JB Pipepuller 1700 User manual

MODEL 1700
OPERATOR’S MANUAL
The New Generation of Pipe Pullers
MADE IN THE USA
PATENT #6969217
Revised Addition 02 - October 2017

JB Pipepuller l Table of Contents 1
TABLE OF CONTENTS
INTRODUCTION..................................................................................................2
SPECIFICATIONS / FEATURES......................................................................3
GENERAL CONSIDERATIONS .......................................................................... 4
SAFETY...............................................................................................................5
PARTS DESCRIPTION .......................................................................................9
OPERATION.......................................................................................................11
MAINTENANCE................................................................................................ 19
J-HOOK DIAGRAMS....................................................................................... 20
POST ADJUSTMENT CHARTS....................................................................... 21
J-LINK DIAGRAMS ........................................................................................24
TROUBLESHOOTING........................................................................................ 26
LIMITED WARRANTY.................................................................................... 29
NOTES.............................................................................................................. 30
OPERATOR’S MANUEL

Introduction l JB Pipepuller
2
INTRODUCTION
It is the responsibility of the owner and operators of this equipment to
read and understand the information contained in this manual. Improper
use due to failure to follow safety guidelines and become familiar with the
pipepuller could result in serious injury or death. The information in this
manual will cover important safety tips, recommended maintenance, and
other general information. Following these recommendations will provide
the operator with safe, efcient use of this equipment. Keep this manual in
a safe place for future reference. In the event your JB Pipepuller chang-
es ownership, this manual MUST accompany the machine. Additional
manuals are available by contacting Basinger Manufacturing.
To ensure your JB Pipepuller remains in top working condition, it requires
general maintenance. General cleaning as well as routine maintenance
is necessary and will be highlighted in this manual. Safety messages and
decals are located on the pipepuller as well as in this manual. It is the oper-
ator’s responsibility to read and follow these safety messages.
In the event replacement parts are needed, contact Basinger Manufac-
turing. Using unapproved replacement parts will void the warranty and
could compromise the safe operation of your equipment.
Upon receiving your pipepuller, use the space below to record informa-
tion for future reference.
Contact Information
Jon Basinger, President/CEO
Basinger Manufacturing, LLC
4080 E. Hook Waltz Rd.
Elida, OH 45807
Phone: [phone]
E-Mail: [e-mail]
Date of Purchase: ______________________________________
Model:________________________________________________
Serial Number:_________________________________________

JB Pipepuller l Specifications l Features 3
FEATURES
n Self- releasing Strut — Hydraulic Release System (Patented)
n Extendable Strut Up to 14 Feet — 24” Stackable Extensions
n Solid Pull J-Link system — Eliminate Chains and Cables
n Cordless Remote — Reception Good for 150’
n Voltage Meter — Keep Track of the Voltage in the Battery
n Shut Off Switch
n Steel Pallet — Used to Store All Parts on and Shipping
n Three Sizes of J-Hooks — Used to Hook onto Boxes
n Laser Friendly — Pipe Puller Design Allows Laser to Shoot thru Lower Shoe
n Adjustable Wheels — Allows for Perfect Fit in Round Pipe
JB PIPEPULLER SPECIFICATIONS
MODEL 1600
Weight 690 lbs.
Height 43 inches
Length 71 inches
Width 24 inches
PSI 3000 pounds
Hydraulic Oil Capacity 9 quart
Pulling Force 15.5 tons
Battery 12 Volt Deep Cycle
(1450 Cold Cranking Amps)

General Considerations l JB Pipepuller
4
GENERAL CONSIDERATIONS
n In order to show detailed parts of the pipepuller, some photographs
may be shown without proper safety equipment in place.
NEVER operate the machine without proper safety equipment
in place. NEVER alter or modify the safety equipment.
nIt is the responsibility of the owner and operators to thoroughly read
and understand this manual.
nThe instructions in this manual are meant to provide guidance as you
become familiar with your pipepuller. As the operators gain familiarity
with this machine, he/she can develop operations specic to their
operating environment.
nBasinger Manufacturing may make periodic updates to the design
or construction of the JB Pipepuller. These updates may cause
a slight variation in design and/or construction.
n Directional identiers including left, right, front, rear, top, bottom, etc.
are made assuming the operator is positioned facing the hydraulic
valve selector.
nProper shoring and safety precautions must be in place
when working below grade.

