Jammin pro Crt.5 User manual

REV. 5-16-07

IMPORTANT-READ THIS BEFORE RUNNING

Running nitro kit is fun and easy, but to make

this a safe and good experience you must

observe a few rules. This kit is extremely fast,

easily over 65KPH, and can seriously injure

someone if you are not careful.

Any running area you choose must be dry.

Do not run car near any water or wet dirt.

Remove air filter and cover carb. intake.

Remove fuel from tank and fuel lines

This kit is not a toy. Always run car with a

second person as a spotter and pitman.

Hot Parts-The pipe, manifold, engine and head

are very hot and will cause burns.

Rotating Parts-Keep hands away from the

drive train, wheels, and engine when engine

is running.

Radio-Check battery life before running the

car. The radio does not have full control of the

car with steering and/or throttle/brake, do not

run until corrected. Failure to correct this will

result in possible injury and damage to the

car or property. We strongly recommend

using a Failsafe.

Glow fuel-Do not leave the glow fuel

unattended with the lid off. Fuel contains

Methanol and Nitro Methane and is flammable

and poisonous.

Store fuel in cool ventilated location.

Refer to the glow fuel label for additional

precautions.

Fuel tank in the car-Never store fuel in car

tank, it will ruin the engine if left in tank.

Always turn off the car BEFORE turning off

the radio.

DAMAGE DUE CAR RUN AWAY IS NOT

A WARRANTY ISSUE .

Turn off radio in the car

Put a few drops of after run in the engine to keep

it from rusting.

Clear oil and dirt from chassis with a

degreaser.

Squeeze fuel line and hold until engine stops.

With a rag, cover exhaust outlet.

Do not run on public streets. It is very easy to

have the car run over or be damaged by hitting

the curb.

Do not operate the car in tight confined

places. The car is very fast and will easily hit

something.

Do not operate the car at night. You will not

be able to drive it safely.

｡ｷDo not operate the car indoors. Engine

exhaust fumes are dangerous.

Glow fuel is poisonous!

Glow fuel is flammable!

Do not leave in fuel bottle with lid off at any

time.

Do use any fuel other than glow fuel in this

engine.

Set engine Master needle to 3 turns

(rich setting)

Do not do this alone, get an experienced

friend to help for the first time.

Fill fuel tank, try not to spill fuel. Do not spill

fuel on receiver.

Hold car off the ground, so it will not runaway

when it first starts.

Turn onthe radio and check the linkage before

starting engine.

Turn on car receiver battery switch.

Always have an air filter on the carburetor to

keep dirt out.

Caution!

When starting the engine make sure the

following is observed.

IF YOU DO NOT BREAK-IN

ENGINE CORRECTLY, AT LOW-MID

RPM, YOU WILL BREAK THE

CONNECTING ROD!

FAILURE TO READ AND

FOLLOW BREAK-IN ENGINE

INSTRUCTIONS WILL VOID

WARRANTY!

Do not run near people or animals. The car is

very fast and could easily hit someone if you

are not an expert driver.

Due to noise, you will want to consider the

surrounding area when operating the car.

1. Where to run car?

2. Glow Fuel

3. First Time Starting the Engine

See section.

4. Engine Break-in

5. Emergency Engine Stopping

6. Storing Car After Running

7. Precautions

THINGS NEED BESIDES THE KIT

RADIO CONTROL UNIT

Glow Plug Long Heat with Battery & Charger

# 10215....$27.95

(please note OFNA Glow Heats available)

Note: Pro kit does not include engine!

Glow Fuel

20%

REQUIRED FOR OPERATION

Bottle’s with spout

# 10160 - large 500cc

# 10161 - large 500 ccAuto Stop

# 10162 - small 250cc

# 10164 - CNC spout 500CC

# 10167 - CNC spout 800CC

Off-Road Starter Box, 12V motor

# 10250 - 1/8 scale Starter Box

# 10253 - 1/8 scale Starter Box w/ Panel

# 92571 - Power Panel Glow Heater

# 92572 - Cable for Glow Plug

Optional Parts

More Optional Parts . . .

