JABSCO Puppy 12560-0001 User manual

Models12560-000!
r2570.OOOt
Puppy Sefies
SELF.PRIMINGPUMPS
FEATURES
Body: Plastic
lmpeller: JabscoNeoprenecompound
Seal: Liptype
Slipon
babsforS/8"
LD.hoso
Perman€nt
magnettype,
f
ully
enclosed,
stainlesssteel
shaft.Fus€and
fuseholder
included,
Dimensions:
3"(76 mm)
high,6-3/8"
(162
mm)long,
4"(102
mm)wide
Weight: 4%
lbs
(2
kg)approx.
[Iotormeeis
USCG
Electrical
Slandards
(Title33,
Chapter
I, Parl183;
Subpart
l)forIGNITIONPFOTECTION
on
gasolinepowered
vessels.
WARNINGT
DONOTPUMPSOLVENTS,
THINNERS
OFGASOLINE
ASEXPLOSIONMAY
BESULT
CAUSINGPERSONAL
INJURYORDEATH.
OPERATION
Flexibl€impeller
pumps
mustNOf
berundryasthe
pumped
liquid
islhe
lubricantfo.theimpellorObs€rveiho
outlot
andshuloft
pump
assoonasliquidstopsllowing.
An
automaliclevelswitchisconvenienlto
controllhe
oumo.
NOrICE- lt
pump
isidleforexlended
periods,
theimpeller
maysticklolhe
pump
body,
pr€v€nling
motorrotationand
causingblownfuses.
Tocorrect,removeendcovetand
impellerCleanbodyand
impeller,
then
lubdcatewithwat€r
orsmallamountsof
grease
beforeassembly.
Temperatureof
pumped
liquidmaybeintherangeof45o
-
1600F
(100-700c).
Pressurelornormaloperationshould
nol
exceed
20feetof
head
(6,1m).
CAUTION:
l'rotorrunshot;about180"F
(82qC)
isanonnal
lempeatuG. Prolongedcontactduringope6tion fiay
causeaDuft.
Motor:
=
CAUTION:Donotoperatewithacrewsrcmoved
licm
motorcaae.Explosion
resultlngIn
peJEonal
inlury
deathor
ptoperty
damage
may
occur.
Caseopenings
mustbe
gealod
lo
a\oidexploslonandmalnlain
lgnltlon
protecled
ratlng.
APPLICATION
Useforbilge
pumping,
livewellcirculation,washdownand
generalpumping
requirements.lfbilgewatercontains
significantamountofoil,thestandardimpellershouldbe
reolacedwithimoeller#6303-0003whichisanoiFresbtanl
nitrilematorial.Withawetimpellei
pump
willproducea
suction
lifl
olaboul4
feet
(1,2m)
and
alittof20feet
(6m)
when
primed.
lllhe
pump
isdryitwillprimeaboull.5feet
10.47m).BESURESUCIIONLINESAREAIR
TIGHI
INSTALLATION
The
pump
mustbe
mountedinadrylocation
- themolor
isnotwaterproofand
mustnotbesubmerged.SELECTION
. OF
ACOOL,VENTILATEDlocationwillgenerallyextend
- pump
motorlile.Theunitcanbe
mounteainanyijesired
position.
ltisbestto
mount
sothat
waterdrippinglrom
loose
portconnection
willnolwetthemotor.The
pump
headmaybe
mountedallS0degreeincrenentsonthe
motortoallowchange
inllowdirection.
VARIATIONSAVAILABLE
MODELS VOLTAGE DRAW
12560-0001
1257G0001 '12
Voltdc
24
Voltdc 710
TOTALHEAD CAPACITY
p,s,t, leet mettes GPM l/min
4.3
4.7
OpenFlow
5
10
20
1,5
3,0
5.0
4.6
1.7
18,9
17,4
14,O
6,4
TableshowsapproximateHead-Flowrornewpump.

PI.,]UMBINGCONNECTIONS
Pumpshavesliponfitungsfor5/8"
LDhose.
Use
hosethat
doesnotkinkwhen
bentandwithsufflcientwallthickness
lo
preventcollapse
whenusedonsuctionsideof
pump.
Hosesshouldbe
rouledsothatsomewalerwillberetained
in
pump
bodytowetthe
impellelWetlinglhe
impelleraids
in
prirning
andextends
impellerlife.
Use
astraineronlhe
intakehosetostoplrashandsolids
lrom
goinglhrough
the
pump.
Allhosesmusl
haveairtightconnectionstoenable
laster
priming.
