JAYLINE UL200 Installation instructions

UL200
FREESTANDING WOOD FIRE
INSTALLATION & OPERATION INSTRUCTIONS
October 2014
June 2018
Please leave this information with the appliance

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JUNE 2018
Congratulations on the purchase of your UL200 Ultra Low Emission Burner,
by Jayline.
UL200 Ultra Low Emission Burner is not a conventional wood fi re, it is a ‘wood gasifi cation
stove’, developed for the optimal burning of air dried natural wood.
The principle of the wood gasifi cation stove & double combustion and its advantages
Generally: In a wood burning stove, a correctly burning fl ame emits the same amount of carbon dioxide
(CO2) as would be emitted through the natural decomposition of the wood itself.
The quantity of CO2 produced by combustion or decomposition of a tree is equal to the quantity of CO2 that
the tree would have extracted from the environment, releasing oxygen into the air whilst utilising the carbon
for growth during its lifetime.
Unlike wood, when fossil fuels are burned (which are not renewable), like coal, diesel oil & gas, a huge
amount of CO2 accumulated in the course of millions of years is emitted into the atmosphere, increasing
the green-house effect. Consequently, the use of wood as fuel maintains the perfect equilibrium of nature
because it is a renewable fuel of which burning is comparable with nature’s life cycle.
The principle of clean combustion is in perfect harmony with these characteristics.
Double combustion: What exactly do we mean by clean double
combustion and how does it work? By controlling the fl ow of
primary air and by adding secondary air, secondary combustion,
or post-combustion, takes places. This is indicated by a second
characteristically clearer and stronger fl ame below the main fl ame.
By adding new oxygen, this fl ame consumes the unburned gasses,
remarkably improving heat production and reducing the harmful
emission of CO (carbon monoxide) caused by incomplete combustion.
This is a unique feature of the UL200 stove.
Simply by burning your UL200 fi re correctly, you can improve effi ciency, reduce fuel consumption and
minimise air pollution.
Please read this installation and operation manual carefully.
The installation of this fi re must comply with the Installation Standard AS/NZS 2918:2001 as well as any
additional local requirements. Please ensure you have all relevant permits prior to installation.
Keep this booklet as a reference guide.

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JUNE 2018
Items supplied with the fi re
• Installation / Owners Manual
• Fire Lighter Cubes
INSTALLATION OF YOUR UL200 ULTRA LOW EMISSION BURNER
Jayline recommend you use a suitably qualifi ed installation technician to install your fi re. Your dealer or
heating specialist will be able to help with recommendations as well as advise on permits/consents required
for the installation in your area.
Please follow carefully all dimensions and recommendations provided on the individual specifi cation
sheet for your model of heater as these dimensions comply with the required New Zealand standard
(AS/NZS 2918:2001).
As safety and emissions performance can be affected by altering the appliance, no modifi cations are allowed
without the written permission from the manufacturer.
Installation
1. Unpack the heater and check that there is no damage.
2. Ascertain the position of the roof penetration for the fl ue system.
A correctly installed fl ue system will normally prevent down draught problems during windy
weather and eliminate smoke spillage problems due to lack of draught.
3. Ascertain suitable position for appliance and size of fl oor protector and check the ceiling to
ensure that no major structural members will be affected by the path of the fl ue.
4. Check measurements of the heater to combustibles.
5. Locate the heater in the required position (also see ‘Fitting Seismic Restraint’ after
installation instruction #10).
6. Using a plumb line fastened to the ceiling, mark the centre of the fl ue penetration position
and cut the ceiling hole to the required size and frame out.
7. Install the fl ue system (see fl ue installation instructions supplied with fl ue system).
Remember:
• The fl ue system should rise vertically from the appliance with as few offsets as possible.
Offsets should be limited as each change in direction creates a resistance to airfl ow and makes
fl ue cleaning diffi cult.
• The fl ue system must be well sealed using fl ue sealant with a minimum of 3 fi xings at each joint.
• The fl ue pipe penetrating the chimney must continue to the minimum length of 4.6m from the
top of the fl oor protector to the cowl.
• The Ø200mm liner must be fi tted from the ceiling plate (as per the fl ue kit instructions)
1 x 1200mm length is supplied in the MKIII Flue Kit.

