Jasic P150LT User manual

Wilkinson Star Technical
Jasic Cut 160
P150LT Plasma Hand Torch Manual

2
Contents Page
Before starng any cung acvity thoroughly read the operang manual rst to familiarize yourself with the safe and correct
operaon of your Jasic plasma machine. Always ensure that you have suitable eye protecon and protecve clothing. Also take
the necessary steps to protect any persons within the cung area.
Index Page Number
Jasic Cut 160 with P150LT Plasma Torch Overview 3
P150LT Consumable Breakdowns 4
P150LT Torch Informaon 9
Machine torch opon 11
Safety Informaon 12
General Plasma Cung Informaon 13
Stand-o Cung 14
Drag Cung 15
Piercing 16
Bevelling 16
Gouging 17
Plasma Cung Tips and Techniques 18
Plasma Machine Gas Supply - Compressed Air 19
Contact Details 20

3
Wilkinson Star Technical
Jasic Cut 160 Plasma Cung Machine
supplied with P150LT 6m Plasma Hand Torch
P150LT (6m Pt No C1576LT) Torch Specicaons
P150LT (12m Pt No C1578LT)
Duty Cycle : 150 Amps at 60%
Gas Air Pressure - Cung : 76-80 PSI (4.8 - 5.0 bar)
Gas Air Flow : 466 SCFH (220 lpm)
Pilot Arc Ignion : HF
Jasic Plasma Cut 160 Circle Cung
Guide Kit - part number CA2

4
Item No Part Number Descripon Pack Qty
102001 P150LT Torch Head (hand) 1
1a 09706 P150LT Handle c/w Switch 1
1b C1398 'O' Ring - Torch Head 5
1c C1017 Front Insulator - Vespel 1
3C1378 Diuser 1
4C1376 Electrode Hafnium 5
5C1377 Swirl Ring Vespel 1
6C1371 Cung Tip 1.1mm 60A 10
6C1372 Cung Tip 1.35mm 90A 10
6C1373 Cung Tip 1.6mm 120A 10
6C1374 Cung Tip 1.8mm 150A 10
6WB300128 Gouging Tip 2.4mm 100A 10
6C1375 Gouging Tip 3.0mm 150A 10
8C1018 Extended Diuser 1
8a C1517 Extended Electrode 5
9C1369 Extended Tip - Max 50A 10
10 C1001 Extended Tip 1.35 - 90A 10
10 C1002 Extended Tip 1.6 - 120A 10
10 C1003 Extended Tip 1.8 - 150A 10
11 C1389 Nozzle Retaining Cap 1
12 C1393 Contact Nozzle Retaining Cap 1
13 C1007 Spring Holder Protecon Nut 1
14 C1008 Stand O Spring (for C1389) 5
15 C1009 Gouging Spacer (use with item 12) 1
16 C1010 Spacer for Contact Cung (use with items 6, 12 & 22) 1
17 C1406 Gouging Spacer (use with item 11) 1
19 C1014 Shield Cup - Max 50A 1
20 C1015 Spacer for Contact Cung 1
21 C1020 Spacer for Extended Tips (90A and above) 1
22 C1016 Locking Nut 1
23 C1386 Stand O Spring 5
24 C1408 Double Pointed Spacer 1
25 C1409 Crown Spacer 1
27 C1509 Extractor for Swirl Ring 1
28 C3045012 Wrench for Electrode 1
Please Note: Only use the above conguraon for the Jasic Cut 160 model
Jasic Cut 160 Plasma with P150LT 6m Hand Torch
Wilkinson Star Technical

5
Wilkinson Star Technical
Jasic Cut 160 Plasma Machine with P150LT Hand Torch
Stand-o cung setup
Item No Part Number Descripon Pack Qty
102001 P150LT Torch Head (hand) 1
1a 09706 P150LT Handle c/w Switch 1
1b C1398 'O' Ring - Torch Head 5
1c C1017 Front Insulator - Vespel 1
3C1378 Diuser 1
4C1376 Electrode Hafnium 5
5C1377 Swirl Ring Vespel 1
6C1371 Cung Tip 1.1mm 60A 10
6C1372 Cung Tip 1.35mm 90A 10
6C1373 Cung Tip 1.6mm 120A 10
6C1374 Cung Tip 1.8mm 150A 10
8C1018 Extended Diuser 1
8a C1517 Extended Electrode 5
9C1369 Extended Tip—Max 50A 10
10 C1001 Extended Tip 1.35 - 90A 10
10 C1002 Extended Tip 1.6 - 120A 10
10 C1003 Extended Tip 1.8 - 150A 10
11 C1389 Nozzle Retaining Cap 1
12 C1393 Contact Nozzle Retaining Cap 1
13 C1007 Spring Holder Protecon Nut 1
14 C1008 Stand O Spring (for C1389) 5
19 C1014 Shield Cup - Max 50A 1
21 C1020 Spacer for Extended Tips (90A and above) 1
22 C1016 Locking Nut 1
23 C1386 Stand O Spring 5
24 C1408 Double Pointed Spacer 1
25 C1409 Crown Spacer 1
27 C1509 Extractor for Swirl Ring 1
28 C3045012 Wrench for Electrode 1

