JABSCO 30520-1 Series User manual

Models 30520-1XXX
SELF-PRIMING PUMPS
FEATURES
Pump Type: Pedestal Pump
Body: Epoxy Plastic
Impeller: Neoprene, Nitrile, Viton* or EPDM
Shaft Seal: Mechanical, Carbon-on-Ceramic, or
Tungsten Carbide; Nitrile or Viton
Ports: 1" NPT External
Shaft: Epoxy Plastic Covered Stainless
Steel
Weight: 7.0 lb (3.2 kg) Approx.
VARIATIONS AVAILABLE
MODEL NO. DESCRIPTION
30520-1001 Standard Pressure, Neoprene
Impeller, Carbon Seal
30520-1003 Standard Pressure, Nitrile Impeller,
Carbon Seal
30520-1004 Standard Pressure, Viton Impeller,
Carbon Seal
30520-1011 High Pressure, Neoprene Impeller,
Carbon Seal
30520-1013 High Pressure, Nitrile Impeller,
Carbon Seal
30520-1014 High Pressure, Viton Impeller,
Carbon Seal
30520-1101 Standard Pressure, Neoprene
Impeller, Tungsten Carbide Seal
30520-1103 Standard Pressure, Nitrile Impeller,
Tungsten Carbide Seal
30520-1104 Standard Pressure, Viton Impeller,
Tungsten Carbide Seal
30520-1111 High Pressure, Neoprene Impeller,
Tungsten Carbide Seal
30520-1113 High Pressure, Nitrile Impeller,
Tungsten Carbide Seal
30520-1114 High Pressure, Viton Impeller,
Tungsten Carbide Seal
APPLICATIONS
INDUSTRIAL: Circulating and transferring corrosive liquids.
Returning spilled liquids to process, transferring foaming
solutions with entrained air, such as soaps and detergents.
Sampling and pilot plant installations. Handles pure solutions,
acids, alkalies, photo chemicals, dyes, detergents, waxes,
gels, solutions with suspended solids and emulsions.
METAL PLATING: Filtration of plating solutions. Filling and
emptying vats. Adding chemicals for pH balance.
PHARMACEUTICAL: Processing lab solutions, medicines,
lotions and preparations. Filtering pharmaceutical solutions.
AGRICULTURAL: Transferring liquid fertilizers, herbicides
and pesticides.
OPERATING INSTRUCTIONS
1. INSTALLATION – Pump may be mounted in any
position. The rotation of the pump shaft determines
the location of the pump’s intake and discharge
ports. (Refer to dimensional drawing.) Pump is
normally assembled at factory for clockwise rotation
(looking at end cover). If counter clockwise rotation
is desired, follow steps 1 and 2 of disassembly and
step 9 of assembly instructions to change direction
of impeller blade deflection under cam.
2. DRIVE – Belt or direct with flexible coupling.
Belt Drive: Over tight belt load will reduce pump
bearing life.
Direct Drive: Clearance should be left between drive
shaft and pump shaft when installing coupling.
Always mount and align pump and drive shaft before
tightening the coupling set screw. If pulley or
coupling must be pressed on shaft, remove end
cover and impeller to support shaft from impeller end
during press operation. Do not hammer pulley or
coupling on shaft; this may damage bearing or seal.
* Viton is a trademark of E.I. Du Pont de Nemours and Company.
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SERVICE INSTRUCTIONS
DISASSEMBLY
1. Remove the four end cover screws. Remove end
cover and O-ring.
2. Remove the four screws holding the body to the bearing
housing flange. Slide body, complete with impeller and
wearplate, from pedestal and shaft assembly.
3. Remove mechanical seal by inserting two screw-
drivers behind seal collar, and gently lever collar and
seal assembly forward on shaft. Use extreme care not
to mar shaft surface. Remove seal seat and rubber cup.
4. From the drive end of the bearing housing, pry out
bearing seal by inserting a screwdriver blade between
OD of the seal and housing. Remove retaining ring.
Very carefully withdraw shaft and bearing assembly.