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• Flue exiting more than 3 metres from the ridgeline must terminate no less than 1 metre above the
roof penetration (see diagram 1 below).
• Where the top of the fl ue pipe is more than 2 metres above its highest fi xing point, it must be
stayed against high winds.
9. Drill and fi x fl ue system into fl ue spigot with stainless steel self-tapping screws.
10. Drill and secure the appliance to the fl oor protector using the two holes in the rear bracket
of the appliance.
FITTING SEISMIC RESTRAINT
The Floor Protector must be mechanically fi xed to the fl oor by bolting or screwing. Note: Floor Protector to be
fi xed by gluing when on a concrete fl oor that may have water pipes or electrical wires present. The appliance
can then be bolted to the fl oor protector with two 6mm x 50mm dynabolts or equivalent.

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REDUCING CLEARANCES TO COMBUSTIBLE WALLS
In the event it is necessary to reduce the clearances to combustible surfaces, it must always be
done in accordance with the safety standard AS/NZS2918:2001 Section 3, Tables 3.1 and 3.2
The shielding shall be constructed from a heat resistant material. The shield must be fi xed to the
surface that requires protection and NOT the heater.
The standard allows three options to reduce the stated clearances:
Single Layer of continuous material with minimum Air Gap of 12mm to achieve a clearance factor of
0.40
Single layer of continuous material with minimum Air Gap of 25mm to achieve a clearance factor of
0.30
Two spaced Layers of continuous material with minimum Air Gap of 12mm + 12mm to achieve a
clearance factor of 0.20
The shielding must be open at the top and bottom (vented) to allow a continuous air fl ow. It is this
fl ow that keeps the surface requiring protection cool. Fixings should not impede this air fl ow.
The shielding needs to go far enough along and up the wall so that the original side and rear
required clearances are not compromised. As the fl ue is now closer to the wall the shielding should
also protect the wall from the fl ue pipe.
Example:
• Side wall clearance for the Jayline FR300 is 290mm
• A 12mm gapped shield on the wall with a factor of 0.40
• Calculate: 290mm x 0.40 = 116mm (This is the new sidewall minimum clearance)
• The shielding needs to be large enough that none of the original clearances of 290mm are
compromised.

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CORRECT OPERATION OF YOUR UL200 WOOD FIRE
Simply by burning your UL200 fi re correctly, you can improve effi ciency, reduce fuel consumption and
minimise air pollution.
Starting A New Fire
Please note: If lighting the fi re for the fi rst time, dust the fi re, glass, trim and fl ue before fi ring to avoid
particles sticking or discolouring. Once fi red, some smoke and vapour will be released as the VHT painted
surfaces enter the fi nal curing process. Open all windows and doors while running the fi re for up to 5 hours.
People with respiratory, heart or other relevant medical conditions should avoid inhaling vapours during the
curing process. All VHT paint will cure at the highest temperature achieved and will produce smoke again if
this temperature is exceeded.
To start and maintain a good fi re you will need the following items:
1. Approximately 16 pieces of kindling at 1kg in weight total.
2. Intermediate Load #1: 4 pieces of wood approximately 300mm in length at 1.2kg total weight
3. Intermediate Load#2: 4 pieces of wood approximately 300mm in length weighing approximately
2.5kg in total
4. 4 x Fire Lighter Cubes (supplied) or fi re lighters.
5. 1 x long reach lighter
1 2 3
Kindling and 4 x Fire Lighers Intermediate Load #1 Intermediate Load #2

