JAYLINE WALLTHERM AIR User manual

NOVEMBER 2016
1
150MM FREE STANDING WOOD FIRE FLUE KIT MKIII
INSTALLATION INSTRUCTIONS
WARNING: THIS FLUE KIT HAS BEEN MANUFACTURED IN ACCORDANCE WITH AS/NZS 2918:2001 AND
TESTED TO APPENDIX F. TO ENSURE SAFETY THIS FLUE KIT MUST BE INSTALLED AS OUTLINED IN THESE
INSTRUCTIONS AND THE APPROPRIATE REQUIREMENTS OF THE RELEVANT BUILDING CODE OR CODES.
WOOD FIRE AND FLUE CLEARANCES FROM THE COMBUSTIBLE WALLS MUST BE IN ACCORDANCE
WITH WOOD FIRE MANUFACTURER’S SPECIFICATIONS AND AS/NZS 2918:2001. THESE INSTALLATION
INSTRUCTIONS ARE FOR TESTED APPLIANCES ONLY.
CAUTION: MIXING FLUE SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING THE
DIMENSIONAL SPECIFICATION OF COMPONENTS MAY RESULT IN HAZARDOUS CONDITIONS. WHERE SUCH
ACTION IS CONSIDERED, THE MANUFACTURER SHOULD BE CONSULTED IN THE FIRST INSTANCE.
CAUTION: IT IS THE RESPONSIBILITY OF THE INSTALLER TO ENSURE THAT THE INSTALLATION OF THIS FLUE
KIT COMPLIES WITH AS/NZS 2918:2001, THE APPLIANCE MANUFACTURERS SPECIFICATIONS FOR FLUE PIPE
SHIELD AND CEILING PLATE AND THAT THE RELEVANT BUILDING CODES ARE ADHERED TO.
BENDS AND EXTENSIONS TO THE LENGTH OF A FLUE SYSTEM ARE PERMITTED (AS/NZS 2918:2001 4.1).
FLAT CEILING INSTALLATION
1) Locate the wood re in its proposed position and mark a point on the ceiling that is directly above the centre of the ue
spigot. Check that the location of the wood re allows the OUTER GALV LINER to clear all structural roof timbers.
2) Cut a 250mm square hole in the ceiling. Directly above cut a hole in roof to accommodate OUTER GALV LINER.
3) Fit a timber frame around the ceiling. i.e. frames form a 250mm square aperture that allows air to circulate freely over the
OUTER GALV LINER surface.
4) Position the OUTER GALV LINER so that it is ush with the underneath of the ceiling and protrudes through the roof at
the required height. Note that AS/NZS 2918:2001 4.9 1(a) states,” the FLUE PIPE shall extend no less than 4.6m above
the top of the oor protector”. Refer to diagram A.
a) If the FLUE PIPE is within 3 metres of the ridge, the FLUE PIPE must protrude at least 600mm above the
ridge of the roof.
b) If the distance from the ridge is more than 3 metres, the FLUE PIPE must protrude at least 1000mm above
roof penetration.
c) The FLUE PIPE must be more than 3 metres from any nearby structure. Refer to diagram D.
Additional FLUE PIPE, OUTER GALV LINER and/or INNER GALV LINER may have to be added to ensure the following:
i) The correct minimum roof penetration height.
ii) Sufcient overall height to encase the FLUE PIPE which must extend a minimum of 4.6m from the oor protector.
Refer diagram A.
Note that the 200mm INNER GALV LINER should extend to be the same overall length as the 250mm OUTER LINER
  andterminateattheuecowl.
  NB:DonotsecuretheOUTERGALVLINERSLIPEXTENSIONontotheOUTERGALVLINER,asnaladjustment
  willberequiredwhenttingCOWLassembly.(See 11).
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5) Fix an appropriate ashing around the OUTER GALV LINER to seal onto the roong material. Refer to the
manufacturer’s recommendations for the correct tting.
NB:Onironroofs,xingssuchasmetalanglebrackets(40mmx40mm)canbettedundertheashingto
 securelyxtherooftoOUTERGALVLINER(supplied).
6) Place the CEILING PLATE over the wood re’s ue spigot, ensuring the folded edges are facing the ceiling.
7) Position the bottom length of the FLUE PIPE (crimped end downwards) into wood re ue spigot. Fit the ue shield
spigot bracket between the lower FLUE PIPE and the spigot (rear of Spigot)
Refertothesupplierofthewoodreanduseuepipesealantifrecommended.