5. Remove inner bearing seal and retaining ring.
6. To remove bearings from shaft an arbor press is
required. If an arbor press is not available then a
bearing extractor may be used. Supporting inner race
of bearing, apply a steady pressure on shaft until
bearing slides free. Repeat this procedure to remove
second bearing.
ASSEMBLY
1. To replace bearing on shaft. Support ball bearing on its
inner race and locate shaft onto bearing. Apply a
steady pressure to the shaft until bearing locates
against shoulder on shaft. Repeat for second bearing.
2. Fit retaining ring and bearing seal into impeller end
of bearing housing. Spring on bearing seal to face
outwards.
3. Apply bearing grease around and between bearings,
filling cavity between bearings two thirds full. Smear
grease on shaft where bearing seal locates. Push
shaft and bearing assembly into bearing housing.
4. Replace retaining ring and outer bearing seal with
spring facing outwards.
5. Replace mechanical seal by sliding spacer onto shaft
up to locating shoulder, then smear shaft with light
lubricating oil. Push on seal gently until it engages with
spacer. Fit rubber cup and seal seat into wearplate.
6. Insert impeller in pump body, fit O-ring in each end of
the pump body.
7. Slide body assembly over shaft. Fit body to pedestal
with screws. Torque screws to 30 in. – lbs.
NOTE: Do not over tighten screws. Cracking of pump body
may occur.
8. Fit end cover and end cover screws. Torque screws
to 30 in. – lbs.
9. Changing Pump Rotation (looking at end cover):
Clockwise Rotation: Insert impeller into pump body
with blades bending counterclockwise.
Counterclockwise Rotation: Insert impeller into
pump body with blades bending clockwise.
OPERATING INSTRUCTIONS (Cont.)
Capacitor start motor is required to overcome
starting torque of impeller.
3. SPEEDS – 100 RPM to the maximum shown in the
performance curves. For longer pump life, operate
at lowest possible speeds. Lower speeds are
required for viscous liquids. Consult the factory for
proper speed and horsepower requirements.
4. SELF-PRIMING – Primes at low or high speeds. For
vertical dry suction lift of 10 feet (neoprene/nitrile/Viton)
– 7 feet (EPDM), a minimum of 860 RPM is required.
Pump will produce suction lift up to 22 feet when wet.
BE SURE SUCTION LINES ARE AIRTIGHT OR
PUMP WILL NOT SELF-PRIME.
5. DISCHARGE – When transferring liquids further
than 25 feet, use one size larger discharge line
than discharge port size.
6. RUNNING DRY – Unit depends on liquid pumped for
lubrication. DO NOT RUN DRY for more than 30
seconds. Lack of liquid will damage the impeller.
7. CHEMICAL COMPATIBILITY – Consult the
Chemical Resistance Guide in the JABSCO
Industrial Pump Catalog (available upon request
from factory) or factory for proper body materials
and impeller compounds. If corrosive fluids are
handled, pump life will be prolonged if pump is
flushed with a neutralizing solution after each use or
after each work day. A Tungsten Carbide Seal
variation is available for pumping liquids that contain
abrasives or are highly corrosive.
8. PRESSURES – Consult Performance Curves for
maximum recommended pressures for pumps in
continuous operation. If pressures exceed those
shown, consult the factory.
9. TEMPERATURES – The operating temperature
limits of the pump depend on the impeller
compound. The following ranges apply: Neoprene -
45° to 180° F (7° to 82° C), Nitrile - 50° to 180° F
(10° to 82° C), Viton - 60° to 180°F (15° to 82°C),
EPDM - 45° to 185°F (7° to 85°C).
10. IMPELLER TORQUE – The torque required to initiate
rotation of a new impeller in a dry pump body is:
Standard Pressure Impeller (14281-Series):
Forward = 4.8 pounds force-feet
Reverse = 11.2 pounds force-feet
High Pressure Impeller (8890-Series):
Forward = 7.9 pounds force-feet
Reverse = 16.3 pounds force-feet
These values may vary slightly due to impeller
compounding, blade set, and body material of
construction. Consult factory for more information.
11. SPAREPARTS– To avoid costly shutdowns, keep a
spare JABSCO impeller, seal and O-ring set on hand.
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