jali Cupboard - Multi User manual

Page 1 of 11Assembly Instructions: Multi Section Cupboard
5mm Pozi
Screwdriver
Power Drill +
2mm Drill Bit
& Pozi Drives
Cupboard – Multi
Assembly Instructions
FIXINGS INCLUDED
YOU WILL NEED EXTRA
• Take great care handling and lifting parcels
• Open parcels with care to avoid damage
• Check the label to see the contents of each parcel
• If you have ordered several items, keep it simple: only unpack one item at a time
• Use the the Parts Diagram sheet to identify and distinguish between parts
• Any questions: call us on 01227 833333, or email [e-mail]
• You must x your product safely in place. Depending
on your situation, you may choose to use a drill,
suitable screws and wall plugs
• You may wish to use Wood Glue to x skirting in place
• To ensure a perfect t with your room skirting board,
you may use a saw to scribe the relevant parts during
assembly
White Cam Nickel Cam Cam Bolt
25mm WSH
Screw
Adjustable
Foot
45mm CSK
Screw
30mm CSK
Screw
16mm PAN
Screw
Connecting
Screw
Dowel
Connector
in some cases
20mm PAN
Screw
Magnetic
Catch
Foot Plate
16mm CSK
Screw
Magnetic
Catch Plate
25mm CSK
Screw
Hinge
Plus Door Handles with Bolts as required

Page 2 of 11Assembly Instructions: Multi Section Cupboard
This unit contains two or more sections, or ‘boxes’. The boxes can be built up independently and
connected together, before the Top, Uprights and Skirting are attached. Each Box Top, Box Base,
Box Back and Sides are engraved with the relevant box number. Your design may be di󰀨erent to this
example, but don’t worry; it will become clearer as we work through.
Shown without Doors
The Outer Box Sides are the ones at each end of the whole unit, e.g. Box 1 LH Side & Box 3 RH
Side. The Inner Box RH Sides have a spacer attached where the boxes will be connected together.
Depending on your design, each box may have its own conguration of Shelves and/or Dividers.
Refer to the Parts Diagram to conrm this arrangement.
SEE HOW IT COMES TOGETHER
Top
May be solid, shaped,
or in multiple pieces
Upright
Box LH Side
Shelf
Box Top
Box Back
Box Base
Skirting
Box 1
Box 2
Box 3

Page 3 of 11Assembly Instructions: Multi Section Cupboard
PLACE FIXINGS
2. All the remaining Box Sides use White Cams instead, as they will be hidden. Place the White Cams
in all the available holes, facing outwards. Attach the Adjustable Feet using the Foot Plate and 20mm
PAN Screws for each assembly. However, you should pilot drill these rst to avoid splitting
the wood. The Adjustable Foot should be set to about 25mm.
(Outer) Box Side
(Inner) Box Side
Front Edge
Nickel Cam
White Cam
20mm PAN Screw
Foot Plate
Adjustable Foot
Set to 25mm 25mm
Cam Bolt
1. Identify the two Box Sides that will be at each end of the nished
unit. Note these parts have blind tenon recesses and a rebate
along the rear edge. For each, place the Nickel Cams in
all the available holes, facing outwards. Using a
screwdriver, or power tool on a low setting,
screw the Cam Bolts into the
available 5mm holes.

Page 4 of 11Assembly Instructions: Multi Section Cupboard
Fit a Cam Bolt into each
hole on the top side
Fit a second Cam Bolt into the
same holes on the underside
Divider
3. This example does not include any Dividers. However, if your design does, look for 5mm ‘through’
holes. Each hole requires a Cam Bolt on each side. Screw in all Cam Bolts required on one side of
the Divider, then turn the Divider over, and screw in Cam Bolts, in the same holes, on the opposite
side.
4. On taller units, one or more of the outer Shelves (in the outer boxes) may have a cam hole. Place
Nickel Cams in these.
1. Screw in the Cam Bolt, up to
the shoulder, into the 5mm hole
in one part.
2. Push the Cam, facing
outwards, into the corresponding
hole on the other part.
3. Push the two parts together,
so that the Cam Bolts disappear
into the middle of the Cams.
4. Insert a 5mm Pozi screwdriver
– tilt back at a slight angle – and
rotate CW to lock the Cam.
HOW DO CAM & BOLTS WORK?
Shelf
Normal
Shelf
with Cams

Page 5 of 11Assembly Instructions: Multi Section Cupboard
Box TopBox Base
Front Edge
with Cam Bolts
Front Edge
with Dowel holes
Valance
6. Place White Cams in the Box Base, Box Top and Valance cam holes. Depending on your design,
the Valance strip could be taller than this example. Screw Cam Bolts into the 5mm holes along the
Box Base front edge.
5. For all the Uprights, t Cam Bolts to all 5mm holes. There is also a 6mm hole - leave this for now.
RH Upright Mid Upright/s
LH Upright

