Janschitz BP 600 User manual

BP 600
Rotary cup sealing machine
OPERATION MANUAL
Franz Janschitz Ges.m.b.H Tel: [phone]
Eisenstrasse 81 Fax: [phone]
A – 9330 Althofen www.janschitz gmbh.at
office@janschitz gmbh.at

Contents
I. Usage and Feature
II. Main Parameters
III. Structure and principle
IV. Installation and Adjustment
V. Maintaining
VI. Breakdown and Solutions
VII. Electronic Diagram and Electronic Parts List
VIII. Packing List
IX. Certificate
X. Warranty Card

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I . U s a g e a n d F e a t u r e
BP 600 Semi-automatic Rotary Sealing Machine has the functions of manual turn rotary
board, automatic filling/foil placing and sealing. It adopts intelligent temperature
controller, the temperature error < ± 1%, strong sealing function. It uses JAPANESE
OMRON PLC. Fuselage of Stainless steel is up to food standard. The usage of pneumatic
parts simplifies the mechanical structure., decrease the breakdown. The performance of the
machine is more stable and safe. Automatic flow filling without spray or leaking,
excellent sealing, increase the capacity and longer the machine life.
The machine can use aluminum foil or aluminum film or roll of plastic film, it is widely
used in beverage, milk and food industries.
II. M a i n P a r a m e t e r
Rotary speed: 10 rounds/min
Output: 600 cups/hour
Heating power consumption: l kw
Air consumption: 0.3 m
3
/min
Voltage: 220V 50HZ
Machine size: 800mm x 600mm x 800mm
Weight: 90Kg
III. S t ruc ture a n d P r inc ip le
1. Structure
Refer to Whole machine structure (FIG 1) and Sealing and Cutting Structure
The whole machine is composed of main body, automatic gravity filling system,
automatic sealing system. The cup is put manually in the cup mould on the
aluminum board, the board turned manually one station ahead, the filling piston begins
to work (filling volume can be adjusted by the cylinder valve), the sealing works at the
same time, the cup taken out manually.
Heating system: It is composed of intelligent temperature controller, heating element,
solid booster and thereto couple. The heating temperature can be adjusted between
0 - 300 .
The machine connects 220V 50HZ Single phase alternating currents, the capacity of air
compressor must be bigger than 0.4 m
a
/h.
2. Principle and Usage
As Pic 1 and Pic 3 shows
Turn on "power" switch, the power indicating light is on. Connect the air compressor to the
machine, adjust the air filter pressure to 0.65Mpa (it is adjusted before going out the
factory), the whole machine is on the original working condition.
Turn on Heating switch, the heating indicating light is on. Set the temperature to 150 °C,
when the temperature reaches the setting temperature, then adjust the temperature

to 160-250°C (set the temperature according to the material and thickness of the foil/film,
the thicker the foil/film, the higher the temperature is). The average temperature is
180°C .
The sealing time can be adjusted in PLC, adjust the time according to the sealing effect.
The filling volume can be adjusted by the valve.
When operating the machine, check the working condition such as running of the spare
parts, the fixing of the screws, air pipe connection. If anything wrong, stop the machine
immediately and fix it, then restart the machine.
When the temperature reaches the setting temperature, put the cups into the cup mould,
install the film on the film set or put the foils in the foil setting system, turn the rotary
board, the indicating light is on, the machine is on automatically filling and sealing, the
finished products should be taken out manually.
IV. Installation and Adjustment
1. After opening the package, check the spare parts first to make sure you get all the parts.
Check the screws tight or loose, check the operation of the parts.
2. Adjust the temperature according to the thickness of the film/aluminum foil. Adjust
the volume by the cylinder valve. The temperature time and sealing time can be
adjustable.
V. Maintaining
1. Check the air source pressure before running, the average air pressure should be 0.6-
0.7Mpa. To insure the good working of the cylinder, drain the waste water in thefilter
regularly.
2. After working, let the heating part cool on room temperature. Clean the filling tank
with hot water and drain the water. Clean the aluminum board to prevent corrosion and
aging.
3. Clean the heating part to better the sealing effect.
4. Connect the machine earth wire properly to safe using.
5. Set the sealing temperature from low to high to insure the sealing temperature more
even and better sealing effect.
6. Stop the machine immediately when breakdown happens, the whole machine is on reset
condition, shut down the power and check the breakdowns. After fixing, restart the
machine.

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VI. Breakdown and Solutions
Breakdown Cause Solution
The power indicating light is
off when turn on "power"
switch
A. power switch bad contact
B. the light breaks down or
welding loose
A. change the switch or fix
the switch touch point
B. change the light or
re-welding
Filling volume inaccurate A. valve not adjust properly
B. filling solenoid valve core
has stain or coil burned
A. Readjust the valve
B. Clean the core and change
the solenoid valve
Bad sealing A. sealing temperature too
low
B. sealing spring ages
C. the film and the material
of the cup not match
A. adjust the sealing
temperature
B. change the sealing spring
C. change the film
Temperature controller not
work
A. the temperature switch
burned
B. heater burned
C. temperature controller
breaks
D. t h e r m o couple not
connect properly or
breaks
A. change the switch
B. change the he ate r
C. repair the temperature
controller or change it
D. reconnect the wire or
change the thermo couple
VII. Electronic Diagram and Electronic Parts List
Electronic Diagram

2. Electronic parts list
No. Part Name
1 Solid booster
2 PLC
3 Button with indicating light
4 Intelligent temperature controller
5 Thermo couple
6 heater
7 Power switch