JBL GTO 24001 User manual

GTO 24001
1 CHANNEL POWER AMPLIFIER
SERVICE MANUAL
JBL Consumer Products
250 Crossways Park Dr.
Woodbury, New York 11797 Rev0 12/2008
Released 2008
Discontinued XXXX

- CONTENTS -
SPECIFICATIONS ………………………………………..1
PACKING……………………………………………..…....2
CONTROL/INSTALLATION INSTRUCTIONS….……....3
CONTROL/INSTALLATION DRAWINGS……….………4
BASIC TROUBLESHOOTING……………………………5
EXPLODED VIEW/PARTS LIST…….….….…………....6
AMPLIFIER BLOCK DIAGRAM…………………….……7
ELECTRICAL PARTS LIST ..……….……….…….…….8
P.C.B. DRAWINGS….………………………..…….……13
IC/TRANSISTOR PINOUTS..………………..….….…..21
SCHEMATICS……………..……………….………..…...25
GTO 24001 Specifications
Output Power: 1700W RMS x 1 channels @ 4 ohms; ≤1% THD + N
(14.4V supply) 2400W RMS x 1 channels @ 2 ohms; ≤1% THD + N
Signal-to-noise ratio: 65dBA (reference 1W into 4 ohms)
97dBA (reference rated power into 4 ohms)
Frequency response: 20Hz – 330Hz (–3dB)
THD+N 1KHz LPF=22KHz ≤0.5% (rated power @ 4 ohms)
Input Impedance >20K ohms
Maximum input signal: 6.0V
Maximum sensitivity: 200mV
Bass Boost @ 20-100Hz 0-12dB
DC Offset <30mV
Output regulation: 32dB @ 4 ohms
Idle Current @ 4 ohms 4.2A
Max Current Draw 300A
Remote Operating Voltages ON 5V
Turn-on delay time 3 sec
Circuit Protection Temperature (76C), Short circuit
Operating voltage range (8-16V)
Dimensions: 24 3/16 x 10 3/8 x 2 1/8” (630 x 263 x 53mm)
Fuses: (1) x 300A In-line fuse block
JBL continually strives to update and improve existing products, as well as create new ones. The specifications and
details in this and related JBL publications are therefore subject to change without notice.
1
GTO24001