Page 6 of 11Assembly Instructions: Multi Section Cupboard
7. Align the Valance White Cams with the Box
Base Cam Bolts, then lock each cam securely in
place. See Page 4 for help with cams.
8. The following instructions will cover the assembly
process for a single box. Simply repeat this process for
each box in your design, referring to the engraved box
numbers on each of the Box Sides, Box Top, Box Base
and Box Back, as well as the Parts Diagram to conrm the
conguration of Shelves and/or Dividers for each box.
With the front edges toward the oor, t the Box Top to the RH Side and secure with 45mm
CSK Screws. Then proceed to add all the Shelves. Wherever (if) the Box Sides feature
central Cam Bolts, place one of the Shelves with cams, with the cam facing
towards the Box Base.
If the box has more than one Divider, start by placing all the necessary shelves between the
Dividers. Wherever (if) the Divider features a central Cam Bolt, place one of the Shelves
with cams. After locating the other normal Shelves, lock these Shelf cams
into place to hold the structure together.
Note about Dividers
Note that the following example has no Dividers.
BOX ASSE M BLY
Box Base
RH Side
Cams to the oor
Valance
If the box has just one Divider, the Box Top and Box Base can now be
attached either end of the Divider, before xing with 45mm CSK Screws.
Pilot drill, then x with
45mm CSK Screws
Short tenons for Outer Box Sides
Long tenon
Box Top
Dowel holes to
the oor, engraved
label facing towards

Page 7 of 11Assembly Instructions: Multi Section Cupboard
9. Once the Shelves and the Box Base assembly are placed in the RH Side, the LH Side can be
located. Ensure that the Shelves with cams align with the Cam Bolts in the LH Side, and lock these
into place. Lock the cams in the Box Top and Box Base.
This should force the box square. Once all sides are xed in place, continue to screw through the
remaining 3mm holes with 25mm WSH Screws to help secure the Shelves.
10. Place the Box
Back onto the assembly
with the engraving upwards and
towards the Box Top as shown. Slide
the Box Back over until the top edge aligns
perfectly with the Box Top. Fix this top edge with
the 25mm WSH Screws. Then x down one side,
accurately realigning the edge to the Box Side as you go.
Fit 45mm CSK Screws through the 4mm holes
(in the RH Side) into the Box Top, Box Base
and Shelves with cams
Fix with 25mm
WSH Screws
Box Back
Box Top

Page 8 of 11Assembly Instructions: Multi Section Cupboard
11. Carefully stand the boxes up and
position them adjacent to each other in
the correct order. If they are too large to
do safely, you’ll need to enlist some help.
Ensure that they will not fall.
Adjust the feet height as necessary to bring
the boxes in line with each other.
Connect the boxes together with two pairs
of Connecting Screws, at the top and
bottom of each box. Check that the screws
engage properly before placing the larger
(female) part through the RH Side, and
then engage the screw from the LH Side.
You may need two large pozi/athead
screwdrivers to fully engage the
Connecting Screws.
Fix with
Connecting Screws
Fix with
Connecting Screws
LH Upright
Mid Upright
RH Upright
NOW ASSEMBLE ALL THE OTHER BOXES
12. Fit the Uprights to the Sides by
aligning the cams and locking them into
place.
Ensure all the cams are fully open
before placing the Uprights.
To lock the Mid Upright cams, use a
pozi screwdriver via the access holes
on the Inner Box Sides

Page 9 of 11Assembly Instructions: Multi Section Cupboard
13. Fit Dowels into the Front Skirt holes, and push home the Front Skirt into the holes on the Uprights
and Valances. This can be glued into place, or left as is. Depending on your design, you may have LH
and/or RH Skirts. If you wish, you can scribe these Skirts to match your room skirting. When placing
the LH & RH Skirts, ensure that the mitre matches neatly with the Front Skirt. They can be either
glued in place, or screwed from the inside using 30mm CSK Screws.
14. Depending on your design, you may have one of a variety of di󰀨erent Top styles. The most
common is simply a solid Top board.
Alternatively, you may simply have a Top ‘lip’. This can be located using Dowels, and glued or
screwed from above. This may be supplied as one single component or several parts which join
together with a Connector (using the hex key provided) once in place.
Full Top
Top Lip SetTop Lip
Fix with
Connector
Locate the Top to the Box Tops using Dowels. It can be glued into place, screwed into place from
beneath, or left as is. For 30mm Tops, use 45mm CSK Screws. For 18mm Tops, use 30mm CSK
Screws. For exceptionally wide units, the Top and Skirting may be supplied in several lengths.

Page 10 of 11Assembly Instructions: Multi Section Cupboard
Top
Front Skirting
LH Skirting
RH Skirting
15. Fix Handles to the Doors using
the Bolts provided.
16. Where required, x Doors in place
with Hinges and 25mm CSK Screws.
This will be easier with a helping
hand! Ensure the butt of the hinge
clears the edge of the door, so the
doors are positioned correctly. Fix with 25mm
CSK Screws
DOORS

Page 11 of 11Assembly Instructions: Multi Section Cupboard
17. Fix Magnetic Catches to the required Box Tops with 16mm PAN Screws. The Catch should be
towards the front, with the magnet facing outwards. Then, x Magnetic Catch Plates to the back of
any Doors with 16mm CSK Screws.
#jali #cupboard #makeityours
AND YOU’RE DONE!
Fix with 16mm
CSK Screws
Fix with 16mm
PAN Screws