#10200 5Cell AAA 800mah

Hump Pack .. $24.95

# 10214 NiHm Battery Pack

Charger.. $7.95

# 51007 OFNA/Picoo Glow

Plug .. $4.95

OFNA/Picco

JL Racing .12 Red Dot

Parts # 51124

Mini-Start

#10252 Mini-Start Blue

#10254 Mini-Start Gray

TOOLS NOT INCLUDED IN KIT INCLUDED WITH KIT

Phillips Type Screw Drivers ( L )

Phillips Type Screw Drivers ( S )

Needle Nose Pliers

Cutter

Curved Scissors

Knife

Instant Cemment

Cross Wrench

Masking Tape

Paints

Brush

Precision Caliper

Diff. Oil

Shock Oil

1.5mm Allen Wrench

2mm Allen Wrench

2.5mm Allen Wrench

4'5'5.5'7mm Allen Wrench

#1000

#500

(special tool for all turnbuckles)

50/35 wt

SUITABLE SERVO SIZE

(TYPE A) (TYPE B)

Futaba- S9650

AIRTRONICS - 94141Z

JR- STEERING ONLY- DS9411

Hitec- HS-5245MG

JR- DS3400G THROTTLE ONLY

28~32mm 35~36mm

15~17mm

28~30mm 31~33mm

15~16mm

PLASTIC PARTS FOR USE

40833

RECEIVER BOX

40834

SERVO SAVER

40839

FRONT C HUB

40835

DIFF. CASE

40836

FRONT AND REAR LOWER ARM

40837

FRONT UPPER ARM AND ARM HOLDER

40840

FRONT AND REAR GEAR BOX

30802

THROTTLE LINKAGE PLASTIC

PLASTIC PARTS FOR USE

SYMBOL USED THROUGHOUT THE INSTRUCTION MANUAL

Ensure

Free

Movement

Ensure Free

Movement

Apply

Grease

Apply Grease

Oil

Tighten

Do Not

Over Tighten

Rotate

Direction Rotate

Direction

Contact

Adhesive

Contact Adhesive

Sc er w

Ceme t

BAG

1:1

Parts Bag Used Degrease With

Motor Spray

Do Not

Over Tighten

Clockwise

Rotation

Anti-clockwise

Rotation

True-To-Scale

Apply OilApply Screw

Cement

40842

WING STAY & BUMPER

40841

FRONT KNUCKLEARM

40843

REAR UPRIGHT

40844

CENTER DIFF. MOUNT

40848

STABILIZER BALL END

37100

SHOCK PLASTIC

40852

WING

ASSEMBLY OF THE CENTER DIFF.

ASSEMBLY OF THE FRONT GEAR CASE

ASSEMBLY OF THE FRONT SHOCK STAY

Step 1 Step 2

.....x8

30779

4x10mm Washer

30773

4mm

Cross Pin

.....x2

Dif . Oilf

40011

2.6x10mm

30773 40805 30779

.....x4

Tight the diff screws in this order.

3x35mm

3x10mm

Adjust the backlash with the shims.

Apply

Grease

Screw

Cmnte

38254

12x15x0.25mm Shim

.....x2

37430

5x11mm Ball Bearing

.....x2

94043

3x35mm Hex Screw .....x2

94003

3x10mm Hex Screw .....x2

3x10mm

94003

3x10mm

Hex Screw .....x4

Use 1000 weight diff. oil in the

center.

Fill the Diff. Case to approx. 80%

with the Diff.Oil.

38254

40804

37430

40840

40806

4x4mm

40840

40813

40842

3x10mm

40872

94046

2.6x10mm

Flat Head Screw

94034

4x4mm Set Screw .....x1

1:1

Tighten

* Notice the direction of the

front lower arm holder in front.

Down

ASSEMBLY OF THE FRONT LOWER ARMS

ASSEMBLY OF THE FRONT UPPER ARMS

ASSEMBLY OF THE KNUCKLE ARMS Assembly for both right and left side.

