JALpower JP9950 User manual

0
U
Un ni in nt te er rr ru up pt ti ib bl le e P Po ow we er r S Su up pp pl ly y
User Manual
10-200KVA
(Touchable screen)
Three Phase In Three Phase Out

1
INDEX
CHECK THE PACKING CASE .................................................................................................................................... 5
POSITIONING ......................................................................................................................................................... 6
PROTECTIONS ....................................................................................................................................................... 8
Inside the UPS ................................................................................................................................................. 8
UPS Input. ....................................................................................................................................................... 8
UPS output, Short circuits and selectivity........................................................................................................ 8
INPUT AND LOAD.................................................................................................................................................. 10
DUAL INPUT WIRE CONNECTION ............................................................................................................................ 11
Three phase output 10 -80 kVA .................................................................................................................. 11
INPUT AND LOAD.................................................................................................................................................. 12
Three phase output 100 - 200 kVA ............................................................................................................... 12
DUAL INPUT WIRE CONNECTION ............................................................................................................................ 13
Three phase output 100-200 kVA ............................................................................................................... 13
BATTERY CONNECTION ........................................................................................................................................ 14
External battery cabinet ................................................................................................................................. 14
REMOTE CONTROL AND SIGNALS ....................................................................................................................... 15
15-pin female marked REMOTE. .................................................................................................................. 15
25-pin male marked RS232. .......................................................................................................................... 15
CHECK CONNECTIONS ......................................................................................................................................... 16
CUSTOMISATION .................................................................................................................................................. 17
NORMAL OPERATION ........................................................................................................................................... 19
SYSTEM .............................................................................................................................................................. 21
RECTIFIER INPUT(STANDARD TYPE) ........................................................................................................... 22
RECTIFIER INPUT(UPS WITH HARMONIC REDUCTION FILTER ................................................................ 22
RECTIFIER OUTPUT ....................................................................................................................................... 22
INVERTER OUTPUT ........................................................................................................................................ 23
HUMAN-COMPUTER TOUCH SCREEN CONTROL PANEL ............................................................................ 25
HUMAN-COMPUTER TOUCH CONTROL INTERFACE .................................................................................................. 25
HUMAN-COMPUTER TOUCH CONTROL INTERFACE FLOW CHART .............................................................................. 25
GENERAL DESCRIPTION ....................................................................................................................................... 34
Luminous warning lights: LED ....................................................................................................................... 34
[1] DISTURBANCES ON BYPASS LINE ...................................................................................................... 35
[2] BY-PASS MANUAL, SWMB - ON or cable defect ................................................................................... 35
[3] BYPASS VOLT. FAIL or SWBY, FSCR OFF ........................................................................................... 35
[4] MAIN LINE VOLTAGE FAIL or SWIN OFF .............................................................................................. 35
[5] PREALARM, LOW VOLTAGE ON BATTERY ......................................................................................... 35
[6] BATTERY DISCHARGED OR SWB OPEN ............................................................................................. 35
[7] LOW VOLT. SUPPLY or OVERLOAD [W] ............................................................................................... 35
[8] OUTPUT OVERLOAD .............................................................................................................................. 36
[9] BY-PASS FOR VA OUTPUT < AUTO_OFF VALUE ....................................................................... 36
[10] INTERNAL FAULT: Number ................................................................................................................ 36
[11] TEMPORARY BYPASS, WAIT .............................................................................................................. 36
[12] BY-PASS FOR OUTPUT OVERLOAD (displayed steady or flashing) .................................................. 36
[13] BYPASS COMMAND ACTIVE; 8=COMMAND OFF ............................................................................. 36
[14] REMOTE BYPASS CONTROL: ACTIVE ............................................................................................... 37
[15] OVERTEMPERATURE or FAN FAILURE ........................................................................................... 37
[16] INPUT VOLTAGE SEQUENCE NOT OK .............................................................................................. 37
[17] OUTPUT OFF, CLOSE SWOUT OR SWMB. ........................................................................................ 37
[18] SYSTEM OFF COMMAND ACTIVE ; 8=DISACTIVE. ...................................................................... 37
[19] SYSTEM OFF COMMAND ACTIVE; 8=COMMAND OFF. .................................................................... 37
[20] MEMORY CHANGED: CODE = number ............................................................................................. 37
[21] AUTO-OFF Timer: T off= 0: 0', T on 0: 0' ............................................................................................... 37
BASIC MENU .................................................................................................................................................... 38
Key menu 1, "?", HELP ................................................................................................................................. 39
KEY MENU 1 : LANGUAGES ............................................................................................................................ 39
KEY MENU 2 : VOLTAGE MEASUREMENT .................................................................................................... 39

