JALpower JP5535 User manual

JP5535 1-3KVA
USER MANUAL

Important Safety Instructions
JP5535 True Online 1-3K UPS User Manual
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Important Safety Instructions
Save these instructions
This manual contains important safety instructions. Read all safety and operating instructions
before operating the uninterruptible power systems (UPS). Adhere to all warnings on the unit
and in this manual. Follow all operating and user instructions. This equipment can be operated
by individuals without previous training.
Maximum load must not exceed that shown on the UPS rating label. The UPS is designed for
data processing equipment. If uncertain, consult your dealer or local representative.
The 1-3kVA@200/208/220/230/240VAC is designed for use with a three-wire input (L,N,G).
WARNING
The battery can present a risk of electrical shock and high
short circuit current. Following precautions should be
observed before replacing the battery.
 Wear rubber gloves and boots.
 Remove rings, watches and other metal objects.
 Use tools with insulated handles.
 Do not lay tools or other metal objects on the batteries.
 If the battery is damaged in any way or shows signs of leakage, contact your local
representative immediately.
 Do not dispose of batteries in a fire. The batteries may explode.
 Handle, transport and recycle batteries in accordance with local representative.
WARNING
Although the UPS has been designed and manufactured to
ensure personal safety, improper use can result in electrical
shock or fire. To ensure safety, observe the following
precautions:
 Turn off and unplug the UPS before cleaning it.
 Clean the UPS with a dry cloth. Do not use liquid or aerosol cleaners.
 Never block or insert any objects into the ventilation holes or other openings of the UPS.
 Do not place the UPS power cord where it might be damaged.

Contents
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CONTENTS
1.Electromagnetic Compatibility ............................................................................................... 1
2. Introduction .......................................................................................................................... 2
3. System Description .............................................................................................................. 5
3.1 Transient Voltage Surge Suppression (TVSS) and EMI/FRI Filters ............................... 5
3.2 Rectifier/Power Factor Correction (PFC) Circuit............................................................ 5
3.3 Inverter ......................................................................................................................... 5
3.4 Battery Charger ............................................................................................................ 5
3.5 DC-to-DC Converter ..................................................................................................... 6
3.6 Battery .......................................................................................................................... 6
3.7 Dynamic Bypass........................................................................................................... 6
4. Product Specification and performance ............................................................................... 7
4.1 Model Description ......................................................................................................... 7
4.2 Product Specification and Performance ........................................................................ 7
5. Installation ........................................................................................................................... 7
5.1 Unpacking and Inspection ............................................................................................ 9
5.2 Connect Input/Output Power ........................................................................................ 9
5.3 Operating procedure for connecting the long backup time model UPS with the external
battery .............................................................................................................................. 10
6. Controls and Indicators ...................................................................................................... 12
7. Operation........................................................................................................................... 15
7.1 Operation Mode.......................................................................................................... 15
8. Battery maintenance .......................................................................................................... 16
9. Notes for battery disposal and replacement procedures .................................................... 17
9.1 Battery Disposal ......................................................................................................... 17

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9.2 Battery Replacement Procedures ............................................................................... 17
10. Trouble shooting .............................................................................................................. 18
10.1 Checking UPS status ................................................................................................ 18
10.2 Adjust the factors caused the problem ...................................................................... 18
Annex A. Intelligent Slot ......................................................................................................... 22
Annex B. EPO ....................................................................................................................... 23
Annex C. Rated Parameters Setting ...................................................................................... 24

Electromagnetic Compatibility
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1.Electromagnetic Compatibility
* Safety
IEC/EN 62040-1-1
* EMI
Conducted Emission.........IEC/EN 62040-2 Class A
Radiated Emission............IEC/EN 62040-2 Class A
*EMS
ESD..................................IEC/EN 61000-4-2 Level 4
RS....................................IEC/EN 61000-4-3 Level 3
EFT..................................IEC/EN 61000-4-4 Level 4
SURGE............................IEC/EN 61000-4-5 Level 4
Low Frequency Signals..............:IEC/EN 61000-2-2
Warning: This is a product for commercial and industrial application in the second
environment-installation restrictions or additional measures may be needed to
prevent disturbances.
NOTICE：
This is a product for restricted sales distribution to informed partners. Installation restrictions or
additional measures may be needed to prevent radio interference.
Operated the UPS in an indoor enviroment only in an ambient temperature range of 0-
40C(32-104F). Install it in a clean environment, free from moisture, flammable liquids, gases
and corrosive substance.
This UPS contains no user-serviceable parts except the internal battery pack. The UPS on/off
push buttons do not electrically isolate internal parts. Under no circumstance attempt to gain
access internally, due to the risk of electric shock or burn.
Do not continue to use the UPS if the panel indications are not in accordance with these
operating instructions or the UPS performance alters in use. Refer all fault to your dealer.
Servicing of batteries should be performed or supervised by personnel knowledgeable of
batteries and the precautions. Keep unauthorized personnel away from the batteries. Proper
disposal of batteries is required. Refer to your local laws and regulations for disposal
requirement.
DO NOT CONNECT equipment that could overload the UPS or demand DC current from the
UPS, for example: electric drills, vacuum cleaners, laser printers, hair dryer or any appliance
using half-wave rectification.
Storing magnetic media on top of the UPS may result in data loss or corruption.
Turn off and isolate the UPS before cleaning it. Use only a soft cloth, never liquid or aerosol
cleaners.