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JUNE 2018
Lighting Instructions
Place the fi re lighter cubes at even intervals around the circular
downdraught cylinder. (Fig 1.)
Stack the kindling in a cross stack manner (Fig 2.)
Light the fi re lighters using the long reach lighter then close and
lock the door.
Once the kindling fuel is well-alight (approximately 6-8mins) then the
Intermediate #1 fuel loading can be added on top of the fuel bed.
Again close and lock the door.
After another 6-8 minutes add the Intermediate #2 fuel load.
Close and lock the door.
Ensure fuel is placed into the fi rebox - never thrown. This will preserve the
life of your components, and avoid your fuel load toppling.
At this time the automatic bypass damper may engage, this will happen
automatically between 14-20 minutes after the fi re is started. This is
dependent upon wood condition, heating of the fi rebox and ambient (room)
temperature.
Once the initial fuel loads have burned down to an ember bed, the main
loads can be applied (approximately 3kg of wood in two pieces).
Apply further fuel as required. (Fig 3.)
General Operational Guidelines
DO:
When opening the door, unlatch the handle, slowly open the door approximately 25mm ajar, pause for 5-10
seconds then slowly draw the door fully open (this allows for smoke to exit correctly through the fl ue).
From this time forward, the UL200 can be operated much like a traditional wood fi re due to its automatic
functions.
Ensure the entire fuel load fi ts inside the fi rebox before closing the door. The optimum fuel length is 300mm
pieces.
Use well-seasoned wood with a moisture content of 10% up to 25% moisture. Kiln dried fuel is not
recommended. Treated timbers of any kind should not be burned due to the release of harmful gases.
Keep the lower chamber closed during operation and keep it free of any foreign material. Small pieces of
charcoal may fall into the lower chamber, these will burn away in a short time.
Maintain the exterior surfaces of your fi re using only a damp cotton cloth, your glass should remain clear
when the UL200 is operated correctly.
DON’T:
Be cold this winter
Stack the kindling in a cross stack manner
Light the fi re lighters using the long reach lighter then close and
After another 6-8 minutes add the Intermediate #2 fuel load.
Close and lock the door.
After another 6-8 minutes add the Intermediate #2 fuel load.
After another 6-8 minutes add the Intermediate #2 fuel load.
At this time the automatic bypass damper may engage, this will happen
At this time the automatic bypass damper may engage, this will happen
At this time the automatic bypass damper may engage, this will happen
At this time the automatic bypass damper may engage, this will happen
At this time the automatic bypass damper may engage, this will happen
At this time the automatic bypass damper may engage, this will happen
(Fig 1.)
(Fig 2.)
(Fig 3.)

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JUNE 2018
Important points to remember
• Do not attempt to add fuel (or any objects) into the lower chamber.
• Keep the lower door closed at all times during operation
• Because of the high temperatures achieved, surface colour may change
PURCHASING THE FIREWOOD
The quality of the fi rewood you burn can have a dramatic effect on the effi ciency and operation of the heater.
The main factors that affect the burning characteristics of fi rewood are moisture content, tree species and
piece size.
The moisture content of the wood affects the rate at which it burns and the effi ciency of combustion. When
trees are cut, the wood moisture content ranges between 35% and 60% by weight. If you attempt to burn
wood this wet it will be hard to ignite, slow to burn and will hiss and sizzle in the fi rebox. So much energy will
be consumed in boiling off the excess water that the effi ciency of combustion and the heat to your home will
be low, condensation and corrosion may be occurring in the fl ue and smoke may be causing problems to
your neighbours. Properly seasoned wood ignites readily and burns effi ciently.
PLEASE NOTE: WOOD WITH A MOISTURE CONTENT OF 10% - 20% IS THE RECOMMENDED WOOD
TO USE IN CLEAN AIR ZONES
Firewood should be cut and split in the early spring and stacked under cover, with good ventilation,
to be ready for burning when required.
Look for cracks in the end grain as a sign of dry wood. Stacks of fi rewood should be in an open area so that
air can circulate through them. During the summer, as warm breezes fl ow through the stacks, carrying away
the evaporating water, the moisture content of the wood will fall to around 20%. At this moisture content the
wood is ready for burning. This can be checked with a moisture meter.
Although the energy content of dry wood per kilogram is almost the same regardless of species, some burn
differently because of differences in density e.g pine is less dense than woods like Gum, Manuka or Black
Wattle. A denser wood will produce a longer-lasting burn, while a less dense wood will bring a fi re to an
optimum burning temperature more quickly.
In general, commercial fi rewood dealers supply fi rewood in thicker pieces than modern wood-burning
heaters can handle. It is often necessary to split some of the wood again before using it. The thickest
piece size for high-effi ciency and use in the UL200 fi re should not exceed about 150mm (6 in.)
across the largest dimension, or weigh no more than approximately 1.3kg. A range of smaller pieces will
be needed for effective starting as described in the lighting instructions. Maximum log length should be
no more than 300mm.