ELECTRrcALCONNECTIONS
WARNING:
lFPUMPlSOPERATEDlNANAREACON-
TAININGFLAMMABLE
VAPONS,WIRELEADSMUST
BEJOINED
BYINSULATEDMECHANICALLOCKING
CONNECTOFS.
LOOSEOFINADEOUATE
WIRECONNECTIONSCAN
SPARKRESULTING
INANEXPLOSION.PROPEHTY
DAMAGE,INJURYORDEATHMAYOCCUF.
Connect
blackwiretonegative
(-)teminalol
batlery
Tho
orangewirewilhthofuso
holdershouldruntoanoverload
orolected
switchorcircuitbreakelwilhawirelromswilch
orbreakerto
posiiivo
(+)t€minalol
battery
ElectricalciF
c!itmuslbg
independentofallolheraccessories.Failure
lo
connectblackwi16lonegativeandorang€wire
to
posilive
willresultinbackwardsmotorrotationand
possible
molor
and
pump
damage.Coffect
motorrolationlsclockwise
lookingal
pump
endotmotorUse
propgrwirosize
asdeter-
minedbywi|g
table
olsewhore
onihissheet.The
prcper
tusehasbeenlncludedinthefuse-holdorShould
thisfuse
biow,roplacewith
thesamesizefuseaflerdetermining
reasonforblownfuse,
Whenunitshavebeenidleorstoredforlong
periods
oi
lirne,theimpellermayslicktothe
pump
bodycauslngfuse
toblowRemoveendcoverandmanuallyfreeimpeller
Replace
end
cover
and
tuse.
NOTICE:Nowarraniy
consideralion
wlllbe
given
lo
pumps
lhatarelelurnedwithoutthe
properly
sizedfuseandfuse
holdersuppliedwith
the
pump.
MINIMUM
WIRE
SIZES
WIRELENGTH
BATTERYTO]\IOTOR 12VOLT
dc 24VOLTdc
1-10tt.
(3m #16
11-20tt.
(6m #10 #16
21-30ft.
(9m #8 Yt2
WIRING
DIAGRAM
Dislriburlon
SWITCH,
FIJSE&
FUSEHOLOER
ON
OFANGEWIFE
O€nge
+
Disoha€e.

<EYDESCRIPIION PARTNUIVBEB OTY
'1Gasket 12558-0000 1
lmoelleIt 6303.0001 1
Seal 1040,0000 1
Screw{EndCoved 91014,0020 2
5EndCovor 12555"0000 1
8Wearplate 12557"0000 1
IBodv 125540000 'l
10Slinqer 6342.0000 I
11Molor
12Vohdc
24Volt
dc 98012-0020 98012-0030
1
Screw
(l\,4tr1
toBodv) 9101+0010 2
ReplacemenlPump
Head
onlv 12590-0001
ServiceKii 90126-0001
MAINTENANCE
Checkwirgsandconnectionstobesurecoftosionisnot
addingadditionalrosistancoto
the
molorcircuit
andcausing
a
lowvoltage
conditionatlhemoforLowvoliage
can
inhiblt
motortromslairingandcancauselusoto
blowFullvoltage
should
b6availableto
provent
motordamage.
lf
pump
istobenfreezingtem
peratures,
dralnbyloosening
Servicekits,oratleaslspareimp€llers,
shouldbecared
aboard
tobeassuredot
pumping
capability.
' Pans
conlalnedlnserviceKil- ASSEMBLY
16303-0003O11
resislantNitrile
lmpelleravailable
separately. 1lubrlcaiesealandpressintoseaicavity,withopenside
olsealfacingimpeller.
Centersealretainer
(concave
side
DISASSEMBLY up)inseai.cavity
and
press
flrmlyagainst
sealusing
176
1
.Removetopandbottomendcover
screwsand
remove 2.Insiallslinger
onshaft
7b
frommotorhub.
Lubdcate
Dumo
headirommotor rnotor
shatt,
2.
Removeremainingendcoverscrews. 3,Locale
bodyonmoiot:
3.Remove
endcove(wearplaleand
gasket. 4.Align
tlallnimpellorwilh
motorshaftilatandinstall
4.Withdrawimpeller impellerinlo
impellerbore.
- 5.Pry
sealetainer
lrcm
sealcavilyand
press
sealoulol 5.
Replace
gasket,
wearplate,
andcovefandendcover
'\-" cavitvfromimDellerooresrde-
NOTE:Donottamperwilh
ordisassemblemolor 6. Secure
pump
headtomotorwithlong
machinescrews.