Introduction
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2. Introduction
Congratulations on your choice of the uninterruptible power system(UPS), the UPS comes in
nominal power ratings of 1000VA,2000VA and 3000VA. It is designed to provide conditioned
power to microcomputers and other sensitive electronic equipment.
When it is generated, alternating current is clean and stable. However, during transmission
and distribution it may be subject to voltage sags, spikes and complete power failure that may
interrupt computer operations, cause data loss and even damage equipment. The UPS
protects equipment from these disturbances.
The UPS is a compact, on-line UPS. An on-line UPS continuously conditions and regulates its
output voltage, whether utility power is present or not. It supplies connected equipment with
clean sinewave power. Sensitive electronic equipment operates best from sinewave power.
For ease of use, the UPS features a LCD display to indicate all information for UPS, and
provide kinds of function buttons.
1KVA 2KVA/3KVA
Fig 1. Front View

Introduction
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1 32
4 7
5
8
9
6
10
1 2 3
4
7
8
5
6
9
10
1KVA 2KVA
1 2 3
4
5
6
7
8
9
1 2 3
4
5
6
7
8
11
10
9
3KVA
Fig 2. Rear View
RS-232 communication port. DB9 type.
EPO. Short to activate.
Intelligent slot
USB port. B type.
Input surge protection slot.
Input socket. 1KVA: IEC C14, 2K/3K: IEC C20

Introduction
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Network surge protection.
Output Socket
External battery port. Optional for standard model.
10
Battery ground
11
Output terminal

System Description
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3. System Description
3.1 Transient Voltage Surge Suppression (TVSS) and EMI/FRI Filters
These UPS components provide surge protection and filter both electromagnetic interference
(EMI) and radio frequency interference (RFI). They minimize any surge or interference present
in the utility line and keep the sensitive equipment protected.
3.2 Rectifier/Power Factor Correction (PFC) Circuit
In normal operation, the rectifier/power factor correction (PFC) circuit converts utility AC power
to regulated DC power for use by the inverter while ensuring that the waveform of the input
current used by the UPS is near ideal. Extracting this sinewave input current achieves two
objects:
 The utility power is used as efficiency as possible by the UPS.
 The amount of distortion reflected on the utility is reduced.
This results in cleaner power being available to other devices in the building not being
protected by the UPS.
3.3 Inverter
In normal operation, the inverter utilize the DC output of the power factor correction circuit and
inverters it into precise, regulated sinewave AC power. Upon a utility power failure, the inverter
receives its required energy from the battery through the DC-to-DC converter. In both modes
of operation, the UPS inverter is on-line and continuously generating clean, precise, regulated
AC output power.
3.4 Battery Charger
The battery charger utilizes energy from the utility power and precisely regulates it to
continuously float charge the batteries. The batteries are being charged whenever the UPS is

System Description
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connected to utility power.
3.5 DC-to-DC Converter
The DC-to-DC converter utilizes energy from the battery system and raises the DC voltage to
the optimum operating voltage for the inverter. The converter includes boost circuit which is
also used as PFC.
3.6 Battery
The standard model include value-regulated, non-spillable, lead acid batteries inside. To
maintain battery design life, operate the UPS in an ambient temperature of 15-25C.
3.7 Dynamic Bypass
The UPS provides an alternate path for utility power to the connected load in the unlikely event
of a UPS malfunction. Should the UPS have an overload, over temperature or any other failure
condition, the UPS automatically transfers the connected load to bypass. Bypass operation is
indicated by an audible alarm and illuminated amber Bypass LED.
NOTICE：The bypass power path does NOT protect the connected equipment from
disturbances in the utility supply.