Step 3

Step 1

Step 2

Step 4

Step 2

3x8mm

3x12mm

40813

40837

40825

40837

3x12mm

40837

40824

40841

40818

37360 40818

40840

37390

37430

40875

40839 3x10mm

3x10mm

40836

40825 40836

Step 1

40837

40826

40838

30403

94035

3x8mm

Set Screw .....x1

94004

3x12mm

Hex Screw .....x2

94004

3x12mm

Hex Screw .....x2

.....x2

30403

6mm Ball

94003

3x10mm

Hex Screw .....x2

37430

5x11mm Ball Bearing

.....x2

40818

King Pin Bushing

.....x2

1:1

Do Not

Over Thigten

Do Not

Over Thigten

Srewc

Cement

S rew

Cement

Ensure

Free

Movement

37390

2x10.8mm Pin

.....x2

*Approx. 8.5mm

1:1

Ensure

Free

Movement

Ensure

Free

Movement

Ensure

Free

Movement

Ensure

Free

Movement

* Notice the direction of the

front lower arm holder in rear.

Anti-clockwise mark.

* A 3x8mm set screw is

used to adjust ride-height.

ASSEMBLY OF THE FRONT SUSPENSION ARMS Assembly for both right and left side.

ASSEMBLY OF THE FRONT STABILIZER Assembly for both right and left side.

Makes two rods for left and right

hand-side.

ASSEMBLY OF THE FRONT STABILIZER

3x4mm

3x15mm

40823

3x15mm

3x8mm

40848

30341

30403

2.5x8mm

3x3mm

40840

40817

40840

3x3mm

94001

3x4mm

Hex Screw .....x2

94005

3x15mm

Hex Screw .....x2

94005

3x15mm

Hex Screw .....x2

94035

3x8mm

Set Screw .....x2

.....x2

30403

6mm Ball

94033

3x3mm

Set Screw .....x4

94044

2.5x8mm

Hex Screw .....x2

Ensure

Free

Movement

Ensure

Free

Movement

Screw

Cem nt

ScreweCem nt

2.5mm

ASSEMBLY OF THE SERVO SAVER

ASSEMBLY OF THE SERVO SAVER AND THE STEERING TIE-ROD

*Approx. 0.5mm

Step 1 Step 2 Step 2

*Approx. 37.5mm

1:1

Step 1 Step 2

ASSEMBLY OF THE SERVO SAVER ONTO THE FRONT GEAR BOX

37360

40834

40811

40810

40809

40834

37220

3x8mm

37220

3x8mm

40834

40812

35958

3x8mm

40834

40827

37650

3x8mm

35958

3x8mm

37220

King Pin Bushing

.....x2

94002

3x8mm

Hex Screw .....x2

94002

3x8mm

Hex Screw .....x3

94040

3x8mm Washer .....x2

35958

5x8x2.5mm Ball Bearing

.....x4

94002

3x8mm

Hex Screw .....x2

Do Not

Over Tighten

ewScr

C entem

Servo saver spring preload setting.

Ensure

Free

Movement

Scr wee t

Cem n

ASSEMBLY OF THE REAR GEAR CASE

ASSEMBLY OF THE REAR SHOCK STAY

ASSEMBLY OF THE WING STAY

Step 1 Step 2

3x10mm

3x12mm

38254

40804

37430

40840

37430

40806

4x4mm

3x35mm

3x35mm 40815

3x10mm

40840

40834

3x10mm

40842

3x10mm

40873

3x10mm

40842

3x10mm

37430

5x11mm Ball Bearing

.....x2

94003

3x10mm

Hex Screw .....x4

94043

3x35mm Hex Screw .....x2

38254

12x15x0.25mm Shim

.....x2

94003

3x10mm

Hex Screw .....x3

94003

3x10mm

Hex Screw .....x2

94004

3x12mm

Hex Screw .....x4

Screw

Cement

ASSEMBLY OF THE WING STAY

ASSEMBLY OF THE REAR LOWER ARMS

ASSEMBLY OF THE REAR SUSPENSION ARMS

Step 1 Step 2

Assembly for both right and left side.

