Jøtul GF 500 DV IPI User manual

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139636_02 GF 500 DV IPI January 2015
Jøtul GF 500 DV IPI
Portland
Direct Vent Gas Stove
Installation and
Operation Instructions
– Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier, call
the fire department.
– Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
– In the Commonwealth of Massachusetts,
a carbon monoxide (CO) detector shall
be installed in the same room as the
appliance.
WARNING: If the information in these
instructions is not followed exactly, a fire or
explosion may result causing property damage,
personal injury or loss of life.
This appliance may be installed in an aftermarket,
permanently located,manufactured home or
mobile home,where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit is
supplied with the appliance.
INSTALLER:Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
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139636_02 GF 500 DV IPI January 2015
�
We recommend that
our gas products be
installed and serviced by
professionals who are
certified in the U.S. by
the National Fireplace
Institute® (NFI) as NFI Gas
Specialists.
Natural Gas / 76.2%
Propane / 77.1%
Jøtul GF 500 DV IPI
THIS OWNER’S MANUAL PROVIDES INFORMATION TO ENSURE
SAFE INSTALLATION AND EFFICIENT, DEPENDABLE OPERATION
OF THIS APPLIANCE. PLEASE READ THESE INSTRUCTIONS IN
THEIR ENTIRETY AND MAKE THEM AVAILABLE TO ANYONE
USING OR SERVICING THIS GAS INSERT.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION
OF THIS APPLIANCE OR ITS COMPONENTS. ANY
MODIFICATION OR ALTERATION WILL VOID THE WARRANTY,
CERTIFICATION AND LISTING OF THIS APPLIANCE.
THIS APPLIANCE MUST BE INSTALLED AND MAINTAINED BY A
QUALIFIED SERVICE TECHNICIAN OR AGENCY.
Suggested Tools for
Installation and Service
• External regulator (for Propane only)
• Piping which complies with local code
• Manual shut-off valve -
T-Handle required in Massachusetts
• Sediment trap - if required by code
• Tee joint
• Pipe wrench
• Pipe sealant
• 10 mm open end wrench
• 1/2”, 7/16” open end wrench
• Phillips head screwdriver
• Flat head screwdriver
• 1/4” nut driver
• Gloves
• Safety glasses
• Torx T-20 screwdriver
• Tin snips
Installation Requirements for the
Commonwealth of Massachusetts
THIS PRODUCT MUST BE INSTALLED BY
A LICENSED MASTER OR JOURNEYMAN
PLUMBER OR GASFITTER WHEN
INSTALLED IN THE COMMONWEALTH OF
MASSACHUSETTS.
1. If there is not one already present,
on each floor level where there are
bedroom(s), a carbon monoxide detector
and alarm shall be placed in the living
area outside the bedroom(s). The carbon
monoxide detector shall comply with
NFPA 720 (2005 Edition).
2. A carbon monoxide detector shall:
a) Be located in the room that houses the
appliance or equipment;
b) Be either hard-wired or battery
powered or both; and
c) Shall comply with NFPA 720 (2005
Edition).
3. A Product-approved vent terminal must
be used, and if applicable, a Product-
approved air intake must be used.
Installation shall be in strict compliance
with the manufacturer’s instructions. A
copy of the installation instructions must
remain with the appliance or equipment
at the completion of the installation.
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139636_02 GF 500 DV IPI January 2015
Jøtul GF 500 DV IPI
Portland
Manufactured and Distributed by:
Jøtul North America
55 Hutcherson Dr.
Gorham, Maine 04038
Certified Test Standards
This appliance complies with National Safety
standards and is tested and listed by Intertek Testing
Services of Middleton, Wisconsin to ANSI Z21.88-2014,
CSA 2.33-2014, CAN/CGA 2.17-M91, and CSA P.4-01.2
Table of Contents
Service Tools .............................................2
Specifications ............................................4
Initial Assembly ........................................ 5
Rear Exit Vent Conversion ............................... 6
General Information................................7
Safety Information .................................. 7
Installation Requirements .....................8
Location .............................................................. 8
Floor Protection ................................................. 8
Clearances .......................................................... 8
Alcove .................................................................. 8
Mantel & Trim .................................................... 9
Venting Requirements.....................................10
Vent Restriction.................................................10
Termination Matrix ...........................................11
Vertical Termination......................................... 12
Horizontal Termination...................................14
Vent Terminal Clearances ..............................16
Fuel Conversion........................................17
Gas Connection...................................... 20
Gas Pressure ............................................ 21
High Altitude Adjustment ................... 21
Optional Brick Panel Installation .......22
Optional Wall Thermostat....................22
Premium Upgrade Kits
Flame Control ...................................................23
Accent Lamp .....................................................23
Blower .............................................................. 24
Log Set Installation ................................25
System Check ........................................ 26
Flame Picture Adjustment ...................27
Operation Guidelines ............................28
Manual Operation............................................ 29
Remote Control .......................................... 30-34
Maintenance ...........................................35
Glass Replacement............................................35
Battery Replacement - Transmitter.............. 35
Battery Replacement - IFC ........................... 36
Appendix
Wiring Diagram .................................................37
Illustrated Parts Lists .................................38-40
Accessory Listing ............................................. 40
Mobile Home Requirements ..........................41
Warranty Statement..............................42
Lighting Instructions .............................43
Direct Vent Gas Heater
WARNING:
READ AND UNDERSTAND ALL OPERATING
INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE
THIS APPLIANCE. DO NOT ALLOW ANYONE TO
OPERATE THIS APPLIANCE WHO HAS NOT READ
AND UNDERSTOOD THESE INSTRUCTIONS. KEEP
THE REMOTE CONTROL TRANSMITTER WHERE
CHILDREN CANNOT REACH IT.