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4. Product Specification and performance
4.1 Model Description
This manual is applicable to the following models:
“L” Model: Long backup time, “S” Model: Standard backup time
4.2 Product Specification and Performance
1. General Specification
Model 1K 2K 3K
Power Rating 1000VA/
900W
2000VA/
1800W
3000VA/
2700W
Frequency (Hz) 50/60 50/60 50/60
Input
Voltage 110Vac~288Vac
Current 6A max. 10A max 16A max
Battery
Voltage 36VDC 72VDC 96VDC
Numbers 3 6 8
Current 35A max 35A max 37A max
Output Voltage 220V/230V/240V
Dimension
(WxDxH) mm 144*353*222 190*374*336 190*426*336
Weight
(kg)
Standard 10.5 21 24.5
Long 6 11 12
Model No. Type
JP5535 1/2/3K Standard model
JP5535 1/2/3KL Long backup model

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2. Electrical Performance
Input
Model Voltage Frequency Power Factor
1-3KVA Single-phase 40-70Hz >0.98(Full load)
3. Operating Environment
Temperature Humidity Altitude Storage temperature
0C-40C <95% <1000m -20C-70C
NOTICE：If the UPS is installed or used in a place where the altitude is above than 1000m,
the output power must be derated in use, please refer to the following:
Altitude (M) 1000 1500 2000 2500 3000 3500 4000 4500 5000
Derating Power 100% 95% 91% 86% 82% 78% 74% 70% 67%
Output
Voltage
Regulation
Power
Factor
Frequency
tolerance.
Distortion Overload capacity Crest ratio
1% 0.9 lag
0.5% of
normal
THD<3%@Fu
ll Linear Load
THD<6%@Fu
ll nonlinear
load
105%~130% load:
transfers to Bypass mode
after 1 minutes
130%~150% load:
transfers to Bypass mode
after 0.5 minute
3:1
maximum

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5. Installation
NOTICE：UPS operation in sustained temperature outside the range of 15-25  C (59  -77  F)
reduces battery life.
5.1 Unpacking and Inspection
1) Unpack the packaging and check the package contents. The shipping package contains:
● 1 UPS
● 1 user manual
● 1 RS232 cable
2) Inspect the appearance of the UPS to see if there is any damage during transportation.
Do not turn on the unit and notify the carrier and dealer immediately if there is any damage
or lacking of some parts.
5.2 Connect Input/Output Power
5.2.1 Notes for installation
1) The UPS must be installed in a location with good ventilation, far away from water,
inflammable gas and corrosive agents.
2) Ensure the air vents on the front and rear of the UPS are not blocked so as to ensure
good ventilation.
3) Condensation to water drops may occur if the UPS is unpacked in a very low
temperature environment. In this case it is necessary to wait until the UPS is fully
dried inside out before proceeding installation and use. Otherwise there are hazards
of electric shock.
5.2.2 Installation
5.2.2.1 Connecting Input and Output Cables
1. Input cable connection
The UPS is connected via the power plug, please use a proper socket with protection
against electric current, and pay attention to the capacity of the socket: over 10A for 1KVA,
over 16A for 2KVA and 3KVA.
2. Output cable connection
The total output power shall not exceed 1kVA/0.9kW,2kVA/1.8kW,3kVA/2.7kW. Simply
plug the load power cable to the output socket of UPS to complete connection.
*Except from using socket as output, 3KVA has output terminal as well for load which current
is over 10A.

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(a) (b)
Fig.3 Output terminal of 3KVA
1). Remove the cover of output terminal
2). Use AWG14 wires for terminal wiring configuration as fig.3(a)
3). Please check if the wires are securely affixed
4). Put back the cover to the rear panel as fig.3(b).
5.3 Operating procedure for connecting the long backup time model UPS with
the external battery
Notice: Please connect the external battery at least 40AH while the charge current is 8A,
at least 20AH for 4A.otherwise may cause damage to the battery.
1. The nominal DC voltage of external battery pack is 36VDC/1kVA, 72VDC/2kVA,
96VDC/3kVA. Connect in series the batteries of the pack to ensure proper battery
voltage. To achieve longer backup time, it is possible to connect multi-battery packs,
but the principle of “same voltage, same type” should be strictly followed.