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Key menu 2  6 : TIME MEASUREMENT ................................................................................................ 40
Key menu 2  2: CURRENT MEASUREMENT ........................................................................................ 40
Key menu 2  2  2: 3-PHASE VOLTAGE MEASUREMENT ................................................................. 41
KEY MENU 3 "KEY", COMMANDS ................................................................................................................... 41
Key menu 3  2: BATTERY TEST ............................................................................................................... 41
Key menu 3  4: DISPLAY CONTRAST ...................................................................................................... 42
Key menu 3  5: CUSTOMIZING ................................................................................................................ 42
Key menu 3  5  1: CUSTOMIZING OPERATION IN STANDBY ON (only on enabled UPS) ................ 43
Key menu 3  5  2: CUSTOMIZING RATED OUTPUT VOLTAGE.......................................................... 43
Key menu 3  5  3: BATTERY CUSTOMIZING ....................................................................................... 43
Key menu 3  5  4: PREALARM CUSTOMIZING .................................................................................... 44
Key menu 3  5  6: AUTO-OFF CUSTOMIZING “VA” ............................................................................. 44
Key menu 3  5  6  5 (6): AUTO-OFF Timer CUSTOMIZING .............................................................. 45
Key menu 3  5  7  2: BYPASS VOLTAGE RANGE CUSTOMIZING .................................................. 45
Key menu 3  5  7  3: BYPASS FREQUENCY RANGE CUSTOMIZING ............................................ 45
Key menu 3  5  7  4 : MODEM CUSTOMIZING ............................................................................ 46
Key menu 3  5 7  4  5 (6) : Modem 'Dial /Send' CUSTOMIZING. ................................................... 46
Key menu 3  5  7  5: RS232 CUSTOMIZING ................................................................................... 47
Key menu 3  5  7  6: ECHO CUSTOMIZING ...................................................................................... 47
Key menu 3  5  7  7: IDENT. CUSTOMIZING .................................................................................... 47
Key menu 3  6: INVERTER-OFF/BYPASS ............................................................................................. 47
Key menu 3 7: TOTAL SYSTEM SHUT-OFF COMMAND. ....................................................................... 48
KEY MENU 4: RECORDED EVENTS ............................................................................................................... 48
Key menu 4 2 RECORDED VOLTAGES MEASUREMENT ..................................................................... 49
Key menu 4  2  2: RECORDED CURRENT MEASUREMENT .............................................................. 49
Key menu 4  2  2  2: RECORDED 3-PHASE VOLTAGE MEASUREMENT ...................................... 49
Key menu 4  6: RECORDED CODES ....................................................................................................... 49
KEY MENU 5: ACOUSTIC ALARM EXCLUSION ....................................................................................................... 49
KEY MENU 6: "CLOCK": DATE/TIME ................................................................................................................. 49
KEY MENU 7 "ARROW DOWN": INTERNAL CODES ........................................................................................... 50
KEY MENU 8 "ARROW UP": NORMAL .............................................................................................................. 51
Access to the menu NORMAL is with key 8 from menu 1 HELP and from all the other menus in which no
other function is provided. In addition, the system returns AUTOMATICALLY to the menu NORMAL, i.e.
the basic menu, always after two minutes after last pressing a key. .......................................................... 51
RS232 REMOTE CONTROL .................................................................................................................................. 51
Connection with Computer ............................................................................................................................ 51
TABLE OF MEMORIZED INTERNAL CODE…………………………………………………………………….……5 2

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ATTENTION
This manual contains instructions concerning the installation and putting into operation of the
UPS. Read the manual carefully before carrying out installation, which must be done by a
trained person.
Because this manual contains essential information on the usage of the equipment, it must be
kept in a safe place and consulted before operating on the UPS.
SAFETY REGULATIONS
The ups must not be used unless it is connected to earth
The first connection to make is the connection between the grounding lead and the
terminal indicated with the symbol:
All maintenance operations inside the ups must be carried out only by trained personnel.
High voltages are present inside the equipment even when the input and battery switches are
open
If it is necessary to replace the fuses, they must be replaced with other fuses of the same type
(consult paragraph “set output wire connection”).
To interrupt the power supply to the utilities in dangerous conditions, open all the switches
located behind the front door, or switch on the" system off " command on the ups from the
control panel.
THE BATTERY SHOULD BE CHANGED IF NECESSARY ONLY BY QUALIFIED
PERSONNEL. TO ELIMINATE REPLACED PARTS IT IS OBLIGATORY TO DELIVER
THEM TO ONE OF THE SPECIAL CONSORTIUMS FOR DISPOSAL BY RECYCLING.
THE BATTERIES ARE CLASSIFIED TOXIC WASTE BY LAW.
The Company reserves the right to make changes to the product described in this manual at
any time and without notice for reasons of improvement.
SAFETY