EXPLODEDVIEW
TT
@o-@

ONEYEAR
LIMITED
WARRANTY
A. WARRANTY: llTwaranBlhalatthelimeorshPmenl,
rhe
p.oduds
manulactufedby ITTandsoldhe€undershal
be i. conlom ty wilh applrcable
w.iilen spe.rlicaionsand de_
$ripions relered Io or s€l lonh heren. lr€e trom delecls rn
male.a and
qorkmanshpm€.chanlableandsuliable
lora
pancurarpurfDse
prov
dedslch is
impl€d
byslale
lawund6r
th€crcLrmsla.ces
ollhs sale
B. WAFFANTY ADJUSTMENTI
I ITTagre€s
lo repaiforlunisha repLacemenl
lor,
bolnol
ro €'nove or ioslall, any prodlct or componont lhe.eoi
whlch.
wthh one (r) ye& lbm daleor plrchase,
sharl
Lrpon
Iesl and etam nalon by ITT prove delecNe wlhh
he abovewarunty Feceid veriying
p!rchase
dalels
reguGd lo oblain
adjustmenl
2 BuyershaI notiiylTT ol any delecl wilhin thE wa@niy no
arerlnan ninely (90)days afier the delecl is drs.oveted
3 Noproduclw Ibeaccepled
lof relumorreplacemenl
qlh'
ourhepiorwiten aulhorizal
onollTT upon
suchallhon-
2alion,and n ac.ordance
w(h nstrlclionsitom TT.lhe
produclw I be relum€d to lTT, shppinqcha€6 prepaid
b! BuyerProd!.ls rellmedlo TTwil beaddressed
as
ITT
JABSCO
1485DaleWaY
ccta Mess, Calilomia 9262F399€
or lo such ahernate
locationsas maybe dsigndd
onihe producl,
ils conbiner,ot thi3 shet
Reparo.
replacemenlmadelnder
thswaranly
wiIbeshrpped
P.epard
toBuyet
C,EXCLUSIONS
FROM
WARRANTY:
' fte lorego.9 *d d1a E r- ao .oPvcs s"llolf iprpil
and appEs only lor the perod desgnated above
2 ITI SHALL
NOTBELIABLE
FORANY
LOSS.OAMAGE,
SPECIALOF CONSEOUENIIAL
DAMAGE
OFANY
KINO.WHETIiEB
BASEOUPOI{
WABFANTY,COI{.
TBACT,NEGUGENCE,
ORSTNPI
LIAEILII'YAFISING
INCONNECTION
WITHTHESALE,USE,
OFBEPAIF
OFT}IEPFOOUCI,
3 THE MAXIMUIIIUABILITY
OF |'T IN CONI'IECIION
WITHTHIS
IA'AFFANW
SHALL
NOTINANYCASE
ETCEEOTHECONTFACT
PF|CETOFTHE
PROOUCI
CLAIIiIEOTOBE
DEFECTIVEOR
UNSUITABLE.
4 Ths
wa(anty
do€s
notexlendloany
ptoducl
manura.lured
by rT
whichhasbee.subtected
lom's!se,negl€d
acct
de
nl, mp.ope.inslalaton,orosenvo atonolinslru.lions
5 Thswarantv
d@snolensnd
loorapp
yloany
!n Iwncn
hasb@nreoaredoraltered
alany
place
other
ihanITTs
lactory,of bv
persons
nolexpresslyapproved
bylTT, nor
loanyun the seial
nlmber.model
numbef.ordeniinca_
ton
olwhlchhasbeen
r€move!,delacedor
changed
6 Comoonents
manuladured
byanyslppieroiher
lhanITT
sha
Ibetuon
yihalwanantymadebylh€manuaclo@fol
7 Thiswarcnlyapplres
iopoducls delinod
as
"@nsumer
Droduclsbv
fie Conslmer
P@dlctWatranlies
Ac1
as
lromlimelo
tne amended
STANOARD
WARRANTY:
lrlhe
prodocts
manllaclured
andsold
hereunderareoolConsumer
Prodocls,the
waranty
enended
loBlvershalbe
6 sellorthinsubparagdphs
(a),
(b) ed (c) EXCEPI IHATALLEXPFESSOn |i{!PLIEO
WAFFANTIESOF EFCHANTABILITYOF SUITABILITY
FORANYPAFNCULAR
PURPOSEAFE
EXCLUOED,
Ill.nesco r--'
AUniloi lTTCorporalon
1485
DaleWay,
P-O.Box2158
costa Mesa,
cA 92628-2154
Telephone:
(714)
545-8251
Form43!oo{317 Rev.9/88
DIMENSIONAL
OBA\iT'INGS
inches
(millimeteE)
5l3 l16l
roslrP-oNHos€BAFas
I
2t50,
al
O Copyrighi
1984,|TTColpo6iion PrintedinU.S.A. ALIFlightsFleserued