Jay electronique Orion OREL User manual

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Installation and
user technical manual
Radio remote controls
Orion
OREi - OREV
OREi - OREV
ORET
ORET
OREL
OREL
ORRD
ORRD
ORRS
ORRS
ORRA
ORRA
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Table of contents
1 - General safety rules and precautions..............................p. 60
2 - Presentation of Orion series..................................p. 61
3 - Operating.................................................................p. 62
3.1- Operating principle........................................................................p. 62
3.2- Product configuration principle.....................................................p. 63
3.3- Operation of “On/Off” button.........................................................p. 64
3.4- Operation of «RM» relay ..............................................................p. 65
4 - Default configuration on delivery..........................p. 67
4.1- Instructions before use..................................................................p. 67
4.2- Orion transmitters delivery configuration.....................................p. 67
4.3- Orion receivers delivery configuration .........................................p. 68
5 - Product references.................................................p. 69
5.1- Transmitters ORE .........................................................................p. 69
5.2- Receivers ORR .............................................................................p. 69
5.3- Transmitter accessories................................................................ p. 70
5.4- Receiver accessories....................................................................p. 70
6 - Technical characteristics.......................................p. 71
6.1- Orion transmitters (ORE)..............................................................p. 71
6.2- Charger supports ..........................................................................p. 72
6.3- Orion receivers (ORR)..................................................................p. 73
6.3.1- Relays : control limitation..............................................................p. 74
6.3.2- Relays : technical characteristics..................................................p. 74
6.3.3- Protection of receiver board and relays ........................................p. 75
6.3.4- Particularity of ORRD receiver on DIN rail....................................p. 76
7 - Product configuration ............................................p. 77
7.1- Configuration steps to be respected............................................p. 77
7.2- Transmitter identity code programming .......................................p. 78
7.2.1- Special features of OREV transmitter...........................................p. 79
7.3- «Standard» Transmitter / Receiver association .......................... p. 80
7.4- «Customized» Transmitter / Receiver association ..................................p. 82
7.5- Multi-receiver selection modes..................................................................p. 85
7.5.1- Fixed channel multi-receiver selection mode................................p. 86
7.5.2- Auto channel multi-receiver selection mode .................................p. 88
7.6- Programming of relay operating modes...................................................p. 90
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7.7- Programming of conflicting command interlocking..................................p. 92
7.7.1- Particularity of the «bistable ON/OFF» relay operating mode ......p. 93
7.7.2- Particularity of ORRA industrial receiver, «large model».................... p. 93
7.8- Radio channel programming procedure...................................................p. 94
7.8.1- Reading the current receiver radio channel..................................p. 96
7.9- Modification of radio power .......................................................................p. 97
7.10- Programming the « Standby » time delay................................................p. 98
7.11- Receiver parameter erasing procedure....................................................p. 99
7.12- Clearing the OREV transmitter parameters ...........................................p. 100
8 - Installation and use recommendations ..............p. 101
8.1- Interference suppression.........................................................................p. 101
8.2- Choice of operating radio frequency.......................................................p. 102
8.3- «Continuous NC or NO» relay operating mode.....................................p. 102
8.4- Minimum and maximum current of relay outputs...................................p. 102
8.5- «Multifunction» transmitters equipped with accumulators and charger
support (ORCL•) ......................................................................................p. 102
8.6- Receiver and antenna positions..............................................................p. 103
8.7- Product wiring...........................................................................................p. 105
8.7.1- Wiring recommendations ............................................................p. 105
8.7.2- Wiring the receiver ORR.............................................................p. 105
9 - Servicing................................................................p. 106
10 - Waste recycling and management......................p. 108
11 - Warranty ................................................................p. 109
• Appendix....................................................................p. 165
A - Transmitters ORE : detailed views......................p. 166
B - Receiver power supply connection ....................p. 167
C - Receivers ORR : detailed views ..........................p. 168
D - Dimensions ...........................................................p. 170
E - OWR01 : External antenna kit..............................p. 172
F - OWR02 : Internal antenna kit...............................p. 173
G - OWE10 : Carrying clip..........................................p. 174
H - List of available radio frequencies......................p. 175
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1 - General safety rules and precautions
A radio remote control is considered as a machine control
device. All applicable rules must therefore be observed to
ensure safe, correct operation of such devices.
For maximum safety when using the radio remote control, we
recommend that the operator carefully follows the instructions
provided in this manual.
IMPORTANT :
Before use, it is indispensable to modify and to personalize the
setting of the transmitter and receiver to insure the uniqueness of
the installation (see chapter «Device configuration»).
IMPORTANT :
It is the installer’s responsibility to make sure that the safety level
of this radio remote control (models with relay / On-Off button:
category B per EN954-1) is consistent with the risk presented by
the application. As may be required, the installer must check for
the presence of an emergency stop palmswitch on the equipment.
 If several radio controls are used on the same site, different radio
frequencies should be used, spaced by at least two channels (for
example, channels 5, 7, 9, etc.).
The more space there is between the chosen radio channels, the less
the risks of disturbance are (1).
 The operator must be appropriately trained and certified to operate
machines by radio remote control.
 The operator must have uninterrupted visibility of the manoeuvre
which he is performing. When the operator’s direct field of view is
inadequate, the controlled equipment must be equipped with auxiliary
devices to improve visibility. When several machines are being
moved simultaneously, the equipment must be fitted out to limit the
consequences of a possible collision.
