
1 CONTENTS
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© 2018, Ransomes Jacobsen Limited. All Rights Reserved
INTRODUCTION
IMPORTANT 3
PRODUCT IDENTIFICATION 4
GUIDELINES FOR THE DISPOSAL OFSCRAP PRODUCTS 6
DURING SERVICE LIFE 6
END OFSERVICE LIFE 6
PARTS MANUAL 7
KEY NUMBERS 7
SAFETY
HOW TOOPERATE SAFELY........................................... 9
SAFE OPERATION 9
PREPARATION 9
OPERATION 10
ROPS 11
SAFE HANDLING OFFUELS 11
MAINTENANCE AND STORAGE 11
WHEN YOU PUT THE MOWER ONA TRAILER 12
IMPORTANT SAFETY NOTES 13
DECALS
SAFETY DECALS 16
INSTRUCTION DECALS 18
CONTROLS
OPERATOR WORKSTATION 20
CONTROL PANEL 21
STARTER KEY SWITCH 22
THROTTLE CONTROL 22
PARKING BRAKES 22
TRANSPORT LOCK SWITCH 22
CUTTER SWITCH 23
4 WHEEL DRIVE INREVERSE DIRECTION SWITCH 23
CRUISE CONTROL SWITCH 23
DPF SWITCH 24
AUXILARY HYDRAULIC SERVICES KIT SWITCH (OPTIONAL) 24
LIGHT SWITCH (OPTIONAL) 24
HAZARD WARNING SWITCH (OPTIONAL) 24
ROTATING BEACON (OPTIONAL) 25
LIFT/LOWER SWITCH’S25
INDICATOR LAMPS 25
WEIGHT TRANSFER BUTTON 25
VISUAL DISPLAY 26
STARTUP SCREEN 26
WARNING / SERVICE SCREEN 26
FIRST SCREEN 27
ENGINE START 27
THE ENGINE WILL NOT START 27
BRIGHTNESS SELECT 28
BRIGHTNESS ADJUST 28
TIME DISPLAY OPTION 28
MAIN MENU SELECT 28
CLOCK SELECT 29
DATE SELECT 29
TIME SELECT 29
DATE FORMAT 29
SERVICE MENU 30
FAULT LOG 30
FAULT LOG 30
FAULT LOG DETAIL 31
SERVICE MENU - TIME UNTIL SERVICE 31
TIME UNTIL SERVICE 31
DIAGNOSTICS 32
I/ODIAGNOSTICS 32
CONNECTOR J1 32
CONNECTOR J2 32
CONNECTOR J3 33
CONNECTOR J4 33
CONNECTOR J5 33
CONNECTOR J6 33
ECU (ENGINE CONTROL UNIT) MONITOR (J1939) 34
SERVICE MANAGER PIN INPUT 34
ECU MONITOR INFORMATION (J1939) 34
INFORMATION SCREEN ONE 34
INFORMATION SCREEN TWO 35
MODE MENU 36
AUTOMATIC / MANUAL / CREEP MODE SELECTION 36
MEASURE UNITS MENU 36
MEASURE UNITS 37
PIN MENU 38
INPUT PIN 38
CRUISE CONTROL 38
CRUISE SELECT 38
CROSS CUT 39
CROSS CUT ACTIVE / INACTIVE 39
VEHICLE SPEED 39
MAXIMUM SPEED SETTINGS MENU 39
PIN CHANGE 40
NEW PIN 40
INCLINOMETER 40
DRIVE MODES40
BRIGHTNESS ADJUST 40
LANGUAGE MENU 41
LANGUAGE OPTION 41
WARNING SLOPE ANGLE SLOPE ANGLE ALERT42
WARNING SLOPE ANGLE INHIBIT LIFT42
WARNING SLOPE ANGLE INHIBIT CUT42
WARNING OIL-PRESSURE FAULT 43
WARNING CLEAR RADIATOR SCREENS 43
WARNING ENGINE FAULT 43
WARNING FOOT PEDAL FAULT 44
WARNING BATTERY FAULT 44
WARNING CHARGE FILTER BLOCKED 44
WARNING HYDRAULIC OIL-LEVEL LOW 44
WARNING SERVICE NEEDED 45
WARNING SOLENOID FAULT 45
WARNING (TST) TILT SENSOR TECHNOLOGY FAULT 45
WARNING MAXIMUM SLOPE ANGLE EXCEEDED 45
TRACTION PEDAL 46