3x12mm

40834

3x15mm

3x12mm

40816

40837

40825

40836

40837

40836

3x8mm

3x4mm

40823

37430

40843

40840

37390

40875

40843

94004

3x12mm

Hex Screw .....x3

94005

3x15mm

Hex Screw .....x1

94035

3x8mm

Set Screw .....x2

94004

3x12mm

Hex Screw .....x2

37430

5x11mm Ball Bearing

.....x4

94001

3x4mm

Hex Screw .....x2

1:1

37390

2x10.8mm Pin

.....x2

Ensure

Free

Movement

Ensure

Free

Movement

Ensure

Free

Movement

*A 3x8mm set screw is

used to adjust ride-height.

ASSEMBLY OF THE REAR SUSPENSION ARMS Assembly for both right and left side.

*Approx. 48mm

1:1

ASSEMBLY OF THE REAR STABILIZER

Makes two rods for left and right

hand-side.

3x15mm

ASSEMBLY OF THE REAR STABILIZER

30403

40828

37100

3mm

3x15mm

30341

30403

3x8mm

40848

40817

2.5x8mm

3x3mm

40840

30403

94005

3x15mm

Hex Screw .....x4

.....x4

30403

6mm Ball

94041

3mm

Nylon Nut .....x2

Assembly for both right and left side.

.....x2

30403

6mm Ball

94005

3x15mm

Hex Screw .....x2

94035

3x8mm

Set Screw .....x2

94033

3x3mm

Set Screw .....x4

94044

2.5x8mm

Hex Screw .....x2

Ensure

Free

Movement

3x3mm

Screw

Ceme

Scre

C nt

eme

2.5mm

222

ASSEMBLY OF THE CENTER DIFF. MOUNT

ASSEMBLY OF THE FRONT GEAR CASE ONTO CHASSIS

23 ASSEMBLY OF THE BRAKE DISK INTO CENTER DIFF.

Step 1 Step 3

Step 2

Step 1

* Remove the double-side

tape before assembly.

double-side

tape

40844

30171

40830

3x3mm

3x10mm

39243

30171

3x3mm

3x12mm

38272

38271

40044

40042

40044

40042

3x12mm

40044

3x10mm

40801

94033

3x3mm

Set Screw .....x1

94003

3x10mm

Hex Screw .....x4

.....x2

39243

5x8mm

Flange Ball Bearing

94033

3x3mm

Set Screw .....x1

94004

3x12mm

Hex Screw .....x4

94019

3x10mm

Flat Head Hex Screw .....x6

*Approx. 12mm

1:1

Step 2

1.5mm 1.5mm

* Leave a 1.5mm space between

the two brake pads.

ASSEMBLY OF THE CENTER DIFF. ONTO CHASSIS

ASSEMBLY OF THE REAR GEAR CASE ONTO CHASSIS

SUITABLE SERVO

(CHECK YOUR SERVO BEFORE USE.)

40822

3x10mm

40822

3x10mm

94019

3x10mm

Flat Head Hex Screw .....x6

94019

3x10mm

Flat Head Hex Screw .....x4

TYPE A TYPE B

28~32mm 35~36mm

15~17mm

28~30mm 31~33mm

15~16mm

*Insert the drive shaft into

the cap joint before assembly

center diff. onto chassis.

*Insert the drive shaft into

the cap joint before assembly

rear gear box onto chassis.