6
Jasic Cut 160 Plasma Machine with P150LT Hand Torch
Exposed p contact cung setup
Wilkinson Star Technical
Item No Part Number Descripon Pack Qty
102001 P150LT Torch Head (hand) 1
1a 09706 P150LT Handle c/w Switch 1
1b C1398 'O' Ring - Torch Head 5
1c C1017 Front Insulator - Vespel 1
5C1377 Swirl Ring Vespel 1
8C1018 Extended Diuser 1
8a C1517 Extended Electrode 5
9C1369 Extended Tip - Max 50A 1
12 C1393 Contact Nozzle Retaining Cap 1
19 C1014 Shield Cup - Max 50A 1
22 C1016 Locking Nut 1
27 C1509 Extractor for Swirl Ring 1
28 C3045012 Wrench for Electrode 1

7
Jasic Cut 160 Plasma Machine with P150LT Hand Torch
Enclosed p drag cap cung setup
Wilkinson Star Technical
Item No Part Number Descripon Pack Qty
102001 P150LT Torch Head (hand) 1
1a 09706 P150LT Handle c/w Switch 1
1b C1398 'O' Ring - Torch Head 5
1c C1017 Front Insulator - Vespel 1
3C1378 Diuser 1
4C1376 Electrode Hafnium 5
5C1377 Swirl Ring Vespel 1
6C1371 Cung Tip 1.1mm 60A 10
6C1372 Cung Tip 1.35mm 90A 10
6C1373 Cung Tip 1.6mm 120A 10
6C1374 Cung Tip 1.8mm 150A 10
8C1018 Extended Diuser 1
8a C1517 Extended Electrode 5
10 C1001 Extended Tip 1.35 - 90A 10
10 C1002 Extended Tip 1.6 - 120A 10
10 C1003 Extended Tip 1.8 - 150A 10
12 C1393 Contact Nozzle Retaining Cap 1
16 C1010 Spacer for Contact Cung (use with items 6, 12 & 22) 1
20 C1015 Spacer for Contact Cung 1
22 C1016 Locking Nut 1
27 C1509 Extractor for Swirl Ring 1
28 C3045012 Wrench for Electrode 1

8
Jasic Cut 160 Plasma Machine with P150LT Hand Torch
Gouging setup
Wilkinson Star Technical
Item No Part Number Descripon Pack Qty
102001 P150LT Torch Head (hand) 1
1a 09706 P150LT Handle c/w Switch 1
1b C1398 'O' Ring - Torch Head 5
1c C1017 Front Insulator - Vespel 1
3C1378 Diuser 1
4C1376 Electrode Hafnium 5
5C1377 Swirl Ring Vespel 1
6WB300128 Gouging Tip 2.4mm 100A 10
6C1375 Gouging Tip 3.0mm 150A 10
11 C1389 Nozzle Retaining Cap 1
12 C1393 Nozzle Retaining Cap 1
15 C1009 Gouging Spacer (use with item 12) 1
17 C1406 Gouging Spacer (use with item 11) 1
27 C1509 Extractor for Swirl Ring 1
28 C3045012 Wrench for Electrode 1

9
P150LT Plasma Hand Torch
The P150LT plasma torch supplied has the ‘euro style’ power/gas connecon, pilot cable and switch pins connecons.
All Jasic plasma cung systems and torches supplied incorporate a safety circuit to prevent operator injury when changing consumables
etc. This is a simple ring circuit that breaks the electrical torch switching as soon as the retaining cap is removed prevenng machine
operaon. Without such a protecon circuit as previously menoned the open circuit voltage could be as high as 350V DC at the torch
head.
The torch head encompasses a full set of consumables as shown right, these consumables are
made up of a cooling tube, torch electrode, swirl ring for gas distribuon, cung p, retaining
cap and if required a stand o device to ensure the same distance between p and material
being cut.
Plasma Torch Connecon Diagram
Wilkinson Star Technical

10
P150LT Plasma Hand Torch
Fing the P150LT plasma torch
On the Jasic Cut 100 plasma machine, the below torch ng instrucons will need to be observed.
• Locate plasma torch plug into euro connector socket as shown in (Fig 1) image below
• While using the key provided (Fig 6)
• Push and hold in buon in (Fig 2) whilst at the same me rotang the nut clockwise unl fully connected and ght as
shown in Fig 3
• Fig 4 shows the torch screwed in correctly
• Fig 5 shows the torch not fully connected in place Fig 6
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5
Push buon
Wilkinson Star Technical