JALpower JP5530 Series User manual

USER’S MANUAL
JP5530 1-3KVA

JP5530 1-3KVA
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Contents
1.1 Description of Commonly Used Symbols......................................................1
1.2 Safety Notes......................................................................................................1
2.1 System type and Configuration.......................................................................2
2.2 UPS Appearance...............................................................................................3
3.1 Unpacking Inspection.......................................................................................4
3.2 Installation notes...............................................................................................4
3.3 Cable connection...............................................................................................4
3.4 Connection communication cable...................................................................6
4.1 Introduction of display panel............................................................................8
4.2 Turn on/Shut off UPS......................................................................................10
5.1 Battery Maintenance.......................................................................................12
5.2 UPS check function.........................................................................................12
6.1 Error Code of on LCD & Trouble shooting...................................................14
7.1 Specification.....................................................................................................16

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1.1Description of Commonly Used Symbols
Some or all of the following symbols may be used in this manual and may appear in your application
process. Therefore, all users should read the form carefully and thoroughly.
Symbol & Description
Symbol Description
Caution, danger
Danger electronic shock
Alternating Current (AC)
Direct Current (DC)
Protective ground
Do not dispose with ordinary trash
1.2 Safety Notes
1) Read safety notes carefully and thoroughly before operation, to ensure use correctly
and save this manual properly.
2) Please follow the alarm table and requirements on UPS when you operate it.
3) Please don’t use UPS in case of overload.
4) Don’t open UPS by non-professionals since the danger of electricity which is raised by
batteries.
5) Keep batteries away from fire, otherwise, they will be burned.
6) Don’t open or damage batteries, it is harmful to eyes, skin and so on.
7) Avoid short circuit of two poles on battery.
8) The air inlet port at the front panel and the outlet port on the rear panel and two side
panels should not be blocked so as to ensure good ventilation.
9) Life of UPS will be subject to the environment; don’t use UPS in the following
environment:
Too high or too low temperature (above 40℃or below 0℃), high humidity (above 90%);
Any place which is close to heating facilities or with shake and shock;
A place with metal, cankerous, flammable articles around
10)Please use dry powder fire extinguisher instead of liquid fire extinguisher in the event
of fire.

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This UPS series is an uninterruptible power supply incorporation double-converter
technology. It provides perfect protection specifically for strict load.
Designed with the proven on-line, double conversion architecture, this series of UPS
offers the greatest degree of availability in power protection and provides continuous,
high-qualityAC power to connect strict load, especially for the basic equipments in some
areas as: finance, communication, government, traffic, manufacture, education and so on.
2.1 System type and Configuration
There are two types of UPS according to the battery configuration, standard type and
long backup time type, each available in the following ratings:1KVA、2KVA and 3KVA.
Table2-1 UPS types and configurations
UPS type JP5530 series JP5530 RM series
Standard
1KVA With 1A charger and 2pcs
batteries With 1A charger and 2pcs
batteries
2KVA With 1A charger and 6pcs
batteries With 1A charger and 6pcs
batteries
3KVA With 1A charger and 6pcs
batteries With 1A charger and 6pcs
batteries
Long back
up time
1KVA With 4A(1A/2A/4A/6A
optional) charger, and
external battery
With 4A(1A/2A/4A/6A
optional) charger, and
external battery
2KVA With 4A(1A/2A/4A/6A
optional) charger, and
external battery
With 4A(1A/2A/4A/6A
optional) charger, and
external battery
3KVA With 4A(1A/2A/4A/6A
optional) charger, and
external battery
With 4A(1A/2A/4A/6A
optional) charger, and
external battery

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2.2 UPS Appearance
JP5530 1K rear panel JP5530 2/3K rear panel
JP5530 1K rear panel
JP5530 2K/3K rear panel
Note:Other standard output sockets are optional, such as EU,BS,etc;
16A
16
A

