jali Single Section Cupboard User manual

Page 1 of 10Assembly Instructions: Single Section Cupboard
5mm Pozi
Screwdriver
Power Drill +
2mm Drill Bit
& Pozi Drive
Cupboard – Single
Assembly Instructions
FIXINGS INCLUDED
YOU WILL NEED EXTRA
• Take great care handling and lifting parcels
• Open parcels with care to avoid damage
• Check the label to see the contents of each parcel
• If you have ordered several items, keep it simple: only unpack one item at a time
• Use the the Parts Diagram sheet to identify and distinguish between parts
• Any questions: call us on 01227 833333, or email [e-mail]
• You must x your product safely in place. Depending
on your situation, you may choose to use a drill,
suitable screws and wall plugs
• You may wish to use Wood Glue to x skirting in place
• To ensure a perfect t with your room skirting board,
you may use a saw to scribe the relevant parts during
assembly
White Cam Nickel Cam
25mm WSH
Screw
Cam Bolt 45mm CSK
Screw
30mm CSK
Screw
25mm CSK
Screw
16mm CSK
Screw
16mm PAN
Screw
Plus Door Handles with Bolts as required
Dowel
Connector
in some cases
Magnetic
Catch
Hinge
Magnetic
Catch Plate

Page 2 of 10Assembly Instructions: Single Section Cupboard
1. Screw in the Cam Bolt, up to
the shoulder, into the 5mm hole
in one part.
2. Push the Cam, facing
outwards, into the corresponding
hole on the other part.
3. Push the two parts together,
so that the Cam Bolts disappear
into the middle of the Cams.
4. Insert a 5mm Pozi screwdriver
– tilt back at a slight angle – and
rotate CW to lock the Cam.
HOW DO CAM & BOLTS WORK?
1. Start by identifying the parts. Your design may be di󰀨erent to this example, but don’t worry; it will
become clearer as we work through. Shown below without doors!
SEE HOW IT COMES TOGETHER
RH Upright
Box RH Side
Top
May be solid, shaped,
or in multiple pieces
Box Top
Box LH Side
Box Back
Box Base
LH Skirt
LH Upright
Divider
RH Skirt
Shelf
Front Skirt
Valance

Page 3 of 10Assembly Instructions: Single Section Cupboard
PLACE FIXINGS
2. We’ll start with the left hand (LH) and right hand (RH) Sides. Place the Nickel Cams in all the
available holes, facing outwards. Using the screwdriver, or a power tool on a low setting, screw the
Cam Bolts into the available 5mm holes on the LH & RH Sides. Unlike the 6mm holes, these 5mm
holes do not go all the way through.
Fit a Cam Bolt into each
hole on the top side
Fit a second Cam Bolt into the
same holes on the underside
LH Side
Divider
3. If your design features any Dividers, look for 5mm ‘through’ holes. Each hole requires a Cam Bolt
on each side. Screw in all Cam Bolts required on one side of the Divider, then turn the Divider over,
and screw in Cam Bolts, in the same holes, on the opposite side.

Page 4 of 10Assembly Instructions: Single Section Cupboard
4. The LH & RH Uprights each have a row of 5mm holes. Screw a Cam Bolt into each of these.
There is also one central 6mm hole in each, but leave those for now.
Uprights
Shelf
Normal
Box TopBox Base
Cam Bolt
Front Edge
Valance
Shelf
with Cams
5. On taller units, one or more of the Shelves may have cam holes. Place Nickel Cams in these.
6. Place White Cams in the Box Base, Box Top and Valance cam holes. Depending on your design,
the Valance strip could be taller than this example. Screw Cam Bolts into the 5mm holes along the
Box Base front edge.

Page 5 of 10Assembly Instructions: Single Section Cupboard
7. Align the Valance White Cams with the Box
Base Cam Bolts, then lock each cam securely in
place. See Page 2 for help with cams.
8. Now we’ll assemble the main box. The best
order to follow depends on how many Dividers and
Shelves are within the box, so read this section
before you start. Lay the parts out on the oor as
shown in the following illustrations. Ensure that the
front edges of all parts are towards the oor, and
that all joins appear to align properly.
BOX ASSE M BLY
Box Base
Valance
If you have no Dividers, skip ahead to Step 9.
If you have more than one Divider, start by placing all the necessary shelves between the Dividers,
as we won’t be able to access this space later once the Dividers are xed in place. Wherever (if)
the Divider features a central Cam Bolt, place one of the Shelves with cams. After locating the other
normal Shelves, lock these Shelf cams into place to hold the structure together. Now continue with
the next paragraph.
If you have just one Divider, the Box Top
and Box Base can now be attached to the
Divider. After locating them, use a 2mm Drill
to create pilot holes (through the pre existing
4mm holes), before screwing the parts together
with 45mm CSK Screws. The pilot hole is
necessary to ensure that the wood won’t split.
Pilot hole, then x
with 45mm CSK Screws
Pilot hole, then x
with 45mm CSK Screw
Box Top
Front edge to the oor,
engraved label facing away
Box Base
Front edge to the oor,
engraved label facing towards
Divider/s