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Uninterruptible Power Supply (UPS) "UPS" models, marked CE and used following the
instructions listed below, have the essential requirements to comply whit the EMC
directive 89/336 e 92/31 a 93/68 ECC.
Usage instructions
The "UPS" are UPS dedicated to a professional usage in an industrial and commercial
environment.
The connection to "REMOTE" and "RS232" connectors must be done by means of a
shielded cable.
WARNING: The " UPS " standard is a Class A-UPS Product.
In a domestic environment, this product may cause radio interference, in which
case, the user may be required to take additional measures.
For instance: in case of disturbances received by a radio or a television set, the UPS
shall be moved in order to increase the distance from above mentioned devices.
EMC REQUIREMENTS
STORGE

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The area used to store the equipment must have the following characteristics:
Temperature: 0°-40°C (32°-104°C)
Relative humidity: 95% max
Only for UPS with internal BATTERIES.
The batteries contained in the UPS are subject to self-discharging.
If the UPS is not immediately installed is necessary to take note of the batteries date recharge printed on the
label fixed to the packing case(the date is present only if the UPS contains to its inside batteries), and provide to
it recharges within such date.
To recharge batteries just power up the UPS and leave it on NORMAL OPERATION for at least 24 hours.
When choosing a suitable installation room, take note of the following:
 avoid dusty areas, or other kinds of dust in air.
 check that the floor is strong enough to support the weight of the UPS and the battery cabinet (see
paragraph "DIMENSIONS AND WEIGHTS")
 avoid rooms that are too narrow as this could make normal maintenance operations difficult
 check the ambient temperature when the UPS is running. It should be between 0 and 40°C
The UPS is able to function in an ambient temperature of between 0 and 40°C. The
recommended operating temperature for the UPS and the batteries is between 20 and 25°C. In
fact, the average operating life of the batteries is 4 years at an operating temperature of 20°C,
but if the operating temperature is increased to 30°C the life is halved.
 do not position the machine in areas exposed to direct sun light or hot air.
In order to keep the temperature of the installation room within the field of values mentioned above, it will be
necessary to install a system for eliminating dissipated heat (the value of the kcal/kW/B.T.U. dissipated by the
UPS is indicated in the paragraph "SPECIFICATIONS”).
The following methods can be used:
 natural ventilation;
 forced ventilation, recommended if the exterior temperature is lower (e.g. 20°C) than the temperature at
which you wish to run the UPS (e.g. 25°C);
 air conditioning system, recommended if the exterior temperature is higher (e.g.s.30°C) than the
temperature set for running the UPS (e.g.s.25°C).
CHECK THE PACKING CASE
When you receive the UPS check that the packing case has not
been damaged during transportation.
Check that neither of the two anti-shock devices fixed to the
packing case has become red. If this has happened follow the
instructions given
on the packing case.
Be careful when
removing the
packing materials
so as not to
scratch the UPS
cabinet.
The equipment
must be handled with care as it could be damaged if it is dropped
or banged.
The UPS is delivered with:
 guarantee
 user instruction manual
INSTALLATION ENVIORMENT
PRELIMINARY
OPERATIONS

M OV IM ENT AZIONE CO N IM BA L LO / HA NDL ING WIT H P ACKI
N
100 0
RIMOZIONE DEL PALLET / TO REMOVE THE PALLET
10 0 0

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 battery fuses (if battery are present).
POSITIONING
You should bear in mind the following points when positioning the UPS:
 a space of at least one metre must be kept in front of the machine to leave plenty of room for maintenance
operations.
 a space of at least 20 cm. must be left between the back of the UPS and the wall so as not to block the flow
of air from the fans, and at least 40 cm. for maintenance operations on the fans.
 no objects must be placed on the top of the machine.
The AC-DC INPUT/OUTPUT cables may enter from the bottom or from the back of the UPS.
- UPS 10 - 40kVA