JB Pipepuller l Safety 5
SAFETY
This manual contains safety messages designed to alert the user to
exercise caution in certain situations. Take a moment to review the safety
symbols and their meanings below.
This safety alert symbol is used to alert the operator of physical
injury hazards. Read the warnings to avoid risking injury or death.
This symbol marks a recommended practice to directly
or indirectly avoid personal injury or property damage.
If not avoided, the scenario could result in minor or moderate
personal injury. This is also used to alert the user of unsafe
practices.
If not avoided, the scenario could result in death or serious injury.
This warning presents a lesser degree of injury than those labeled
with DANGER.
If not avoided, the scenario will result in death or serious injury.
This indicates the most extreme circumstances.

Safety l JB Pipepuller
6
SAFETY Continued
Safety Warning Decals
The following safety warning decals located on the JB Pipepuller
indicate a potential for personal injury if appropriate precautions are
not taken. It is the operator’s responsibility to review all safety and
operational information prior to operating the JB Pipepuller.

JB Pipepuller l Safety 7
Training
nFailure to follow the safety instructions in this manual could result
in severe personal injury or death as well as damage to personal
property. Keep in mind the safety instructions found in this manual
are not all inclusive. The operator must exercise common sense
and practice safe operations while using this equipment.
nShould questions regarding this manual arise,
contact Basinger Manufacturing.
nAll operators of this equipment should actively practice the following:
nBe familiar with operating the controls while running the machine.
nBe familiar with emergency shutdown procedures.
nAlways provide new operators with appropriate training.
NEVER allow an inexperienced person to operate the machine
without proper training.
nALWAYS take necessary precautions to protect yourself
from pressurized hydraulic uid. Use a rag, cardboard, etc.
to check a connection for leaks—NEVER use your hand or other
body part. Always wear appropriate eye protection, clothing,
and footwear.
n
Unqualied individuals are to never operate this equipment.
Basinger Manufacturing has designed and manufactured this equipment
with safety and efciency in mind. It is important to remember that safety ulti-
mately lies in the hands of a procient and safety-minded equipment operator!
Use extreme caution while operating in open trenches. Proper shoring
is required prior to beginning work.
In the event hydraulic uid contacts your eyes or punctures your skin, you
must immediately seek medical treatment by a physician. Even the smallest
wound is considered a serious injury and will result in serious injury or death
if not treated immediately.

Pre-Work Safety Review
Use this safety review as a checklist to refresh yourself with safe operating
guidelines. This checklist is not all-inclusive and should include additional condi-
tion-specic considerations based on the operator’s experience.
n The operator must read and understand this operator’s manual before operating
the JB Pipepuller.
n Unqualied persons are to remain clear of the work area.
nAlways place the pipepuller on level and stable ground.
nWhen transporting this machine, always lower the inner post and lock
the wheels in place.
nUse proper slings rated for the listed capacities on the pulling chart.
nAlways step out of the culvert when applying pressure.
nAlways relieve pressure before re-entering the culvert to inspect the joint.
nWear appropriate personal safety equipment including, but not limited to,
hardhat, safety-toe footwear, hearing protection, safety glasses and gloves.
Cover exposed skin while working on/operating the equipment. Avoid loose
clothing, jewelry, hair, or anything that could become tangled in moving equipment.
nPurge the air from the hydraulic system by actuating hydraulic controls until all air
is removed from the system. This procedure must be performed any time
a hydraulic hose is disconnected and prior to initial service. Take extra caution
to prevent dirt and debris from contaminating the hydraulic uid reservoir
as this may cause failure of the hydraulic system.
nFunction check all controls to ensure they match the appropriate operation
of the machine as indicated in this manual.
nReplace hoses or sleeves if damaged or if protective sleeve cannot be properly
positioned or secured.
n All hydraulic hoses, ttings, and valves must be in proper working condition.
Inspect for abrasions, cuts, kinks, excessive wear, and sharp angles
in hydraulic hoses.
nInspect safety warning decals. If they are missing or not legible, replace them.
nEnsure all safety guards are in place and in good repair. If needed, replace them.
n Other condition-specic safety procedures as deemed necessary by an experienced
operator.
nBe aware of overhead obstructions including power lines and dead branches.
n NEVER operate ANY kind of equipment while under the inuence of drugs or alcohol.
n Always use equipment during the day or with sufcient supplemental lighting.
n ALWAYS know what’s below. Dial 811 if working near public utilities and pipelines.
Safety l JB Pipepuller
8
SAFETY Continued