8) Assemble the FLUE PIPES together ensuring seams are not directly in line with each other, as offsetting the seams
will ensure a neat t. FLUE PIPES must be assembled with crimped ends down (towards wood re). Secure each joint
with a minimum of three Monel Steel rivets equally spaced around the joint. The protective wrapping should be left on
the FLUE PIPE during installation.
9) From the roof lower the FLUE PIPE through the INNER and OUTER GALV LINER into the bottom FLUE PIPE
securing with three Monel rivets at each joint.
10) Check the FLUE PIPE SPACING BRACKETS inside the INNER GALV LINER are correctly positioned and then from
the roof slide, the INNER GALV LINER into the OUTER GALV LINER until the brackets rest on to the internal swage
ring of the OUTER GALV LINER, this will ensure the INNER GALV LINER is the correct 12mm above ceiling level.
11) Before securing the OUTER GALV LINER SLIP EXTENSION to the OUTER GALV LINER with 3 rivets, ensure the
FLUE PIPE extends above the top of the INNER and OUTER GALV LINER SLIP EXTENSION by 145mm. Adjust SLIP
EXTENSION and trim the inner liner to obtain the measurement.
12) Fit TOP SPACER BRACKET to the FLUE PIPE making sure the lugs t snugly inside the INNER LINER and OUTER
GALV LINER SLIP EXTENSION. Make sure TOP SPACER BRACKET ts hard down onto the INNER LINER and
OUTER GALV LINER SLIP EXTENSION.
13) Fit the GALV LINER COVER over the FLUE PIPE and push down rmly onto TOP SPACER BRACKET.
14) Fit the COWL but do not secure, as removal for ue cleaning will be necessary. Deform the stub of the COWL to
ensure it is a tight friction t.
15) Fasten the CEILING PLATE to the ceiling using the screws provided. Do not over-tighten, as a 12mm air gap must
be maintained via the 4 external slots. Ensure an even air gap around FLUE PIPE when xing. Remove the protective
plastic from CEILING PLATE.
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17) Leave all installation and operating instructions with the owner.
The Satin Black painted ue pipe can be touched up using only STOVE BRIGHT aerosol paint.
The stainless steel pipe used in the Jayline MKlIl Flue Kit is warranted for ve years from date of purchase to the initial
purchaser, provided these installation instructions and the manufacturer’s instructions on how to operate the appliance
are met.
16) Fitting the double ue shield MKIII-Fasten the lower FLUE SHIELD BRACKET to the INNER FLUE SHIELD. Use
the ‘Walltherm AIR’ specication sheet to determine the shield height, above the heater when tted to the FLUE
SHIELD SPIGOT BRACKET (point 7).
Fasten the top FLUE SHIELD BRACKET assembly as shown.
When completed, the FLUE SHIELD can be removed without using tools, to allow for cleaning of the re.
Lower Flue Shield Bracket
Top Flue Shield Bracket Assembly

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SLOPING CEILING INSTALLATION
Theinstructionsforaslopingceilingandaatceilingarethesameexceptforthefollowing:
A) The 200mm Inner Liner, and the 250mm Outer Liner will need to be trimmed to the angle required to suit the ceiling
(between 15-45 degrees).
B) Fitted to the non swaged end of the 200mm Inner Liner are 3 x locating brackets. These will need to be removed and
not used.
C) A 150mm-200mm, and a 200mm-250mm spider bracket will be needed at the ceiling end of the liners.
D) Point 10) will differ from the at ceiling installation, in that the 200mm Inner Liner will need to be 6mm lower than the
250mm Outer Liner as shown in Diagram C.
E) Ensure the 150mm-200 spider is secured to the ue pipe, and is free oating inside the 200mm Inner Liner.
F) The 200mm-250mm spider must be secured to both the 200mm Inner and 250mm Outer Liners once they have been
aligned and the 6mm height difference has been achieved.
G) Point 15) will also differ from the at ceiling installation as the sloping ceiling plate will use ceramic spacers between
the ceiling plate and ceiling. Please do not over tighten the screws.