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Fig.4 Battery terminal connection
2. Take out battery cable delivered with the UPS. One end of battery cable is a plug and
the other end has 2 open wires.
3. Connect the RED wire to the “+” terminal of the battery. Connect the BLACK wire to
the “-“ terminal of the battery.
Notice: DO NOT connect the battery plug to the battery socket of UPS first, otherwise, it
may cause electric shock.
4. Connect the external battery plug to the battery socket on the rear panel.

Controls and Indicators
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6. Controls and Indicators
1
2
3
4 5 6 7
Fig.5 Display Panel
Description of Panel
Controls Description
ON/OFF
1.Press ON/OFF to start UPS when utility is normal
NOTE
It only bases on default setting(manual start)
2.Press ON/OFF to start from battery directly when there is no main
input, press again to start UPS upon buzzer alarms
3.Press ON/OFF to shutdown inverter when UPS is in normal
mode.
4.Press ON/OFF to shutdown UPS completely when UPS is in
battery mode
5.Press ON/OFF to ensure the rated parameter setting
FUNC
1.Press FUNC button to transfer in different menus
2.Press FUNC button for 3 seconds to mute off
3.Press FUNC and ON/OFF together for 2.5 seconds to set rated
parameters when only power supply is on
Indicators Description

Controls and Indicators
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REC
Rectifier indicator:
green--rectifier is normal,
green flicker--rectifier is starting,
dark—rectifier is not working
Inv
Inv indicator:
green--inverter is normal
green flicker--inverter is starting or tracking with bypass(ECO)
dark—inverter is not working
BYP
Bypass indicator:
yellow—bypass is normal
yellow flicker—The main input is ok, But no starting the ups.
dark—bypass is not working
BAT
Battery indicator:
yellow—battery discharge or charged
yellow flicker—battery is not connected, battery is low or charger is
failure
dark—battery is connected
Fig 6. LCD Main Menu
Description of Main Menu
Display Function Submenu

Controls and Indicators
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Input information Input voltage(VAC),
Input frequency(Hz),
Input current(A)
Warn information
Fault code(FAULT),
Warn code(WARN),
working mode(First number:
n-normal mode, E-ECO
mode. Second number: rated
voltage and frequency 0-
200V/50Hz, 1-200V/60Hz, 2-
208V/50Hz, 3-208V/60Hz, 4-
220V/50Hz, 5-220V/60Hz, 6-
230V/50Hz, 7-230V/60Hz, 8-
240V/50Hz, 9-240V/60Hz)
mute on( ), mute
off( )
Battery information Battery voltage(VDC),
Capacity(%) if needed,
Firmware version,
Battery low warn(LOW)
UPS ID(1-9) in setting mode
Load information Load percent(%)
Active load(kW)
Apparent load(kVA)
Protocol code in setting mode
Output information Output voltage(VAC)
Output frequency(Hz)
Output current(A)
Note: Press “FUNC” button to see different information.

True Online 1-3k UPS User Manual Operation
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7. Operation
7.1 Operation Mode
1. Turn on the UPS in normal mode
1) After you make sure that the power supply connection is correct, and then close the
battery breaker (this step only for long backup time model), after that turn on the utility
power. At this time the fans rotate, and LCD is on
2) Press ON/OFF for about 1 seconds, REC led will green flicker. Inverter will start and
the INV green led flickers when REC led is green
NOTE
Only be suitable for default setting mode.
3) About several seconds, the UPS turn into normal Line mode. If the utility power is
abnormal, the UPS will operate in Battery mode without output interruption of the UPS.
2. Turn on the UPS from battery without utility power
1) After you make sure that the breaker of the battery pack is in the “ON” position (this
step only for long backup time model), press the ON/OFF button once to power on
the LCD, then press ON/OFF button again for 1 seconds when the buzzer alarms
2) A few seconds later, the UPS turns into Battery mode, and inverter feeds the load.
3. Turn off the UPS in normal mode
1) Press ON/OFF for 1 seconds button in condition of normal mode
2) Turn off utility power
3) If it’s a long backup model, open the battery breaker to turn off UPS completely. If it’s
an internal battery model, wait for 30 seconds and then UPS will shutdown completely.
4. Turn off the UPS in battery mode
1) To power off the UPS by pressing the ON/OFF button continuously for more than 1
second
2) When being powered off, the UPS will turn into No Output mode. Finally not any
display is shown on the display panel and no voltage is available from the UPS output.
NOTICE：Please turn off the connected loads before turning on the UPS and turn on the loads
one by one after the UPS is working in INVERTER mode. Turn off all of the connected loads
before turning off the UPS. The operation above is only suitable for default setting mode.