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BURNING COAL, TREATED TIMBER, DRIFTWOOD, PLASTICS OR
WASTE PRODUCTS
Due to the design and use of this product, the burning of coal, treated timber, driftwood, plastics or waste
products is forbidden and will void the warranty.
CLEANING & MAINTENANCE: Perform only when unit has cooled.
Removing Ash from the Fire:
Residual ash in the upper fi rebox can still be burned in the next fi ring.
Remnants will burn away with each fi ring.
Removing the Downdraught cylinder:
Lift the cylinder out of the unit, and brush remaining ashes into the lower chamber for removal.
Replace the downdraught cylinder correctly. Open the lower door and sweep out residual ashes,
then close and lock the door.
Safety precautions
The following precautions must be taken prior to cleaning:
a) Make sure all parts of the fi re are cold.
b) Make sure the ashes are completely cold and not burning.
c) Always use the most appropriate tools and items supplied.
Cleaning the glass
DO NOT CLEAN THE OUTSIDE OF THE GLASS AS IT IS SPECIALLY TREATED.
Clean the inside of the glass with a damp cloth, newsprint, or damp paper rubbed in ashes. Do not clean the
glass while the fi re is working and do not use abrasive sponges or abrasive chemicals.
Clean all other external parts with a damp cloth. Never use alcohol or cleaning liquids.
GENERAL SEASONAL INSPECTION:
Jayline recommend all appliances are checked and serviced at least once every season by an NZHHA
certifi ed technician. This ensures safe operation of your appliance, and the opportunity to replace any
consumables should it be necessary. A service record is included in this manual to retain proof of servicing
should a warranty claim be required.

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CHIMNEY CLEANING AND CHECKING FLUES
For all wood fi res, fl ue cleaning must be done regularly to avoid serious fl ue fi res. Frequently used fi res
should be cleaned at least once a year (some sooner). The cleaning rate, however, depends on the burning
habits of the individual operating the wood fi re and the fuel used.
It is recommended that fl ue sweeping be done by a professional chimney sweep. Chimney sweeping is a
specialist task and competent professional sweeps are available throughout the country. When the fl ue is
cleaned it is recommended that other parts, such as baffl es and ceramic insulation materials are checked.
Flue systems should be checked at least once or twice a heating season and may require checking more
often if the fuel or operation of the appliance is incorrect. When a fl ue system becomes excessively blocked
or requires frequent cleaning, advice should be sought to investigate the installation and the operation of
the fi re. Flue pipes can deteriorate very quickly with incorrect fi ring.
CONSUMABLES
Some parts of your UL200 fi re are considered consumable. They are designed to be replaced as they will
degrade over time. The life of the consumables will vary depending on;
• How often the fi re is used
• Type of fuel. Some woods are much harsher than others
General items that are considered consumables:
• Baffl es
• Fire Bricks
• Glass and door ropes
• Downdraft cylinder and downdraft cassette
It is very important that you replace these parts when they show signs of wear. They effect how the fi re runs
and you may increase your fuel consumption or lower your effi ciency if not replaced and can in some cases,
damage the fi rebox. It is generally obvious once a part is in need of replacement. Steel components may
split or large holes may appear, fi re bricks may crack and disintegrate. We recommend you check your fi re
visually several times a year for damaged components.
JAYLINE WARRANTY SERVICE INTERVALS
Jayline UL200 comes with an initial 5 year fi rebox warranty. This warranty is validated every 5 years
to a maximum 15 year fi rebox warranty subject to a technicians service pack update. This ensures all
consumable items have been inspected and replaced if required, and also notifi es Jayline that your service
records are current. Evidence of service pack update will be required in the event of a claim.
To order your service pack or for more information see www.jayline.co.nz or your local Jayline retailer.
See Page 12 for warranty details.