 Do not forgetr to replace batteries or recharge accus when discharged.
 Service your equipment, and perform all periodic checks as may be
required by the intensity with which your equipment is used.
(1) = The programming of another radio channel number can only be done
with a transmitter equipped with an «On/Off» button.
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2 - Presentation of Orion series
For all questions relative to installation or use of the Orion Series
products, contact our customer service department (Monday to
Friday) :
Tel : [phone]
Fax : [phone]
Email : customer[email protected]
Thank you for choosing our Orion radio
remote control system !
Jay Electronique’s Orion radio remote control line is designed to satisfy
the needs of a wide range of standard and industrial applications, including
simple and multifunction applications..
The Orion line comprises a broad range of transmitters and receivers,
providing different types and numbers of functions, satisfying a variety of
requirements.
This product line also incorporates numerous features and significant
technological breakthroughs :
- European frequency band of 433-434 MHz with 18 possible
frequencies
- Simultaneous commands
- Programming of different functions by jumpers in receiver, or using
buttons on transmitter, thus enabling numerous possibilities:
- identity code,
- association of transmitter(s) / receiver(s),
- association of transmitter button(s) / receiver(s) relays,
- operating mode,
- command interlocking,
- radio frequency channel (on some models),
- duration of timing for «Standby» function (on some models).
- compact, light-weight, watertight and sturdy transmitters and
receivers.
- mechanical protection for buttons
- «on/off» button (on some models)
These radio remote controls fully satisfy the safety requirements of the
current applicable and draft standards and comply with the following
European directives :
-Machinery Directive
-RTTE : microwave equipment and telecommunication terminals
(low voltage, electromagnetic compatibility, radio-electric spectrum).
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3 - Operating
3.1- Operating principle
Orion Series provides remote control of one or several receivers
equipped with relays.
The transmitter and receiver communicate by radio waves on a
specific channel with a customized code (identity code).
The radio link is momentary; it is only active when the button on
the transmitter is pressed.
Each relay of the receiver can be programmed to ensure a specific
function according to the application.
(Example according to programming.)
Relay No. 1
actuated
Button No. 1
pressed
PRINCIPLE
Transmitter Receiver
Radio channel No. 17
(coded communication)
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3.2- Product configuration principle
All the configurations and functional customisations on the
products described in the «Product configuration» section are
performed on :
- the transmitter : using the function buttons, the « On/Off »
button (depending on model) and an internal DIP switch.
- the receiver : using 3 encoding jumpers (ORRS and ORRA
receivers) or programming microswitches (ORRD receiver)
and , as well as three LEDs V1 V2 and
V
3ORRA
ORRS ORRD
, provided for dialogue with the user during programming
procedures ( V1 is the receiver power indicator and stays on
steady when the receiver is supplied).
The encoding jumpers used with the ORRS and ORRA receivers
must be used to define the settings corresponding to the desired
programming (several jumpers are supplied with the products) :
jumper
JP1
Cavalier
JP2
JP3
jumper
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3.3- Operation of “On/Off” button
Certain transmitter models are equipped with an “On/Off” button
used to:
Switch on and off the transmitter, thus preventing any
unintentional actions on the function buttons.
Control a “RM” relay in the receiver (depending on model
and only when the receiver receives the change of state
command).
The transmitter models equipped with this button have two user-
definable functions :
Transmitter automatic shutdown (“standby function”)
Modification of working radio channel
Transmitters with
«On/Off» button
Transmitters without
«On/Off» button
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3.4- Operation of «RM» relay
Certain receiver models are equipped with an « RM » relay.
This relay can be directly activated and deactivated using the
transmitter « On/Off » button (available depending on model)
; it can also be activated at the same time as a function relay
(common relay).
Descriptions of 2 operating modes for this relay :
Mode 1 (by default) : «On/Off»
Note : the transmitter must be equipped with an « On/Off » button
- The «RM» relay contact is closed and remains closed on the
1st push on the transmitter «On/Off» button *.
- The contact opens in case of radio jamming (>1s) while a
transmitter function button is pressed, and remains open until
radio link is re-established.
- The contact opens and remains open if the transmitter «On/
Off» button is pressed a second time*.
*= Only if the radio link between the transmitter and the receiver is possible
Mode 2 : «Common relay»
Note : this operating mode does not require a transmitter equipped
with an «On/Off» button ; refer to the programming
procedure in the «Configuration of RM relay» section.
- The «RM» relay contact is closed when at least one of the
function relays is activated.
- The contact opens if none of the function relays is active or if
the receiver is switched off or in case of radio jamming (>1s)
while a transmitter function button is pressed.
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RM R1 R2 R3 R4
45678910111213123
F1
L1
N1
(*) (*) (*) (*)
ORRS
(*)
Example of use of «RM» relay, programmed with mode 2
«Common relay» for receiver ORRS42••• :
(*) = Interference suppression devices
hydro-electric
group control
solenoid valve
control
External
wiring
1Switch off the receiver
2
ORRS and ORRA receivers : install the jumpers and to configure
the settings.
ORRD receiver : set the microswitches and to the «ON» position
R2 R3 R4
V1 V2 V3
JP1 JP2 JP3
V1 V2 V3 JP2
JP1 JP3
JP1
JP4
V1 V3 V2
JP2
ONOFF
JP3
ORRS ORRA ORRD
3Switch on the receiver
To use this functionning mode :
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