WARNING:
SEVERE INJURY. THIS APPLIANCE CAN BE SET TO
OPERATE THERMOSTATICALLY. BE AWARE THAT
THE FIREPLACE MAY BE VERY HOT EVEN WHEN
THE BURNER IS NOT APPARENTLY OPERATING.
KEEP CHILDREN AWAY FROM THE APPLIANCE.
WARNING:
FIRE HAZARD. CAN CAUSE SEVERE INJURY
OR DEATH. THE APPLIANCE CAN TURN ON
SUDDENLY. KEEP AWAY FROM THE APPLIANCE
BURNER WHEN OPERATING THE REMOTE
SYSTEM.
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139636_02 GF 500 DV IPI January 2015
GF 500 DV IPI
Specifications
Input Rates
Natural Gas
40,000 BTU/hr. maximum input
12,800 BTU/hr. minimum input
Propane
39,500 BTU/hr. maximum input
14,000 BTU/hr. minimum input
Inlet Pressure: MIN MAX
Natural Gas: 5.0 WC (1.25 kPa) 7.0 WC (1.74 kPa)
Propane: 12.0 WC (3.0 kPa) 14.0 WC (3.48 kPa)
Manifold Pressure: MIN MAX
Natural Gas: 1.1 WC (.27 kPa) 3.80 WC (.95 kPa)
Propane: 2.9 WC (.72 kPa) 11.0 WC (2.74 kPa)
• SIT Proflame 2 Intermitent Pilot Ignition - 120V / 60 Hz
• Steady State Efficiency: 74.26% NG / 73.92% LP
• AFUE Efficiency: 67.3% NG / 67.1 % LP
• CSA P4. 1-02 Fireplace Efficiency:
NG - 76.2% LP - 77.1%
• Factory Air Shutter Settings: NG - 1/16” LP - 1/8”
• Continuous Pilot Ignition Mode (CPI) is available
• Power Requirement: 120 VAC
Back-up Battery Pack: 4, AA - 1.5V
• Ambient Temperature Range: 32 -122°F (0 - 50°C)
Height Dimensions with Optional Short Legs:
- subtract 2 1/4 in. (57 mm)
Figure 1. Dimensioned views, GF 500 DV IPI
FAMILIARIZE YOURSELF WITH THE VENTING,
CLEARANCE AND OTHER INSTALLATION
REQUIREMENTS IN THIS MANUAL BEFORE BEGINNING
THE INSTALLATION.
Safety Screen Barrier
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139636_02 GF 500 DV IPI January 2015
Hardware Bag Contents
• Fuel Conversion Kit - LP ...................................157693
• Rock Wool, 1 oz. ..................................................157259
• Top Plate Insert (for Rear Exit applications)
• 1.5v AA Batteries, 4
Initial Assembly
Figure 2. Remove the Top Convection Shroud and disengage the glass frame latches.
CAUTION: Enamelled parts may be damaged if
handled without care. The stove is heavy. Have
assistance available to move the stove.
Place removed parts on a towel or other protective
material.
1. SAFETY BARRIER SCREEN: This appliance is equipped
with a Certified Barrier Screen that must be installed
before operating the unit. It is secured to the shipping
pallet. Remove two screws and break the attachment
bracket off of the frame at the perforation.The barrier
assembly attaches to the stove front by engaging its
brackets over the stove door hinge bosses. The barrier
may be installed with the stove doors either open or
closed.
2. Remove the Top Plate of the stove by simply lifting it
straight off of the stove body.
3. To open the firebox:
a) Remove four hex head bolts using a 10 mm wrench
and disengage the Top Convection Shroud from the top
of the firebox. See fig. 2.
M6 x 14
Hex Bolts
Glass frame
Spring Latch
Top Convection Shroud
b) Remove the Glass Frame by disengaging the two
spring latches located on top of the firebox as in fig. 2.
Pull each handle forward to clear the latch from the
notch in the frame and lift the frame straight up out of
the stove.
4. Carefully remove the Top Plate Insert and Log Set
package from the firebox.
5. Install the backup batteries before connecting the
stove to power. The batteries must be installed for the
Auxiliary Burner to function. The battery box is located
in the control compartment, behind the switch plates.
Access the battery box from the rear of the stove.
Disengage the box from the hook and loop tape and
press the cover panel to open the tray.
5. TO IMPROVE ACCESS, INSTALL ACCESSORIES SUCH AS
THE ACCENT LAMP AND BLOWER, BEFORE REMOVING
THE STOVE FROM THE PALLET. Follow the instructions
in this manual or those included with the accessory
items.
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