining two M8 nuts (C)
Attach a short angle bar L45x53x4 (B) with the use of M6x25
screws (A) and attach the longer angle bar L45x53x4 (C) affix at
the back of the smoke bell.
Cover the flue outlet’s interior of the smoke bell with a mastic
gum (A).
Remove the separator (A) from the water exchanger (B)
A
A
C
C
BB
B
A
AB
B C A

11
Further installation must be carried out in compliance with the
insert’s instruction manual
Attention!
Check the insert’s connection to the smoke pipe and the•
whole water installation that they are properly sealed before
building in the stove
The stove’s housing should enable an easy dismantling of•
the whole installation for a seasonal check-up of the water
exchanger system and the smoke pipe connection.
4.3 Connecting the water exchanger
system to the heating system
The water exchanger system is designed to work with an open
expansion tank. The system is to be installed according to
Polish standard (Poland PN-917B-02413) and carried out only by
authorized and qualified personnel. The system should be easy
to dismantle whenever the need arises (i.e. failure, repair work
or parts replacements).
Attention!
If a thermometer on the feeding installation system is to•
be installed, then it has to be placed outside the hot air
distributor.
It is forbidden to attach any parts made of plastic. In the case•
of copper system a divider should be used in order to prevent
electrochemical corrosion.
A release valve is to be installed on the pipe outlet in its lowest•
part, outside the hot air distributor.
engLISh
Fig. 10
Fig. 8
Fig. 9
Place the smoke connector pipe (B) on the water exchanger (A)
and fix it by means of plates (C) and M8 nuts with washers (D).
Place the water exchanger (A) on top of the insert to connect
it to two smoke outlets (B). The location of the connector pipe
inlet (C) and the connector pipe outlet (D) can be changed by
rotating the water exchanger by 180° around its vertical axis.
Attach the water exchanger (A) to the smoke bell of the insert
(B) by means of M8x20 screws (C) screwed into angle bars
(Fig. 4B and 4C). Place the separator again (D) in the water
exchanger by means of two M8 nuts (Fig. 4C).
B
A
CC
C
D
D
B
D
C
C
A
A
B

12
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5.0 Daily use
5.1 Jøtul’s definition of quality firewood
With good quality firewood we mean logs of, for example:
Birch, beech and oak.
Good quality wood should be dried so that the water content is
approx. 20%.
To achieve this, the wood should be chopped at the latest in
late winter or early spring. It should be cut and stacked so that
air circulates around it. The stacks must be protected so as to
avoid absorbing excessive rainwater. The logs should be taken
indoors in autumn for use during the winter season.
The amount of energy obtainable from 1 kg of wood varies very
little. On the other hand the specific weight of the different
kinds of wood varies considerably. As an example, a certain
volume of birch will provide less kWh than the same volume of
oak, which has a higher specific weight.
The amount of energy produced by 1 kg quality wood is about
3,8 kWh.1 kg of completely dry wood (0 % humidity) produces
approximately 5 kWh, while wood with a humidity level of
60% produces only around 1,5 kWh/kg.
Consequences of using damp wood may include:
Appearance of soot/tar on the glass, in the fireplace and in•
the chimney.
Less heat produced.•
Risk of chimney fire as a consequence of soot accumulated•
in the fireplace, flue pipe and chimney.
The wood is difficult to light and the fire can die easily.•
Be especially careful never to lay fire using any of the
following materials:
Household waste, plastic bags, etc.•
Painted or impregnated wood (highly toxic)•
Chipboard or laminated boards•
Driftwood (seawater)•
This may harm the product and pollute the atmosphere.
Attention! Never use combustible liquids such as petrol,
kerosene, alcohol or anything similar to start the fire. This may
cause harm both to yourself and to the product.
5.2 Wood consumption
The nominal heat output of Jøtul I 570 FL with the water exchanger
amounts to 25kW. Wood consumption of the recommended
humidity level (below 20%) with nominal heat radiation equals
about 8.6 kg/h.Anotheressentialfactorconcerningtheproperpace
of wood consumption is the length of logs. Logs should be of the
following dimensions:
Kindling (chopped logs):
Length: Approx 30 cm
Diameter: 2 - 5 cm
Amount per fire: 6 - 8 pieces.
Firewood (split logs):
Recommended length: 30 - 50 cm
Diameter: Approx. 12 - 15 cm
Size of the fire: 8,6 kg (for nominal output)
Mengde pr. ilegg: 8 pieces.
6.0 Service
Warning! Any unauthorized modifications to the product are
illegal and may cause damage to the product! Only original spare
parts may be used!
Servicing of the heating system should be performed in
compliance with the regulations stated in regional standards
(Poland – PN-B-02413).
The insert’s servicing procedure should be carried out according
to ‘Installation and operating instructions for Jøtul I 570 FL’.
7.0 Maintenance
7.1 The water exchanger system –
maintenance
Cleaning of the water exchanger system should be performed at
least 4 times a year. If the need arises cleaning can be performed
more often.
Insert the sweeper (A) into the space between the separator (B)
and the wall of the water exchanger (C). Move the sweeper to
and fro in order to get rid of the accumulated soot.
It is recommended to perform the cleaning process one day•
after burning. Then the draught can remove soot particles
from the building.
A clean space between the separator and the water exchanger•
reduces wood consumption.
Before the heating season, water and smoke connections•
should be checked that they are properly sealed. When the
heating season is finished, the insert as well as the water
exchanger should be cleaned and all the accumulated soot
should be removed from the smoke pipe.
7.2 Insert – maintenance
The process of cleaning and maintaining the insert should
be performed according to ‘Installation and operating
instructions for Jøtul I 570 FL,’ building and fire-prevention
regulations.
Fig. 11
A
C
B

