JALpower JP9960 User manual


USER’S MANUAL
JP9960 20-80KVA





























Thanks for choosing our products!
All warnings and operation instructions in the manual and on the machine
should be strictly followed and this user manual should be kept properly
for future reference. Do not attempt to operate the UPS until reading
through all safety information and operating instructions of this manual
carefully.
This manual applies to the JP9960 series products, including:
JP9960 20K
JP9960 30K
JP9960 40K
JP9960 60K
JP9960 80K

Safety Instructions
Operation Safety
1. Prior to the application, please read Safety Instructions carefully to ensure correct and
safe application. Please keep the user manual properly.
2. During operation, attention should be paid to all warning symbols and operations should
be followed strictly as required.
3. Equipment is not supposed to be used in environment that directly exposed to the sunlight
or raindrops or in humid environment.
4. The equipment should not be installed close to area of thermal sources or any area where
there is presence of devices such as electric heaters and furnaces.
5. Make sure the safety space should be left for proper ventilation and product
maintenance when placing UPS. Refer to the instructions during installation.
6. Dry and non-conductive items should be used for cleaning.
7. In case of a re hazard, dry powder extinguisher should be used properly. Using liquid 
fire extinguisher may result in electric shock hazard.
8. Storey bearing capacity of machine and batteries should be taken into consideration prior
to installation.
9. Using this device, please ensure that the load power is match with the rated power of UPS
and the battery specifications.
Prohibitions
1. There is high voltage presented inside the UPS, non-licensed company or technical
personnel is not allowed to open the case cover arbitrarily, otherwise there might be a
danger of electric shock and loss of warranty eligibility.
2. When applied to the following equipment, please contact the dealer or in
advance since there might be special requirements and design for the application, setting,
management and maintenance:
A Precision industrial, scientific and medical instruments and equipment;
B Equipment that might endanger physical safety such as elevator etc;
C Load equipment with large startup current and negative power;
3. Do not place battery to re in order to avoid possible explosion.

Electric Safety
1. Before electricity is switched on, make sure earthing is properly done and wire and
battery polarity are correctly connected.
2. Battery protection device must be configured with over-current breaker of rated
specifications.
3. When UPS relocation or wire reconnection is necessary, AC and battery should be
switched off and UPS should be completely turned off, otherwise there might be a danger
of electric shock because output terminal might be still electrified.
4. Please use specified appendix devices and accessories.
5. Prior to connecting the power distribution system to the UPS, make sure the rated
quadrupole over-current breaker is installed to break off all the input lines and thus
prevent a risk of electric shock.
Battery Safety
1. Battery service lifetime will be shortened as ambient temperature rises. Replace
batteries periodically to guarantee normal UPS performance and sufficient back-up time.
2. Only personnel with proper expertise can carry out the maintenance of accumulator
batteries.Replacement of accumulator batteries requires a match of same type and
model
with equal quantity.
3. As accumulator batteries may contain potential electric shock and short-circuit current
danger, to avoid accidents that might be thus resulted, the following warnings should be
observed during battery replacement:
4. Do not expose accumulator battery to fire in order to avoid possible explosion that
might endanger physical safety.
5. Non-professionals are not allowed to open or destroy accumulator batteries for
electrolytes in batteries contain strong acid and other dangerous substances which will
cause damages to both human skins and eyes. Should electrolytes come into any contact
with human body unintentionally, rinse with clean water and seek medical advice.
A. Do not wear watches, rings or similar metallic items;
B. Use insulated tools;
C. Put on rubber shoes and gloves;
D. Do not place metallic tools or similar metallic parts on the batteries;
E. Switch off load connected to the batteries before dismantling battery connection
6. Do not cause battery positive and negative polarity short circuit otherwise electric shock
or information may occur.