Futaba- S9650

AIRTRON ICS - 94141Z

JR- STEERING ONLY- DS9411

Hitec- HS-5245MG

JR- THROTTLE ONLY- DS3400G

ASSEMBLY OF THE RADIO TRAY

ASSEMBLY OF THE RADIO TRAY AND RECEIVER BOX

Step 1 Step 2

3x8mm

3x5mm

40874

40833

3x8mm

3x8mm 3x8mm

3x5mm

3x8mm

3x5mm

3x8mm 3x8mm

3x10mm

3x8mm

10281

3x8mm

40833

94002

3x8mm

Hex Screw .....x10

94018

3x5mm

Flat Head Hex Screw.....x1

3x8mm

94002

3x8mm

Hex Screw .....x8

94018

3x5mm

Flat Head Hex Screw .....x3

94003

3x10mm

Hex Screw .....x2

94002

3x8mm

Hex Screw .....x2

TYPE A

TYPE B

40876

*Use the screw provided

with your switch

Switch

ASSEMBLY OF THE RADIO TRAY AND RECEIVER BOX

ASSEMBLY OF THE RADIO TRAY ONTO CHASSIS

ASSEMBLY OF THE STEERING SERVO AND STEERING ROD

37410

40855

30560

3x10mm

30661

37360

38398

37650

40833

94019

3x10mm

Flat Head Hex Screw .....x5

Use the screw

provided with

your servo.

Receiver

40861

*Use the AAA type

bettery

*Put the Servo and Switch wire into receiver box and connect to receiver .

*Arrangement the servo wire as picture shown.

*Approx. 40mm

1:1

* Choose the right servo horn adapter for your servo.

S J F H

Sanwa/Airtronics JR Futaba HiTech

*Ensure that servo gears are centered before attaching

the servo horns. The best way to accomplish this is by

connecting the servos to the radio system and setting

the trim to the center.

ASSEMBLY OF THE FUEL TANK ONTO CHASSIS

²Õ¦Xªo½c¦Ü©³½L

ASSEMBLY OF THE CLUTCH

ASSEMBLY OF THE CLUTCH AND ENGINE MOUNT

Step 1 Step 2

3x10mm

*Put the P3 O-Ring under the fuel

tank before assembly.

TM-47

37070

10098

40814

10330

10010

10102

10399

34110

3x8mm

3x5mm 5x8x0.3mm

5x8x0.8mm

3mm

40864

3x12mm

94019

3x10mm

Flat Head Hex Screw .....x2

37070

P3 O-Ring

.....x2

.....x1

5x8x0.3mm Washer

34110

5x10x4mm Ball Bearing

3x8mm Washer

3x5mm Cap Screw

.....x2

5x8x0.8mm Washer

3x12mm Cap Screw

.....x1

.....x4

*Fit the flywheel using a pair of the

plIer and cross wrench.

*Place the clutch shoes with the clutch

springs over the 3 pins of the flywheel.

*Using a phillips screw driver or needle

nose pliers and bend the small end lf

the clutch spring behind the pilot shaft

#174C than press down.

35313

3mm

Nylon Nut .....x4

10091

Pilot Shaft

(Not Included)

Threaded

Crank Shaft

* Only use the #174D pilot shaft for threaded crank

shaft engine.

Screw

Cement

40814

crS ew

Ceen

Do Not

Over Tighten

37070

*Slide the 3mm nylon

nut into engine mount.

7x12x0.5mm

10330

* Use the 7x12x0.5mm washer

only according to use different

engine.

*Useing the washer according

to the engine you use.

10099

ASSEMBLY OF THE ENGINE ONTO CHASSIS

ASSEMBLY OF THE MANIFOLD AND MUFFLER

ASSEMBLY OF THE THROTTLE LINKAGE

Step 1 Step 2

Step 3

Cut off the servo saver as shown.

2mm

30661

2x8mm

30802

3x10mm

2.6x18mm

30802

30531

3x3mm

10300

30802

30172

10300

40829

37100

(1mm)

(2mm)

3x3mm

3x8mm

97501

3x5mm 4x4mm

95700

4x4mm

10120

40831

40832

40878

40879

95901

40060

94002

3x8mm

Hex Screw .....x4

94018

3x5mm

Flat Head Hex Screw .....x1

94034

4x4mm

Set Screw .....x2

94033

3x3mm

Set Screw .....x2

2mm Nut

.....x2

40060

2.5mm Nylon Nut

.....x1

2X8mm

Screw

2.6X18mm

Screw

.....x2

.....x1

*Use note book paper to set gear backlash

between spur gear and clutch bell gear,

applying pressure while retightening the

engine.

*If the space is not correct the spur gear

will be damaged.

Note book Paper.