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ROOF AND CEILING INSTALLATION ASSEMBLY LIST
FIXED COWL 150mm
APRON COVER
TOP SPACING
BRACKET
STAINLESS FLUE
150 x 600
GALV SLIP LINER
253 x 1200
STAINLESS FLUE
150 x 1200
MOUNTING RAILS
(supplied)
INNER GALV LINER
200 x 1200
OUTER GALV LINER
250 x 1200
CEILING PLATE
MOUNTING RAILS
(supplied)
STAINLESS FLUE
SATIN BLACK
150 x 1200
STAINLESS FLUE
SATIN BLACK
150 x 1200
SECURE COWL BRACKET
TO GALV LINER
CRIMPING ON LINERS
TO FACE UPWARDS
CRIMP ON FLUE TO FACE
DOWNWARDS
BUILD A TIMBER FRAME
TO SUPPORT THE FLUE
ASSEMBLY IN THE CEILING
MOVE SLIP LINER UP
OR DOWN TO OBTAIN
CORRECT HEIGHT
FLASHING TO
WEATHERPROOF AROUND
LINER WHERE IT EXITS
THE ROOF
GALV LINER IS FIXED
TO MOUNTING RAILS BY
RIVETS OR SCREWS
OUTER GALV LINER CAN
BE SECURED DIRECTLY TO
TIMBER FRAMING
4.6 METRES FROM TOP OF FLOOR PROTECTOR TO TOP OF FLUE PIPE
See Diagram B
for exploded view
OUTER GALV LINER CAN
BE SECURED DIRECTLY
TO TIMBER FRAMING
MOUNTING RAILS
SUPPLIED
DIAGRAM A
150mmFreeStandingFlueKit
SatinBlack,4.2MetresMKIII
(Kit Code: 302859)
Manufactured by Retail Links Limited.
This ue kit must be installed by a suitably qualied tradesperson or solid fuel heater installer and complies
with AS/NZS 2918:2001. This kit may require additional components to complete the installation
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12mm Gap
To ensure the
correct air flow.
250mm Outer Liner
200mm Inner Liner
150mm Flue Pipe
Ceiling
Timber Framing
Tighten the Ceiling Plate
so it touches the ceiling
(DO NOT OVER TIGHTEN)
THIS DIAGRAM IS SUITABLE
FOR FLAT CEILINGS ONLY
The 250mm Outer Liner can be
secured directly to timber
framing at both the Ceiling
and Roof penetration ends.
POSITIONING LINERS AND CEILING PLATE
DIAGRAM B
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B
250mm Outer Liner
200mm Inner Liner
150mm Flue Pipe
Framing Timber
Ceiling Plate
with spacers
(Do not over tighten)
Ceiling
The 250mm Outer Liner
can be secured directly
to timber framing at both
the ceiling & roof
penetration ends
This diagram is suitable for sloping
ceilings 15-45 degrees
6
DETAIL B
SCALE 1 : 2
The 200mm Inner Liner must
extend 6mm lower than the
250mm Outer Liner to ensure
the correct air flow
DIAGRAM C
POSITIONING LINERS AND CEILING PLATE
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3000 3000
or less
more than 3000
1000 min.
if clear
within 3000
of flue top
increase as necessary until
nothing within 3000 of flue top
any nearby structure
3000
600
5
increase from
1000 min.
until clear
within 3000
of flue top
3000
or less
more than 3000
3000
600
DIAGRAM 4
Notes:
Depending on local circumstances, taller chimneys may
be required for satisfactory performance, check with your
local retailer or installation technician.
DIAGRAM D – AS/NZS 2918:2001
MINIMUM HEIGHTS FOR FLUE SYSTEM
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392
892
4
11
11
170
240
Hole cut for 45 degree ceiling
Ceiling Plate required as tested
9
DIAGRAM OF 45° CEILING PLATE
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FLUE KIT BLACK 4.2M MKIII
ContentsInclude:
• 2 x Flue Stainless Steel 150 x 1200mm (Black)
• 1 x Flue Stainless Steel 150 x 1200mm
• 1 x Flue Stainless Steel 150 x 600mm
• 1 x Flue Galvanised Liner Combination (Inner: 200 x 1200mm / Outer: 250 x 1200mm)
• 1 x Flue Outer Galvanised Liner Slip Extension 253 x 1200mm
• 1 x Anti Down-Draught Cowl 150mm
• 1 x Apron Cover 150-250mm
• 1 x Ceiling Plate 150mm (Black) 370mm Square
• 1 x Ceiling Plate Screw Pack (4)
• 1 x Top Spacing Bracket, Bolt and Nut
• 2 x 40 x 40 x 1200mm Galvanised Mounting Rails
• 1 x Double Flue Shield MKIII
• 1 x Top Flue Shield Bracket (Part A & B)
• 1 x Bottom Flue Shield Bracket (Multi-t)
OPTIONALCOMPONENTSFORASLOPINGCEILING(NOTSUPPLIEDINKIT)
1X polished SS ceiling plate at 45°, 30°, or 15°
1X white ceiling plate at 45°, 30°, or 15°
1X black ceiling plate at 45°, 30°, or 15°
1X pack (4) ceramic ceiling plate spacers
1X 150mm - 200mm spider bracket
1X 200mm - 250mm spider bracket
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