Maintenance
1. Working environment and storage means can affect the service term and reliability of this
product to some extent. Therefore, the product is not suitable for performance in the
following environment:
A. Locations where temperature exceeds the maximum or goes below the minimum
temperature as required by technical specifications or humidity is improper (temperature
range: 0-40℃ ; relative humidity range: 0-95%).
B. Locations where vibration and collision are constant;
C. Locations where metallic dusts，corrosive substances as well as salts and
inflammable gases are present.
2. For long-term inaction, UPS (without batteries) should be kept in dry environment with
temperature ranging from -25-55℃. Before start-up, ambient temperature should be brought
back to 0 or above for a certain period of time (above 2 hours).
3. Keep good ventilation; otherwise, it will lead to internal temperature rise, shorten the
lifetime of the components and thus shorten the lifetime of the UPS.
4. For long-term inaction, the battery should be charged once every three moths in normal
temperature environment and once every two moths in high temperature environment with
no less than 10 hours; no-load discharge is not allowed, and the battery continuous
discharge time should not exceed 14 hours.

Contents
Chapter 1 Briefintroduction....................................................................................................1
1.1 Product introduction.........................................................................................................1
1.2 Frequently used symbols.................................................................................................2
Chapter 2 Exterior appearance.............................................................................................3
2.1 Unpacking inspection......................................................................................................3
2.2 Exterior figure..................................................................................................................5
2.3 LCD Panel instructions....................................................................................................6
Chapter 3 Installation instructions.........................................................................................8
3.1 Installation Notice............................................................................................................8
3.2 Installation space............................................................................................................ 8
3.3 Installation and wiring connection diagram....................................................................10
3.4 Requirements of wiring cables and protect device for JP9960 series UPS .................14
3.5 Parallel UPS installation................................................................................................15
3.6 Procedures of connecting battery bank to UPS.............................................................18
Chapter 4 Operation ............................................................................................. .............19
4.1Single UPS operation.....................................................................................................19
4.2Parallel UPS operation...................................................................................................27
Chapter 5 Communication Interface...................................................................................29
Chapter 6 Transportation, Maintenance and Troubleshooting............................................32
Appendix 1Techinial parameters and specifications............................................................34
Appendix 2 Light reference table.........................................................................................35

1
1.1 Product introduction
1.1 Product introduction
JP9960 series products are high-efficiency ,double conversion, pure-online and three phase
input and three phase output UPS.This series provides perfect solution for power source
protection and successfully solves problems such as blackout, be widely used in
computer equipment, communications equipment and other controlling equipments, and
under the impact of the load for a particular election can be installed accessories to deal
with complex industrial environment. Therefore, JP9960 Series
Products can be applied in a diversified multi-industries field such as telecommunications,
financing, transportation, government, manufacturing and energy sectors.
Manifold function of JP9960 series products to provide high-quality power supply
guarantee for your device:
 Advanced DSP digital control technology to effectively improve product
performance
and system reliability
 N + X parallel redundancy ( support sharing batteries in parallel)
 Excellent performance of industrial environment protection
 Economy and security of ECO mode of operation allows UPS efficiency of more
than 98%
 High-definition LCD interface for human-machine interaction, intuitive and
convenient operation
 Powerful communication interface and remote monitoring
 Abundant optional accessories, can be flexibly configured according to actual
demands.

2
1.2 Frequently used symbols
The following symbols will be frequently used in this User Manual as well as in the
process of actual application; therefore, correct identification and understanding of their
connotations prove necessary.

3
Chapter 2 Exterior appearance
2.1 Unpacking inspection
1. Unpack and there should be:
1) UPS
2) Winpower Disc
3) Accessories including user manual ,RoHS card and two keys of the door
2. Check whether the UPS is damaged during the process of transportation or not. Should
any damage be observed or parts be found missing, do not start the machine. Contact the
forwarder and distributor immediately.
Note: Make sure that the heights of the door and some other obstacles are
Appropriate

4
Note: 1) JP9960 20K/30K/40K and Long back up models
are provided with brake pads, rotate the wrench
(NO.19) clockwise until the brake pad revolves to
the ground, which can prevent the unit from moving.
2) For JP9960 60K/80K models, remove the iron brackets fixing the UPS with
a wrench firstly, then move the frame smoothly from the pallet to the ground, and
fix the UPS with the iron brackets again.