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- UPS 60 - 200kVA
100KVA&200KVA dimension

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PROTECTIONS
Inside the UPS
The size of the switches and fuses installed on the UPS input/output lines are given below (consult the block
diagrams paragraph for the initial). A fuse must always be replaced by a fuse of the same capacity and with the
same characteristics as those mentioned in the table.
Three phase output UPS:
Internal protections
UPS
Type
Automatic breakers Switch Battery fuse By-pass fuse Max.Input
Current
Ratd Output
Current
[kVA] Input
rectifier
By-pass
line input [A] [A]
SWIN SWBY SWOUT SWMB FB1/2 FSCR max Nominal
10 20A(3P) type C 20A(3P) type C 20A(3P) 30A(10x38) 16A (gG) 10x38 18 14
15 32A(3P) type C 32A(3P) type C 32A(3P) 50A(14x51) 16A (gG) 10x38 28 22
20 40A(3P) type C 40A(3P) type C 40A(3P) 80A(22x58) 16A (gG) 10x38 37 29
30 63A(3P) type C 63A(3P) type C 63A(3P) 80A(22x58) 32A (gG) 10x38 55 43
40 80A(3P) type C 80A(3P) type C 80A(3P) 100A(22x58) 32A (gG) 10x38 72 58
60 100A(3P) type C 100A(3P) type C 100A(3P) 160A(NH0) 32A (gG) 10x38 100 87
80 125A(3P) type C 125A(3P) type C 125A(3P) 160A(NH0) 32A (gG)
10x38
125 115
100K 250A(3P) type C 250A(3P) type C 250A(NH0) 250A(NH0) 250A 150 140
120K 250A(3P) type C 250A(3P) type C 250A(NH0) 250A(NH0) 250A 175 165
160K 400A(3P) type C 400A(3P) type C 400A(NH0) 400A(NH0) 400A 250 210
200K 400A(3P) type C 400A(3P) type C 400A(NH0) 400A(NH0) 400A 315 240
UPS Input.
When selecting the protections to install at the input of the continuity group, you must take into consideration the
maximum current absorbed in the two operating conditions:
 In "NORMAL OPERATION", from the main line via the rectifier, the “max input current” is the one indicated
in the table. The automatic breaker is present at the rectifier input, as shown in the table, "SWIN".
 In "BY-PASS OPERATION", straight from the by-pass line, the max. value of the current is restricted by
intervention of the “automatic breaker SWBY”.
UPS output, Short circuits and selectivity
Nominal current, Input/output from the UPS is the one indicated in the table "output current".
Short circuit
When a fault occurs on the load, i.e. a short circuit, the UPS protects itself by restricting the value and the
duration of the supplied current (short circuit current). These values also depend on the operating status of the
unit at the time of the fault. We must distinguish between two situations:
 UPS in NORMAL OPERATION
the load is immediately switched onto the by-pass line, guaranteeing, before the fuses intervene, the
circuit current values indicated in “SPECIFICATION BY_PASS LINE” paragraph.
 UPS in BATTERY OPERATION
The UPS protects itself by supplying an output current approximately double the nominal current for
0,1s.
Selectivity
In NORMAL OPERATION selectivity is carried out with a type gG fuse indicated in the line one of the table
if you want to guarantee selectivity when operating by battery also see the line two of the table.
- Three phase output UPS
SETTING UP THE INPUT/OUTPUT WIRE CONNECTION

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Leakage current circuit breaker
In the standard version, where there is no separation transformer on the by-pass line, the neutral output from the
mains
is connected to the output from the UPS.
*When input neutral connected to output neutral, the electrical systems located upstream and
downstream of the ups are identical
When operating in the presence of mains voltage, a differential breaker installed at the input intervenes because
the output circuit is not isolated from the input circuit.
When operating without mains voltage (battery feeding) the input differential breaker intervenes only if it is able
to switch on as a result of leakage current without voltage at its poles (for example a differential with an auxiliary
relay is not suitable).
The differential switch located upstream must have the following characteristics:
 a minimum differential current of 300mA (to avoid inappropriate
interventions)
 class A or class B
 delay greater or equal to 0,1s
[KVA] 10 15 20 30 40 60 80 100 120 160 200
Max. current Fuse gG in UPS output
[A]
1)For selectivity in “NORMAL
OPERATION”
2)For selectivity in “BATTERY
OPERATION”
6
10
6
10
10
16
12
32
16
35
20
160
25
160
30
200
30
200
40
400
40
400