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3.1 Unpacking Inspection
3.1.1 Open the packing box of UPS and take it out, visually examine the unit for transit damage.
3.1.2 Check against the accessory lists that the accessories of the UPS are present.(table 3-1)。
3.1.3 If the UPS arrives damaged, or there is any missing accessory, please contact the distributor
immediately.
Table 3-1 Accessory list of UPS
Type Accessory Quantity PC
Standard
User manual 1 PC
RS232 cable or USB cable (optional) 1 PC
IEC output power cord 1 PC
Long
back up
time
External battery cable 1 PC
User manual 1 PC
RS232 cable or USB cable (optional) 1 PC
IEC output power cord 1 PC
3.2 Installation notes
3.2.1 When locating UPS, make sure there is no hazardous objects around the UPS, and
that the installation environment meets the specification.
3.2.2 The UPS should not be titled. The air inlet port at the front panel and the outlet port on
the rear panel and two side panels should not be blocked so as to ensure good
ventilation.
3.2.3 In case if the UPS is unpacked, installed and used at very low temperatures,
condensations of water drops may appear. It is necessary to wait until the UPS fully
dried inside before proceeding to installation and use. Otherwise, they may be a risk of
electric shock.
3.2.4 Place the UPS near the utility power source outlet which supplies power to the UPS. In
any emergency, switch off the main input socket, cut off the battery input. All power
sockets must be connected with ground protection.
3.3 Cable connection
3.3.1 UPS input/output cables
1).UPS input cable connection
If the UPS is connected via the power cable, please use a proper socket with protection
against electric current, and pay attention to the capacity of the socket, over 10A for 1K(S)、
over 16A for 2K(S)、over 16A for 3K(S),the wiring configuration is shown in the following

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diagram:
1-3K input connection 1-3K output connection
2) UPS Output cable connection
1K(S)、2K(S)、3K(S) UPS can use output sockets,place the load socket into UPS output
sockets. Total output power shall not exceed 1KVA/1KW、2KVA/2KW、3KVA/3KW (0.8
output P.F can be optional), complete connection is shown as below:
Apart from using the socket for output, 3K has the terminal block available for output as well
when the output current over 10A recommended. The wiring configuration is indicated as
below:
1) Remove the cover of the terminal block.
2) Use AWG14 or 2.1mm2wires for wiring configuration.
3) Upon completion of the wiring configuration, please check whether the wires are
securely affixed.
4) Put back the terminal block cover to the rear panel.
3.3.2 Operation procedure of external for long back up time UPS
The battery connection procedure is very important. Any incompliance may result in the risk
of electric shock. Therefore, the following steps must be strictly complied with:
1) First connect the batteries of the pack in series, to ensure proper battery voltage
that ,1KL-36VDC,2KL-72VDC, 3KL-96VDC.
2) Take out the battery cable delivered with the UPS, one end of the external battery cable is
a plug for connecting the UPS, and the other end has 3 open wires for connecting the
battery pack.
3) Connect the external battery cable to the battery terminal (Don’t connect the battery
socket of the UPS first. Otherwise, it may cause electric shock).Connect the red wire to

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the “+” terminal of battery,the black wire is connected to the “-” terminal of the
battery,the green/yellow wire is grounded for protection purpose.
4) Put the battery plug into external battery socket on the UPS rear panel.
Battery connection diagram for long backup time models(RM series are same)
3.4 Connection communication cable
DB9 computer interface
If use the software which is putted with UPS to monitor the UPS, please just take
out the USB (or RS232) cable, put the two sides of this cable to USB (or RS232)
and USB (or DB9) port respectively on the UPS rear panel.
Table 2-9 DB9 on the real panel
Table 2-3 DB9 communicate port
PIN Description Note
2 UPS RxD(RS232 Standard)
3 UPS TxD(RS232 Standard)
5 public
SNMP card slot
If you use SNMP card to monitor UPS, please review SNMP card manual.

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SNMPcard:RealizationofremotemonitoringandmanagementofUPSthroughInternet

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4.1 Introduction of display panel
(1)
1#-5# LED picture(1)
1# Utility power indicator: when there is utility power, it is green
2# Bypass Indicator: UPS supply power to load via bypass, it is orange
3# Battery indicator: mains abnormal, batteries provide power, it is orange
4# Inverter indicator: when inverter provides power to load, it is green
5# Fault indicator: when UPS alarms or fault, it is red
6# On Button: start UPS
7# Function Button: it can turn over pages and review present UPS parameters
8#OFF Button: shut off UPS

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Load capacity diagram is shown as below:
There are five black squares from left to right side, and the corresponding load capacity
is increasing when the squares light one by one.
Battery capacity diagram is shown as below:
There are five black squares from left to right side, and the corresponding battery
capacity is decreasing when the squares are eliminated one by one.

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Turning on and completely powering down the UPS
Note:
The battery is fully charged before delivery. However, storage and transportation will
inevitably cause some charge loss. Therefore, it is advisable to charge the battery for 10
hours before using it, so as to ensure adequate battery autonomy.
4.2 Turn on /Shut off UPS
4.2.1 Turn on UPS in mains mode
Press button for more than 1 second, UPS will start. At the same time UPS will make
self-checking, all the indicators on the panel will turn on and power off one by one.
UPS goes to work normally after self-checking, all the indicators as below:
(Inverter mode)
Note: If mains abnormal, UPS will work in battery mode.
UPS provide power to load.
4.2.2 Turn on UPS without utility power
Press button for more than 1 second, UPS will start. In the power on process, the UPS
has the same operation as if it is connected to utility power indicator is not turned on and