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Recognising errors and taking measures against faults
WARNINGS
Below is a list of warnings to ensure effi cient and safe operation of your UL200 wood fi re:
• WARNING: DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS IN THE VICINITY OF
THIS APPLIANCE WHEN IT IS OPERATING.
• WARNING: DO NOT STORE FUEL OR COMBUSTABLES WITHIN APPLIANCE INSTALLATION
CLEARANCES.
• WARNING: NEVER OPEN THE LOWER DOOR WHEN IN USE.
• WARNING: DO NOT TOUCH ANY PART OF THE FIRE OTHER THAN THE DOOR HANDLE
WHEN IN USE, AS ALL PARTS ARE EXTREMELY HOT.
• WARNING: SUPERVISE CHILDREN AT ALL TIMES WHEN NEAR THE FIRE.
• WARNING: DO NOT ATTEMPT ANY CLEANING OF THE FIRE WHEN IN USE. WAIT FOR THE
APPLIANCE TO COOL DOWN BEFORE CLEANING
• WARNING: DO NOT REMOVE ASH FROM THE FIRE WHEN IN USE.
• CAUTION: THIS APPLIANCE SHOULD NOT BE OPERATED WITH CRACKED GLASS.
• CAUTION: DO NOT USE THE FIRE IF THERE IS A MALFUNCTION, A SUSPICION OF
BREAKAGE OR UNUSUAL NOISES.
• CAUTION: NEVER THROW WATER ON THE FIRE WHEN IN USE, OR USE WATER TO
EXTINGUISH THE FIRE UNDER NORMAL CONDITIONS.
• CAUTION: THIS APPLIANCE SHOULD BE MAINTAINED AND OPERATED AT ALL TIMES IN
ACCORDANCE WITH THESE INSTRUCTIONS.
• CAUTION: THE USE OF PRESERVATIVE-TREATED WOOD, COAL, PLASTICS, DRIFTWOOD
AND/OR WASTE PRODUCTS AS A FUEL CAN BE HAZARDOUS.
ERROR POSSIBLE CAUSE MEASURE
Smell/stench in the room Leaking seals Check the sealing of the doors
and replace seals if necessary
Smell/stench in the room Flue too short/poor draught
Check the fl ue system is not
blocked and is clean. Have the
fi re maintenance & cleaning
procedures been done?
The fl ame in the upper
combustion chamber
continously goes out
Flue too short/poor draught
Excess moisture in fuel
Check the fl ue system is not
blocked and is clean. Have the
fi re maintenance & cleaning
procedures been done?
Change fuel for moisture level
10-25% only.

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JUNE 2018
UL200 WARRANTY
THIS IS AN IMPORTANT DOCUMENT – KEEP IT IN A SAFE PLACE
Congratulations!
We appreciate your decision to invest in our product. Your fi re will become an integral part of your lifestyle,
heating your home during the colder months and at the same time maintaining its appearance as a quality
appliance. We want you to get the best possible performance from your fi re and for this reason ask that you
read this booklet carefully to take full advantage of your warranty.
In particular we urge you to have your fi re and fl ue inspected annually and the fl ue swept if necessary.
At the same time any other minor potential problems can be detected and corrected before they turn into
major ones.
We think this is a small price to pay to ensure your heater is kept in peak condition. There is no doubt in our
minds that you will extend the life of your fi re.
We select only certain companies to act as our UL200 dealers. They must have high standards and be able
to provide a total service both pre and post sale to you the customer. Therefore we have every confi dence
that our dealers will be able to answer your questions or fi x any problem that may occur.
If you have any further queries, please contact us at:
RETAIL LINKS
PO BOX 9056
ANNESBROOK, NELSON
NEW ZEALAND, 7044
FAX: [phone]
EMAIL: [email protected]
Thanks again for choosing a UL200 wood fi re.
We wish you many warm winters to come!