JB Pipepuller l Parts Description 9
10’ Tall
8’ Tall
6’ Tall
4’ Tall
Upper Shoe
Inner Post
Strut Extensions
Standard Strut
Selector Valve
Power Unit
Pull Cylinder
Key Link
Short Link
J-Hook
Medium J-Link
Long J-Link
Lower Shoe
Battery
Strut Cylinder
Lift Here
Medium J-Link
PARTS DESCRIPTION
Short Post
Selector Valve
Power Unit
Pull Cylinder
Pull Clevis
J-Hook
Lower Shoe
Battery
Lift Here
Outer Post Strut
Remote Receiver
Bushings
Front Mount Tube
Front Mount
Stabilizer
JB Pipepuller with Front Mount Tube
(Used on Culverts 4’ Tall and Shorter)
JB Pipepuller Base Unit
(Used on Reinforced Concrete Culverts 4’-10’ Tall)
nAlways bolt heavy duty strut
extentions first to lower strut.
n ALL Strut Extensions must be
bolted on with grade 8 bolts,
nuts and lock washers.
Torque at 100 ft. lbs.

Parts Description l JB Pipepuller
10
JB Pipepuller Base Unit with Heavy Duty Strut
(Used on Reinforced Concrete Culverts 4’-14’ Tall)
PARTS DESCRIPTION Continued
This parts diagram shows the optional heavy duty strut and strut extension.
If you are pulling pipe 10 feet or more in inside height, the heavy duty strut
and strut extension are required.
14’ Tall
12’ Tall
10’ Tall
8’ Tall
6’ Tall
4’ Tall
Upper Shoe
Inner Post
Strut Extensions
Heavy Duty
Strut Extension
Heavy Duty Strut
Selector Valve
Power Unit
Pull Cylinder
Key LinkShort Link
J-Hook
Medium J-Link
Long J-Link
Lower Shoe
Battery
Strut Cylinder
Lift Here
Medium J-Link
Heavy Duty
Strut Extension
nAlways bolt heavy duty strut
extentions first to lower strut.
n ALL Strut Extensions must be
bolted on with grade 8 bolts,
nuts and lock washers.
Torque at 100 ft. lbs.

JB Pipepuller l Operation 11
OPERATION
Setting up the JB Pipepuller
The following steps will outline the steps necessary to set up the
JB Pipepuller to pull reinforced concrete pipe. For additional instruction,
a detailed training video is also available at www.jbpipepuller.com.
Important!
The wheel adjustment procedure should be followed depending on the
type of pipe you will be working with.
Wheel Adjustment Procedure
While the pipe puller is mounted on the pallet or supported by other
means, with the weight off of the wheels—
Remove the two half inch bolts and loosen the center bottom bolt. Raise
or lower the wheel to the proper setting then re-insert the two bolts to the
new setting and tighten all three bolts. Torque bolts at 100 ft. lbs.
This procedure is required for both wheels.
Setting Inside Height Pipe Type
of Culvert
A 48” Round
B 54”-66” Round
C 72”-84” Round
D 96” Flat Bottom Box
Shown here is an example
of the wheel adjustment settings
with the wheel removed.

STEP 1:Setting the Post Height
nMeasure the inside height of the culvert and record the measurement.
nUse the post adjustment chart located on the side of the power unit
cover to determine the appropriate post setting.
nSlide either the long or short post into the outer post strut
with the numbers facing the tool box end of the pipepuller.
nSet the post to the proper setting and insert the 1” pin
into the matching hole.
Several examples using the post adjustment chart are located
on the next page.
Operation l JB Pipepuller
12
If you are going to be pulling pipe with an inside
height greater than 10 feet, you are required to
use the heavy duty strut and heavy duty strut ex-
tensions. These specialized strut and extensions
provide greater stability for the increased height
of boxes over 10 feet. Contact JB Manufacturing
about the use of these struts if you have questions.
OPERATION Continued