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the battery indicator is turned on instead.
Battery indicator will flash, mains indicator power off, battery will provide power to the load.
(Battery mode)
In battery mode, buzzer will beep every 4 seconds.
Shut off UPS
Press button for more than 1 second, UPS will shut off.
When UPS shut off, UPS indicator as below:

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there is no output from UPS.
(Note: only when UPS overloads or have failure, UPS switches inverter into bypass
5.1 Battery Maintenance.
The battery is key component of the UPS. The battery life depends on the ambient
temperature, charge and discharge times. High ambient temperature and deep
discharge will shorten the battery life.
5.1.1 Sealed maintenance-free lead-acid battery is used in the standard. When being
connected to the utility power whether the UPS has been turn on or not, UPS keeps
charging the battery and also offers the protective function of charging and
discharging.
5.1.2 Keep the ambient temperature between 15-20℃.
5.1.3 If UPS has not been used for a long period, charging is recommended at the
intervals 3 months.
5.1.4 Normally, the battery should be charged and discharged every 4 to 6 months.
Charging should be begun after UPS shut down automatically in the course of
discharging. In the regions of hot climates, the battery should be charged and
discharged every 2 months. Moreover, the standard charging time should not less
than 10 hours.
5.1.5 Batteries should not be replaced individually. All batteries should be replaced at
the same time following the instruction of the battery supplier.
5.1.6 Under normal conditions, the battery life lasts 3 to 5 years. In case if the battery
is found not in good condition, earlier replacement should be made. The battery should
only be replaced by qualified service personnel.
5.2 UPS check function
Every time when conducting field maintenance, please check the regular function of
the UPS, including:

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5.2.1 Check the operation status of UPS
If the main voltage is normal, UPS should operate in normal mode; if the main voltage
is abnormal, UPS should operate in battery mode. In both cases, there should be no
fault indication.
5.2.2 Check the transfer between UPS operation modesDisconnect the main input to
simulate a mains failure, UPS should transfer to battery mode and operate normally;
then recover the mains input, UPS should transfer to normal mode and operate
normally.
5.2.3 Check LED indicators of UPS
During check processes stated above, check the LED indication of UPS agrees with
UPS operation mode.

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6.1 Error Code on LCD & Trouble shooting
E1:fan fault
E2:can not recognize the model
E3:power board fault
E4:address of the module is the same
E5:don’t meet the requirement of starting UPS
E6:over-charging the battery
E7:charger fault
E8:Eeprom fault
E9:EPO switch wrong
F1:CAN cable fault
F2:short circuit of inverter voltage
F3:overload
F4:high temperature
F5:too high or too low BUS voltage
F6:too high or too low inverter voltage
F7:PFCfault
F8:circulation negative work
F9:not flow equalize
F10:working power fault
F11:inverter relay sticky death
F12:inverter can not close
F13:mains Input SCR fault
F14:input fuse fault
F15:battery fault
When reporting UPS fault to our service men, please provide the following
information:
The UPS model and series No
The code of fault as following
The detail of fault contains LED/LCD indications, power condition, load capacity, buzzer
beeps and configuration of battery.

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Troubleshooting
In the event of an UPS fault, shoot the trouble according to Table 6-1. If the fault persists,
seek immediate assistance from the local distributor customer service office.
6-1
S/N. Fault conditions Possible cause Actions to take
1 Pressing the ON
button cannot turn the
UPS
The button holding time is not
long enough Press and hold the ON button for one second until the
buzzer beeps, and the UPS will start
No battery is connected to the
UPS Connect batteryto the UPS
The battery voltage istoo low Charge the battery first, andthen turn on the inverter
Battery damaged Request professional to replacethe battery
UPS internal fault exists Seek technical assistance from local distributor
customer service office
2 The AC mains is
normal, but the UPS
has no input power
The AC input over current
protection switch at the rear
panel of the power module
cut off the mains input upon
input over current fault
conditions
Press the AC input over current protection switch
button to reconnect the mains input to UPS
3 The LINE LED
flashes or is off
The mains voltage or
frequency is outside the
specifications
Check the input voltage, frequency, the AC input
overcurrent protection switch and ,advisably,
disconnect the load to prevent UPS shut down
from causing any damage when the battery
voltage reaches the end-of-discharge point
4 The ALARM and
LEDS illuminate,
the buzzer beeps
Overload Turn off non-critical load
5 Output overload, no
output, no transfer
to Bypass mode
The UPS ceased output due
to bypass overload; the
bypass voltage or frequency
is outside the specifications
Turn off non-critical load,and check the input
voltage and frequency

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7.1 Specification
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