5
2.2 Exterior figure
Exterior figure of JP9960 20K/30K/40K UPS

6
Exterior figure of JP9960 60K/80K UPS
2.3 LCD Panel instructions
The LCD panel is the human-machine interface used to carry
out the visual operations of the UPS, including the power-on,
power-off, status display, fault alarm, parameter setting etc. And
all the operations of the UPS can be realized through the LCD
panel after installing the UPS. It consists of three parts: the LED
indicators, LCD and function keys. Please refer to the table
below for the description of the LED indicators and function
keys.

7
Note: Please refer to Appendix 2 for detailed information of LED in accordance
with the UPS status
Status LED Indicator: Display the current UPS operating mode or status.
Identifier LED indicator Color Status
① AC green UPS is powered directly by AC
② Inverter green UPS is powering through the inverter
③ Battery yellow Line input fault, UPS is powering by batteries
④ Bypass green UPS is powering the load by AC through bypass
⑤ Fault red LED will solid on with continuous warning tone
or ash
with intermission warning tone in case of UPS
abnormal
function
LCD display screen-6, Display detailed UPS information
Function Keys: selecting and opening menu items, accessing information and changing
system parameters etc.
Identifier
key Name Function
⑦
Confirm/Enter
Select a menu or con
rm an operation; con
rm the present
input password letter and enter the next password letter input
process; back to the main menu from the status screen.
⑧
Page down Switch to next screen display under the same menu
⑨
▲
Page up Return to last screen display under the same menu
⑩
Esc Escope Return to previous menu or cancel a certain operation; cancel
the input password; back to the status screen from the main
menu

8
Chapter 3 Installation instructions
3.1 Installation Notice
1) The installation of JP9960 series products must be performed in compliance with the
electrical code by professional personnel.
2) Install the UPS in a clean and stable environment that is free of vibration, dust, high
humidity, flammable gas, and flammable liquid or caustic substance.
3) To ensure normal UPS performance, ambient temperature should range between 0-
40.If temperature exceeds 40℃, maximum load should be decreased progressively
by 12% of the rated amount along with every increase of temperature by 5℃ . The
maximum ambient temperature for normal UPS performance should not exceed 50℃.
4) It is suggested that battery pack should work within a temperature range from15℃
to 25℃.
5) Altitude for normal UPS function should not exceed 1000m. Should UPS be intended
for application above 1000m, progressive decrease of rated output should be
applied as Listed in the following chart:
Altitude(m) 1000 1500 2000 2500 3000 3500 4000 4500 5000
Derating
coefficient 100%
95% 91% 86% 82% 78% 74% 70% 67%
3.2 Installation space
JP9960 20K/30K/40K series utilizes forced fan cooling and installation spot should
make allowance for ventilation. Meanwhile, inside maintenance should be carried out
from the front side and therefore maintenance space should also be considered in
advance.
Refer to the following figure for installation space:

9
JP9960 60K/80K series adopt the bottom air inlets and top air outlets to ensure good
ventilation, do not put any sundries at the top of the UPS, and the ventilation spacing
above the UPS should be no less than 500mm, otherwise the UPS internal temperature
will rise dramatically. Do not install the UPS under the outtake of an air conditioner,
otherwise, the water may drop into the UPS and thus cause UPS fault or a
re. There must
be at least 1000mm of space reserved in front of and behind the UPS for internal and
main
power part maintenance,please refer to the figure below for installation space:

10
3.3 Installation and wiring connection diagram
JP9960 20K/30K/40K standard models are integrated with dual power input, and JP9960
60K/80K standard models with single power input. The switch between the single
power and dual power supply can be carried out by customer service engineers
according
to customer’s request. All the operations should only be carried out by the technical
personnel of the company or authorized by the company. Do not open the case cover
arbitrarily; otherwise, electric shock may occur.
JP9960 20K/30K/40K wiring connection:
1.wiring connection diagram:
2.Single power input:
Only connect the AC (3φ4W) to the Main 1.
(1)Ground wire should be connected to the UPS ground terminal;
(2)Connect the AC input cable to the terminal block 1 ;
(3)Connect the AC three-phase input lines to the bypass three-phase input lines 2
(4)Connect the four load power wires to the terminal block 3

11
Notes:
Please make sure that the input power is three-phase with 4 wires, and the
input voltage is within the allowable voltage range (refer to Appendix 1).
Make sure the input power is the positive phase sequence and battery polarities
are correctly connected.
3.Dual power input
For dual power input, the conducting wire between AC input terminal and bypass input
terminal must be removed firstly.
(1) Ground wire should be connected to the UPS ground terminal;
(2) Connect the four AC input wires to the terminal block ①;
(3) Connect the four bypass input wires to the terminal block ②, N lines of the main 1
and main 2 are connected to the same terminal block;
(4) Connect the four load power wires to the terminal block ③

12
Notes:
Please make sure that the input power is three-phase with 4 wires, and the
input voltage is within the allowable voltage range (refer to Appendix 1).
Make sure the input power is the positive phase sequence and battery polarities
are correctly connected.
JP9960 20K/30K/40K wiring connection:
1.wiring connection diagram:

13
2.Single power input:
Only connect the AC (3φ4W) to the main input terminal.
(1) Ground wire should be connected to the UPS ground terminal;
(2) Connect the AC input cable to the terminal block ①;
(3) Connect the four load power wires to the terminal block ②;
Notes:
Please make sure that the input power is three-phase with 4 wires, and the
input voltage is within the allowable voltage range (refer to Appendix 1).
Make sure the input power is the positive phase sequence and battery polarities
are correctly connected.
3. Dual power input:
Customers may choose the dual power input according to their needs, and the
installation of the bypass input switch is carried out by the customer service engineers.
(1) Ground wire should be connected to the UPS ground terminal;
(2) Connect the AC input cable to the terminal block ①,and the bypass input wire to the
terminal block②;
(3) Connect the four load power wires to the terminal block ③

14
Notes:
Please make sure that the input power is three-phase with 4 wires, and the
input voltage is within the allowable voltage range (refer to Appendix 1).
Make sure the input power is the positive phase sequence and battery polarities
are correctly connected;
3.4 Requirements of wiring cables and protect device for JP9960 series UPS
External batteries of JP9960 Series UPS require serial connect positive and negative of
each group of 14-16 batteries (12VDC per battery) with the same capacity, nominal
voltage for each group being168VDC-192VDC. Battery capacity and number of group
can be selected at your option. Battery pack must be equipped with DC switch and input
fuse, and overload and line voltage should also be taken into consideration for wire
diameter selection. Please refer to the table below for details.
Model Rated power Input live wire
diameter
Output live
wire
diameter
Battery
positive/neg
ative wire
diameter
Ground wire
diameter
N wire
diameter
JP9960 20K 20kva/18kw 10AWG/4mm2 10AWG/4
mm2
6AWG/10m
m2
10AWG/4mm2 6AWG/10m
m2
JP9960 30K 30kva/27kw 6AWG/10mm2 6AWG/10
mm2
4AWG/16m
m2
6AWG/10mm2 4AWG/16m
m
JP9960 40K 40kva/36kw 6AWG/10mm2 6AWG/10
mm2
1AWG/35m
m2
6AWG/10mm2 1AWG/35m
m2
JP9960 60K 60kva/48kw 2AWG/25mm2 2AWG/25
mm2
0AWG/50m
m2
2AWG/25mm2 0AWG/50m
m2
JP9960 80K 80kva/64kw 1AWG/35mm2 1AWG/35
mm2
0000AWG/9
5mm2
1AWG/35mm2 0000AWG/9
5mm2