JB Pipepuller l Operation 13
Post Adjustment Chart Examples
Example #1: Culvert height of 60”, select the inner post
and set to number 14.5.
Example #2: Culvert height of 84”, install strut extension, then insert
inner post and set to number 15.
Example #3: Culvert height of 120”, install 2 strut extensions
then inner post and set to 27.5.
Example #4: Culvert height of 132”, install 1 heavy duty strut extension
then 2 strut extensions and insert inner post and set to 15.
Post Adjustment Chart
No Strut Extention
Inches MM Setting
1219
1245
1270
1295
1321
1346
1372
1397
1422
1448
1473
1500
1524
1549
1575
1600
1626
1651
1676
1702
1727
1753
1778
1800
1829
2
3
4
5
6
7
8
9 1/2
10 1/2
11 1/2
12 1/2
13 1/2
14 1/2
15 1/2
16 1/2
18
19
20
21
22
23
24
25
26 1/2
27 1/2
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
Inside Height of Culvert
in Millimeters
Adjust Post to this Height
in Inches
Inside Height of Culvert
in Inches
4’
5’
6’
1 Strut Extention
Inches MM Setting
1829
1854
1880
1905
1930
1956
1981
2007
2032
2057
2083
2100
2134
2159
2184
2210
2235
2261
2286
2311
2337
2362
2388
2400
2438
2
3
4 1/2
5 1/2
6 1/2
7 1/2
8 1/2
9 1/2
10 1/2
12
13
14
15
16
17
18
19
20
21 1/2
22 1/2
23 1/2
24 1/2
25 1/2
26 1/2
27 1/2
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
Inside Height of Culvert
in Millimeters
Adjust Post to this Height
in Inches
Inside Height of Culvert
in Inches
6’
7’
8’
2 Strut Extentions
Inches MM Setting
2438
2464
2489
2515
2540
2565
2591
2616
2642
2667
2692
2700
2743
2769
2794
2819
2845
2870
2896
2921
2946
2972
3000
3023
3048
2
3
4
5
6
7
8 1/2
9 1/2
10 1/2
11 1/2
12 1/2
13 1/2
15
15 1/2
16 1/2
18
19
20
21
22
23
24
25
26 1/2
27 1/2
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
Inside Height of Culvert
in Millimeters
Adjust Post to this Height
in Inches
Inside Height of Culvert
in Inches
8’
9’
10’
2 Strut Extentions AND
1 Heavy Duty Stut Extention
Inches MM Setting
3048
3073
3099
3124
3150
3175
3200
3226
3251
3277
3302
3327
3353
3378
3404
3429
3454
3480
3505
3531
3556
3581
3607
3632
3658
2
3
4
5
6
7
8 1/2
9 1/2
10 1/2
11 1/2
12 1/2
13 1/2
15
15 1/2
16 1/2
18
19
20
21
22
23
24
25
26 1/2
27 1/2
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
Inside Height of Culvert
in Millimeters
Adjust Post to this Height
in Inches
Inside Height of Culvert
in Inches
10’
11’
12’
Refer to the Pre-measured Guide on the Inner Post
for easy preset. The numbers are on the BACKSIDE
of the Inner Post and are to be lined up
on the TOP REAR EDGE of the Outer Post.
CAUTION
■Always follow the chart recommendations.
■Decreasing the post length could cause damage
to the culvert. JB-7
2 Strut Extentions AND
2 Heavy Duty Stut Extentions
Inches MM Setting
3658
3683
3708
3724
3759
3785
3810
3835
3861
3886
3912
3937
3962
3988
4013
4039
4064
4089
4115
4140
4166
4191
4216
4242
4267
2
3
4
5
6
7
8 1/2
9 1/2
10 1/2
11 1/2
12 1/2
13 1/2
15
15 1/2
16 1/2
18
19
20
21
22
23
24
25
26 1/2
27 1/2
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
Inside Height of Culvert
in Millimeters
Adjust Post to this Height
in Inches
Inside Height of Culvert
in Inches
12’
13’
14’
CAUTION
■Always bolt heavy duty strut extentions first to lower strut.
■ALL Strut Extensions must be bolted on with grade 8 bolts,
nuts and lock washers. Torque at 100 ft. lbs.
Used with the Heavy Duty Strut Option Only

STEP 2:J-Link & J-Hook Selection
Next you need to select the proper length J-Link. Refer to the J-Link page
for proper selection. There is also a J-Hook reference sheet in this manual.
The idea behind this step is to only take the necessary J-Link and J-Hook
components with you into the culvert. Also, it is easier to ensure the key
link is installed on the end of the pulling cylinder before placing the puller
into the culvert.
The blue arrow points to a properly placed J-Hook.
Note the yellow shim under the back of the hook
to maintain parallel pulling force.
The red arrow indicates the key link.
The yellow arrow shows the short J-Link
positioned with the hook opening facing up.
Operation l JB Pipepuller
14
OPERATION Continued
Shown above is the key link which attaches to the pulling cylinder
on the right and a J-Link section on the left.