STEERING TILT CONTROL 46
HORN 46
POWER OUTLET 46
SEAT RIGHT-SIDE ARMREST AND POD 47
PARKING BRAKE RELEASE VALVE 48
TOW VALVE 48
LIGHTING KIT (OPTIONAL) 48
CAB CONTROLS 49
OPERATION
DAILY INSPECTION 50
OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM 51
PROCEDURE FOR OPERATION 52
TOFIT THE CUTTER DECKS TOTHE MACHINE 53
OPERATION OFTHE MACHINE 56
HOW TOSTART THE ENGINE 56
HOW TODRIVE 57
HOW TOMOW 57
TOSTOP THE ENGINE 57
TOREMOVE A BLOCKAGE FROM CUTTING UNITS 58
TRANSPORTING ONA TRAILER 59
SLINGING AND JACKING THE MACHINE 59
MOWING ONSLOPES 60
ADJUSTMENTS
GENERAL PRECAUTIONS 63
ENGINE FAN BELT 64
WEIGHT TRANSFER ADJUSTMENT 64
STEERING SHAFT ADJUSTMENT 64
AXLE STOP ADJUSTMENT 65
HEIGHT OFCUT ADJUSTMENT 66
HEIGHT OFCUT ADJUSTMENT (FRONT DECK) 66
HEIGHT OFCUT ADJUSTMENT (WING CUTTER DECKS) 67
GENERAL INSTRUCTIONS FOR GRAMMER SEATS 68
SEAT (GRAMMER MSG85) 69
AIR SUSPENSION SEAT (GRAMMER MSG75 -521) 70
WEIGHT ADJUSTMENT 70
FRONT AND BACK ADJUSTMENT 70
BACKREST EXTENSION 70
LUMBAR SUPPORT (OPTIONAL)71
LEFT HAND ARMRESTS 71
ARMREST ADJUSTMENT 71
BACKREST ADJUSTMENT 71
MAINTENANCE 72
AIR SUSPENSION SEAT (GRAMMER MSG95 -721) 73
WEIGHT ADJUSTMENT 73
HEIGHT ADJUSTMENT 73
ARMRESTS ADJUSTMENT (OPTION) 74
ARMREST (OPTION) 74
BACKREST ADJUSTMENT (OPTION) 74
LUMBER SUPPORT (OPTION) 74
BACKREST ADJUSTMENT (OPTION) 74
FORE / AFT ADJUSTMENT (OPTION) 75
MULTIFUNCTION ARMREST (OPTION) 75
LUBRICATION AND MAINTENANCE
MAINTENANCE 76
MAINTENANCE AND LUBRICATION CHARTS 78
GENERAL PRECAUTIONS82
ENGINE 82
ENGINE LUBRICATION 83
ENGINE COOLANT 84
HYDRAULIC SYSTEM 86
HYDRAULIC FILTER 87
HYDRAULIC TEST PORTS 88
FUEL 89
FUEL SYSTEM 90
AIR CLEANER 91
BATTERY 92
CHARGE THE BATTERY93
ENGINE EXHAUST93
DIESEL PARTICULATE FILTER 94
HYDRAULIC HOSES95
TYRES 96
WHEEL MOUNTING PROCEDURE 96
BLADE CHANGE 97
INSPECTING BLADES 98
SHARPENING BLADES 98
FOLDING ROPS 99
CARE AND CLEANING 100
MOWER STORAGE 101
LUBRICATION OFCUTTING UNIT................................. 102
PROBLEM SOLVING
ENGINE PROBLEM DIAGNOSTICS 104
QUALITY OFCUT PROBLEM SOLVING 106
THE STEP CUT 107
SCALPING 108
STRAGGLERS 109
STREAKS 110
WINDROWING 111
MISMATCHED CUTTER DECKS 112
FUSES AND RELAYS
FUSE AND RELAY/COMPONENT IDENTIFICATION 114
SPECIFICATIONS
ENGINE SPECIFICATION 117
DIMENSIONS & WEIGHTS (ROPS MACHINE) 118
DIMENSIONS & WEIGHTS (CAB MACHINE)120
MACHINE SPECIFICATION 122
VIBRATION 123
NOISE 124
SLOPES 124
CUTTING PERFORMANCE 124
CUTTER DECK SPECIFICATION125
RECOMMENDED LUBRICANTS 126
ACCESSORIES 126
CERTIFICATES OFCONFORMITY 127
GUARANTEE
WARRANTY 132
SERVICE132