JABSCO 60020-0000 User manual

Model 60020-Series
REMOTE CONTROL
SEARCHLIGHT
FEATURES
●Constructed of noncorrosive materials
●Sealed beam halogen lamp
●Remote control and 15' cable included
●Long life gear drive
●Low amp draw
●Patented clutch mechanism prevents motor damage
when running against limit stops
APPLICATION
Ideal for boaters...locate buoys, moorings, channel
markers, etc. Ideal for RV'ers...pinpoint road signs,
campsites, or use as backup light.
SPECIFICATIONS
●320° horizontal movement
●75° vertical sweep
●50 watt 3-1/2" x 6" bulb
●White thermoplastic housing and base
INSTALLATION INSTRUCTIONS
LIGHT MOUNTING
Select a location for the light which will allow for clear
beam projection forward and as far aft as possible.
Searchlight base should be mounted on level, flat
surface. Using the light base mounting template
enclosed, drill three (3) mounting holes and a center
hole at the center of base for wiring cable. Feed cable
through hole and fasten light in place with three (3) #10 x 1"
screws provided, or applicable screws for your particular
application. Mount light so that the Jabsco name on the
base is facing to the rear.
NOTE: SECURE CABLE WITH NYLON CLIPS OR
EQUIVALENT. PROTECT INSTALLATION AT POINTS
OF STRESS, AND LEAVE ADEQUATE SLACK WHERE
CABLE MUST BE FLEXIBLE.
Remote Control Unit
Model Weights Standard
Number Voltage Amps Candlepower lb (kg) Carton
60020-0000 12 Vdc 3.6 100,000 6 (2.7) 4
60020-0024 24 Vdc 2 100,000 6 (2.7) 4
CONTROL INSTALLATION (60030-0000)
Select a location near the helm which will allow for
convenient operation of control.
1. Cut two holes (see Panel Cutout Template enclosed)
for mounting control.
2. Route power leads (supplied by customer) from volt-
age source to control. Note: Wiring must be 16
gauge (minimum).
3. Connect positive (+) power lead to red (+) wire and
negative (-) power lead to black wire using butt
connectors.
4. Connect wires (matching colors) from control panel
to end of light cable using butt connectors provided.
5. Use bedding compound or sealant to waterproof
control mounting.
6. Secure control with self-tapping screws provided.
Model 60020-Series 135 SL

to match wire colors. Note: Install switch with yellow
wire on top for correct directional aiming.
2. To remove On/Off fuse switch disconnect wires to
defective switch and pull forward will gentle rocking
motion from back side of panel easing switch out.
Install new switch and secure using clip retainer on
back side of control panel. Reconnect wiring
terminals to switch.
BULB REPLACEMENT
Remove four (4) screws and retaining bezel. Pull bulb
assembly forward and disconnect spade connectors from
back of bulb. Reconnect spade terminals to new bulb.
Install bulb and fasten with bezel and four (4) screws.
PARTS LIST
Part
Description Number
Bulb Kit 18753-0178
Directional Switch 43990-0000
On/Off Fuse Switch 18753-0180
Station Selector Switch 64073-0020
Control 60030-0000
12/24 Volt Converter 45969-1000
Upper Housing 60023-1000
Lower Housing 60024-1000
Base 60027-1000
Bulb Retainer 60035-1000
Motor-Vertical (upper) 18753-0458
Motor-Horizontal (lower) 18753-0350
CONTROL UNIT OPERATION
SWITCH FUNCTIONS
(A) Light Switch – On/Off switch positions.
(B) Directional Switch – Lever has eight contact
positions and will operate in horizontal, vertical, and
in four intermediate directions.
CLEANING OF EXTERIOR PLASTIC
SURFACES
Recommendation for cleaning “Exterior Surfaces” is a
solution of warm water and a mild “dish washing”
detergent soap.
CAUTION Do not use cleaners that contain esters,
halogenated solvents, aromatic solvents, ketones and
strong acids or bases.
CIRCUIT PROTECTION
A 10 amp fuse is located in the On/Off toggle on control.
To replace fuse grasp On/Off toggle and push in while
turning to left facing control. Pull out fuse and replace.
The proper fuse has been included in the fuse holder.
Should this fuse blow, replace with the same size fuse
after determining reason for blown fuse.
NOTE: ON SOME MODELS THE FUSE HOLDER MAY
BE LOCATED SEPARATELY.
When installation and wiring is completed, check light
operation. If light is inoperative, or does not operate
correctly, refer to troubleshooting instruction.
SERVICE
CONTROL REPLACEMENT
Individual replacement parts are available for the control
panel. To replace switches remove the two (2) screws
from front of panel and pull forward, exposing wiring.
1. To remove directional switch push firmly on the front
toggle and remove switch from back side of panel.
Cut wires to the defective switch, and splice wires
(with butt connectors) to the new switch, being sure

DUAL STATION INSTALLATION KIT
43670-0005

THE PRODUCTS DESCRIBED HEREIN ARE
SUBJECT TO THE JABSCO ONE YEAR LIMITED
WARRANTY, WHICH IS AVAILABLE FOR YOUR
INSPECTION UPON REQUEST.
© Copyright 2009, ITT Corporation All Rights Reserved Form: 43000-0507 Rev. 03/2009
DIMENSIONAL DRAWING
Inches (Millimetres)
TROUBLESHOOTING
All lights are thoroughly inspected before shipping and are warranted to operate within specifications. If light does not
operate correctly, check fuse and wire harness connections before proceeding.
Problem Solution
Control works in reverse in all diections. Control installed upside down.
Bulb operates – no light movement. Check wiring code for proper wire color connections.
Light moves – bulb does not operate. 1. Check bulb.
2. Check wiring code for proper wire color connections.
Dim light 1. Check voltage at power source.
2. Increase wire size from source to control.
3. Check for proper ground circuit.
U.S.A.
ITT Corporation
1 Kondelin Road
Gloucester, MA 01930
Phone: [phone]
Fax: [phone]
UNITED KINGDOM
ITT Corporation
Bingley Road, Hoddesdon
Hertfordshire EN11 OBU
Tel: [phone]
Fax: [phone]
JAPAN
NHK Jabsco Company Ltd.
3-21-10, Shin-Yokohama
Kohoku-Ku, Yokohama, 222
Tel: [phone]
Fax: [phone]
GERMANY
ITT Corporation
Oststrasse 28
22840 Norderstedt
Tel: [phone]
Fax: [phone]
ITALY
ITT Corporation
Via Tommaseo, 6
20059 Vimercate, Milano
Tel: [phone]
Fax: [phone]
www.jabsco.com

PANEL CUTOUT
(Control Panel)