JB Pipepuller l Operation 15
Step 3: Cylinder Selector Valve Operation
After setting the valve to the left or the right, activate the remote.

STEP 4:Lower Puller into Culvert
The lower shoe must be in the up position before placing the pipepuller
into the culvert. With the pipepuller in transport position, connect a properly
sized sling to the lifting ears and gently lower the pipepuller into the culvert
facing the direction the culverts are to be pulled. Use the handlebars to
guide the pipepuller into the culvert as it is being lowered.
Operation l JB Pipepuller
16
OPERATION Continued
NEVER for ANY reason
place yourself or any body
part under any object be-
ing lifted overhead. Doing so
risks serious injury or death!
Crane controls and hydraulic
systems can fail even when
the equipment is not running!
Tip Front End to Floor
Push Strut
into ceiling
and activate
hydraulics
Cylinder needs to be closed
before setting the strut
to ceiling
In Position to Set
Set and Ready to Pull
Fully extend the strut cylinder
when setting the Strut.
Pull into Culvert
Cylinder Closed
Transport Position

JB Pipepuller l Operation 17
Step 5: Set up J-Links and Lock Puller in Position
n Position the JB Pipepuller in the direct line of pull and lay out the J-link
and J-hook so they are in line with the direction of pull.
n Position the J-hook on the culvert. Note that the J-Hook may require shims
to keep the pulling force parallel to the culvert. See the J-Hook section
of the manual for more important details.
n Attach the proper length J-Link to the key link on the pulling cylinder.
n With the selector valve rotated to the left, tip the front of the puller
to the oor, shove the strut to the ceiling, then activate the remote.
n This will rotate the shoe to the oor and lock the puller into position,
ready to pull. Remember, the cylinder needs to be fully extended
when setting the Strut.
n Now extend the pulling cylinder and hook the J-Link onto the J-Hook
and position the selector valve to the right and activate the remote
to pull the rst culvert into place.
n At full pull, the cylinder has 15.5 tons of pulling power.
n Remember, stand off to one side at the edge of the culvert
for safety purposes.
This picture shows the procedure for locking the puller into place prior to pulling.

STEP 6:Attach 2nd J-Link
n After pulling the rst culvert, you may need to attach the 2nd J-Link
to keep one culvert between the puller and the culvert being pulled,
as shown in the picture below.
n After the rst culvert is seated, release it by activating the remote.
nSwitch the Valve Selector to the left, and support the strut with your hand.
Activate the remote- this will un-wedge the strut.
nReposition the puller and extend the pulling cylinder so after you add
the 2nd J-Link, it drops over the J-Hook as you retract the pulling cylinder.
STEP 7:Release Pipepuller and Reposition
n After the culvert is seated, release the culvert by activating the remote.
n Switch the Valve Selector to the left, and support the strut with your hand.
Activate the remote- this will un-wedge the strut.
n With the strut cylinder completely retracted, the JB Pipepuller is ready
to move forward. Repeat steps 5 & 6 until all culverts are set.
Operation l JB Pipepuller
18
OPERATION Continued

JB Pipepuller l Maintenance 19
MAINTENANCE
Battery
The JB Pipepuller is powered by an Interstate SRM-4D deep cycle battery.
It has 1645 cranking amps and 1314 cold cranking amps. It is recommend-
ed that the battery be fully charged at the end of its daily use. It is recom-
mended that the battery be charged at a slow rate, preferably in deep cycle
mode. An automatic charger is highly recommended. The water level in the
battery should be checked periodically. If taken care of properly, this battery
will give you many years of service.
Hydraulics
The JB Pipepuller is powered by a Monarch DC power unit capable
of putting out 3000 psi. The recommended oil for this unit is Dextron IV.
Before adding any oil, always have the cylinder in the closed position.
It is critical to ensure no dirt or debris is introduced into the system
while adding oil. Contaminated hydraulic oil can cause failure of the
hydraulic system.