Ensure

Free

Movement

*Take the 1mm and 2mm washer

from shock plastic tree.

ASSEMBLY OF THE THROTTLE LINKAGES INTO LEVER

ADJUSTING THE ENGINE CONTROL LINKAGES

ASSEMBLY OF THE AIR FILTER

Step 1 Step 2

40858

40856

40857

40856

3x8mm

10185

3x3mm

10300

Approx. 1mm gap

(Neutral)

(Throttle High)

(Brake)

Idling adjusting

Screw

10300

Approx. 0.5mm

Carburetor is Opening fully

10300

94033

3x3mm

Set Screw

.....x2

* Use the screw

provided with

your servo .

94002

3x8mm

Hex Screw .....x1

*Apply filter oil to the

foam before use.

*Snap on.

* Choose the right servo horn adapter for your servo.

S J F H

Sanwa/Airtronics JR Futaba HiTech

*Ensure that servo gears are centered before attaching

the servo horns. The best way to accomplish this is by

connecting the servos to the radio system and setting

the trim to the center.

Turn on the Transmitter then Receiver and set the

Engine Control Servo Trim to the neutral position.

Adjust the idling adjusting screw on the Carburetor

to be open approx. 1mm gap.

Adjust both of the 10300 Engine Control and Brake

linkage Accordingly.

Adjust the Engine while it is not running.

Adjust the Servo-Horn mounting position for the

Carburetor to be full open.

Change the pivot mounting position on the servo

horn in case the Carburetor is not open fully or

if it opening excessively. Or if available on the

Transmitter, adjust the Throttle high end point.

Adjust 10300 so the brakes work smoothly.

If the brakes apply too much or not enough,

adjust 36140 accordingly. Or if available on

the adjustment.

Adjust 36140 to change the front or rear brake.

ASSEMBLY OF THE FRONT SHOCKS

ASSEMBLY OF THE REAR SHOCKS

Step 1 Step 2

Step 3 Step 4

Fit the o-ring into groove before

assembly.

Fill the shocks with oil.

18mm

CORRECT SHOCK ASSEMBLY

Carefully screw the

shock shaft into the

bottom of the plastic

ball and until the

distance between the

ball end and the shock

body is 18mm for the

front.

020 30 4010

N.B. Do not over tighten

as the plastic will strip.

Step 5

*Assemble 2 sets for front.

Use 50wt oil for front.

*Assemble 2 sets for rear.

Use 35wt oil for rear.

Step 1 Step 2

Step 3 Step 4

Fit the o-ring into groove before

assembly.

1.Pull down piston and pour oil

into shock cylinder.

2.To remove air bubbles by

slowly moving piston up and

down.

3.Pull down piston, attach

pressure top and shock oil

overflow with tissue paper.

Fill the shocks

with oil.

32m

CORRECT SHOCK ASSEMBLY

Carefully screw the

shock shaft into the

bottom of the plastic

ball and until the

distance between the

ball end and the shock

body is 32mm for the

front.

020 30 4010

N.B. Do not over tighten

as the plastic will strip.

Step 5

37966

37967

40863

40881 37100

40845

2mm

37100

40862

37100

37080

40884

37100

3x20mm

40854

30403

40883

37967

37966

40863 40866

2mm

37100

40854

30403

3x20mm

40884

37100

40862

37100

37080

1.Pull down piston and pour oil

into shock cylinder.

2.To remove air bubbles by

slowly moving piston up and

down.

3.Pull down piston, attach

pressure top and shock oil

overflow with tissue paper.

94007

3x20mm

Hex Screw .....x2

37967

P3 O-Ring

.....x4

.....x2

30403

6mm Ball

37967

C-Ring

.....x2

37967

Washer (Black)

.....x2

94007

3x20mm

Hex Screw .....x2

37967

P3 O-Ring

.....x4

.....x2

30403

6mm Ball

37967

C-Ring

.....x2

37967

Washer (Black)

.....x2

50wt

35wt

USE THE LARGER

2 HOLE PISTON

USE THE LARGER

2 HOLE PISTON

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