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JUNE 2018
JAYLINE WOOD FIRE WARRANTY
15 YEARS (conditional)
Congratulations on the purchase of your Jayline Wood re. You must register your re by email or post
within 30 days of installation to validate the guarantee (this registration card is in your install/operation
guide).
Your rebox is guaranteed for domestic application against faults and defects in workmanship for
5 years up to a maximum of fteen years (except for door seals, glass, glass seals, re bricks, secondary
air systems and bae - which have 12months parts only cover). This rebox cover is subject to proof of
annual inspection and servicing by a suitably qualied re technician. Evidence of Jayline service pack at
each 5 year interval enables your warrany for a further 5 years, up to a maximum 15 years.
Your re must be installed in accordance with the manufacturer’s instructions, any relevant bylaws,
standards and regulations. Jayline are not responsible for consequential damage by a failure or defect
covered in this guarantee. All claims (in the rst instance) should be directed to the store of purchase.
Any repairs undertaken without the manufacturer’s authority will render the guarantee void. Water
boosters must be a Jayline model specied with the re to be covered; this guarantee applies to the
original purchaser only.
Any damage caused by mishandling, misuse, abuse or alteration is not covered by this guarantee neither
is normal wear and tear. Accessories such as ues, non-genuine parts or any third-party service are not
covered by this manufacturer guarantee.
In the event of an approved claim; Jayline will complete repairs or replacement (at their discretion) and
return the product to the owner. Any claim which can be remedied by on-site repair will be solely at
Jayline’s discretion and arrangement. Jayline are not responsible for site conditions such as draughts,
cleaning or environmental conditions aecting performance.
For easy support on best use, troubleshooting and optional accessories; please see www.jayline.co.nz
for further details and online product registration.
Jayline Fires
PO Box 9056
Annesbrook – 7044
Nelson
[e-mail]

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JUNE 2018
To ensure many years of performance and safety with your Jayline Fire, we have outlined the key
servicing requirements that form part of routine annual servicing. Maintenance of parts that protect
your rebox will extend the life of your re, ensuring it burns clean and correctly. In the event the
rebox is not maintained regularly, this will void the warranty and compromise future claims.
Every season following your re installation, ensure your re service technician checks the following
points and performs a sweep. In the event you need to claim on your warranty; this evidence of your
routine servicing will be requested to validate your claim
• sweep the chimney
• check the condition of the re box
• check or replace the rebricks if necessary
• check combustion plates and replace if necessary
• check and replace air tubes if tted/required
• check and replace glass and door seals if necessary
• check door seal and alter if not sealing correctly
• check installation if necessary, correct length of ue, ashing for weather tightness, ue being riveted
correctly, ue joins sealed and xed to appliance, overall operation of appliance with homeowner
• order parts and t to appliance
• notify homeowner of all ndings and invoice accurately for all work carried out
I conrm that the appliance has been checked and repaired to a safe and correct operating standard as
per the manufacturer’s best practise recommendations above:
JAYLINE WOOD FIRE - SERVICE REGISTER
Jayline recommends NZHHA registered service technicians
Interval Service Agent Signature Phone Date
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

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JUNE 2018

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JUNE 2018
PRODUCT REGISTRATION
TO ACTIVATE YOUR EXTENDED WARRANTY COVER, PLEASE COMPLETE AND RETURN
WITHIN 30 DAYS OF INSTALLATION TO:
RETAIL LINKS LTD
PO BOX 9056
ANNESBROOK, 7044
NELSON
NAME: ________________________________________________________________________
ADDRESS: ____________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
EMAIL: ________________________________________ PHONE: ________________________
MODEL: ______________________________________________________________________
SERIAL NUMBER: ______________________________________________________________
DATE PURCHASED: ____________________________________________________________
PURCHASED FROM: ____________________________________________________________
DATE INSTALLED: ______________________________________________________________
INSTALLED BY: ________________________________________________________________
OR ONLINE AT:
WWW.JAYLINE.CO.NZ

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