13
8.0 Optional extras
8.1 Additional glass for Jøtul I 570 FL
Cat. no. TS39B002
8.2 Electronic combustion regulator for
Jøtul I 570 FL with water exchanger
Cat. no. SF55T07I004
8.3 Hot air distributor for
Jøtul I 570 FL with water exchanger
Cat. no. TS42A007
9.0 Warranty
Jøtul Polska provides its customers with a five-year warranty
concerning defects of faulty material and/or manufacturing
after the initial purchase of the water exchanger. The buyer
is entitled to exercise their right to warranty provided
that both the insert and the water exchanger have been
installed in compliance with relevant laws and regulations
and in compliance with Jøtul’s installation and operating
instructions.
The terms and conditions of the warranty are stated in
the ‘Warranty’ document which is usually attached to the
purchased product
10.0 Requirements
It is forbidden to start the insert without filling the water•
exchanger system
It is forbidden to use cut-off valves and any other devices•
on the pipes connecting the water exchanger system to the
open expansion tank.
If the installation lacks emergency power supply which•
feeds the circulation pump then in the event of any power
supply stoppage,all hot air outlet grates should be open and
combustion air inlets shut.
It is not recommended to empty the system of water (i.e.•
installations in the buildings used only at the weekends –
summer houses).It can cause corrosion of steel elements and
can result in less durability of both the water exchanger and
the whole heating system.
The use of any kind of corrosion inhibitors and substances•
preventing scale sedimentation improves the durability of the
water exchanger system and the whole heating system.
The hearth should be burned out while performing work•
using flammable materials or activities producing dust (i.e.
scraping).
Burning damp wood (moisture level above 20%) pollutes the•
water exchanger and decreases the heating output of the
system, damages the chimney resulting in corrosion of the
stove and smoke pipes.
In order to prevent too much smoke in the rooms, while the•
hearth of the insert is alight, open the door slowly.
11.0 Operational problems -
troubleshooting
Water overheating in the water exchanger
system
No power supply – check for cut-outs.•
Damaged pump programmer – repair or replace.•
Pump failure - repair or replace the pump.•
Air pockets in installation – bleed the installation.•
Closed radiators – open the valves.•
Too much fuel – reduce the amount of fuel.•
Too much combustion air – throttle back.•
Low temperature of water in the system
Polluted water exchanger – clean the water exchanger.•
Polluted flue pipe – clean the flue pipe.•
Too fast flow of water – reduce the speed of the water flow.•
Incorrect design or installation – redesign and repair the•
installation.
Damp wood – use wood with moisture level below 20%.•
engLISh

Jøtul Polska, May 2011
Jøtul Polska prowadzi politykę stałego poprawiania i ulepszania swoich wyrobów. Mogą zatem
w każdej chwili, bez uprzedzenia, ulec zmianie specyfikacje, wzornictwo, materiały lub wymiary.
Jøtul Polska aims to continually improve its products.Therefore,spec,design,materials used and
dimensions may change at any time and without prior notice. Jøtul Polska mira a migliorare
costantemente i propri prodotti.Pertanto,specifiche,design,materiali utilizzati e le dimensioni
possono cambiare in qualsiasi momento e senza preavviso
Jøtul Polska Sp. z o.o.
Polska, 80-871 Gdańsk
ul. Twarda 12 A
www.kominek.pl