GTO24001
2

Installation Warnings and Tips
•Disconnect the negative (–) lead from your vehicle’s
battery.
•At the installation sites, locate and make a note of
all fuel lines, hydraulic brake lines, vacuum lines
and electrical wiring. Use extreme caution when
cutting or drilling in and around these areas.
•Choose a safe mounting location away from moisture.
•Make sure there is sufficient air circulation at the
mounting location for the amplifier to cool itself.
•Mount the amplifier, using the supplied hardware.
Specifications
•1700W RMS x 1 channel @ 4 ohms and ≤1% THD + N*
•2400W RMS x 1 channel @ 2 ohms, 14.4V supply and
<1% THD + N*
•Frequency response: 20Hz – 330Hz (–3dB)
•Maximum input signal: 6V*
•Maximum sensitivity: 200mV*
•THD + N: 0.5%
•Signal-to-noise ratio: 65dBA
(reference 1W into 4 ohms)*
•Signal-to-noise ratio: 97dBA
(reference rated power into 4 ohms)
*CEA-2006A-compliant
0Speaker Output Connectors
•Connect the speakers to these terminals,
observing proper polarity.Either + or –
terminal may be used. Minimum total
impedance is 2 ohms.
1Fuse Holder/+12V Connection
•Replace fuse only with the same type and rating.
•Mount the fuse holder within 18" of the vehicle’s
battery,inside the engine compartment and
connect one end of the fuse holder to the
battery’s“+” terminal using a single piece of
0gauge wire as shown in diagrams 2a and 2b.
•For normal installation, connect two pieces of
4gauge wire to the other end of the fuse holder
as in diagram 2a. Route both pieces of 4 gauge
wire through the car,using rubber grommets in
all locations where the wire must pass through
metal. Connect the other end of the 4 gauge
wire to the two “+” terminals on the amplifier’s
power connectors 2(on the previous illustra-
tions page).
Figure 2a.
•For competition installations, replace the fuse
with a 300A ANL (not included). Connect a single
piece of 0 gauge wire to the other end of the
fuse holder as in diagram 2b. Route the 0 gauge
wire through the car, using rubber grommets in
all locations where the wire must pass through
metal. Connect the other end of the 0 gauge
wire to the input terminal of a power distribution
block (not included) designed to accept 0 gauge
wire. Connect two pieces of 4 gauge wire to
the distribution block and connect the other
ends of the wire to the two “+” terminals on
the amplifier’s power connectors 2(on the
previous illustrations page).
Figure 2b.
2Power Input Connectors
•+12V: See ”fuseholder“ 1.
•GND: Connect to the vehicle’s chassis using 4
gauge wire. Refer to the picture below.
•REM: Connect to the “Remote Out” lead from
the source unit or to a source of switched
12V+ (ACC).
3Aux Output Connectors (RCA)
•Nonfiltered pass-through output. Connect to the
input of an additional amplifier.
4Input Connectors (RCA)
•Connect to the RCA outputs from the source unit
or signal processor.
5Input-Level Control
•Used to match the input level of the amplifier
to the output level of the source unit.
•See Bfor the adjustment procedure.
6Low-Pass Filter Frequency Control
•12dB/octave low-pass filter,
variable from 32Hz to 320Hz.
•See Cfor the adjustment procedure.
7DBO (Dynamic Bass Optimization) Variable
Subsonic High-Pass Filter With Variable Boost (Q)
•For woofers in tuned (vented) enclosures, set
the Frequency control to a value 10Hz below the
enclosure’s resonance (tuned) frequency.
•For woofers in sealed boxes, set the control to
any value you prefer, between 30Hz and 50Hz.
•Set the Boost control according to your
preference, being careful not to apply
enough boost to damage your woofer(s).
ADBO High-Pass Filter Frequency control,
variable between 10Hz and 100Hz. See
above for appropriate settings.
BDBO Boost control provides up to
12dB of boost, slightly above the high-
pass filter’s frequency. See above for
appropriate settings.
8Remote Level Control (RLC) Connector
•Connect the Remote Level Control (RLC) here,
using the supplied RJ-11 cable.
9Power On LED
•Illuminated when the amplifier is on.
AProtect LED
•Illuminated under any of the following fault
conditions: battery over/under voltage, short
circuit in speaker wires, amplifier is too hot,
amplifier’s output circuit has failed (DC voltage
is present in the amplifier’s output).
BSetting Input Level
ATurn Input Level control counterclockwise to
6V (minimim).
BWith a dynamic music track playing, turn the
head unit’s volume control to the 3/4 position.
CTurn Input Level control clockwise until the
bass output is proportionate to the output of
the high-frequency speakers, according to
your preference.
DInput level is now adjusted correctly.
CSetting the Crossover
ACrossover setting for subwoofers.
Note: Acceptable frequency ranges are indicated
in gray.
DRemote Level Control
The Remote Level Control, if installed, will allow
you to adjust the level of bass while seated in the
listening position.
GTO24001 CAR AUDIO SUBWOOFER AMPLIFIER OWNER’S MANUAL
Factory Bolt Ring Connector
Ground Wire
Note: Remove any paint
below ring connector.
Star Washer
Fuse Holder
150A
4 gauge
Battery
Inside Engine Compartment
0 gauge
4 gauge
Distribution Block
Fuse Holder
150A
4 gauge
Battery
Inside Engine Compartment
0 gauge
Fuse Holder
300A
4 gauge
0 gauge
Distribution Block
Battery
Inside Engine Compartment
0 gauge
3
GTO24001

9 A
0 2
8
56
3 4
7
A B
ABCD
A
C
B
24-13/16"
630mm
10-3/8"
263mm
2-1/8"
53mm
8
1-5/8"
40mm
1"
25mm
D
1x
2x
4x 1x
1x
1x
1
4
GTO24001

Amplifier Troubleshooting Guide
1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON
Verify:
A. Remote turn-on wire from source to amplifier has proper voltage
B. Power (B+) connections at amplifier, terminal blocks, and battery are secure
C. Ground (GND) connections at amplifier and vehicle chassis are secure
D. Battery B+ fuse (if used) is OK
E. Amplifier fuse is OK
F. B+ at battery and B+ at amplifier has proper voltage
2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition
Verify:
A. RCA cables from amplifier to source are securely connected
B. Volume adjustment on amplifier is correctly adjusted
C. Source is ON and playing
3. Engine Noise From Speaker(s)
Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading
to amplifier.
Verify:
A. RCA cables are of good quality with no breakage to internal shields
B. RCA cables from source to amplifier are not run alongside any power cables
4. Amplifier Output Distorted Music
Verify:
A. Source output music to amplifier is not distorted
B. Source output sensitivity is correctly adjusted
5. Amplifier Shuts Down, Green LED’s are Lit - Amplifier is in Thermal Protection Mode
Verify:
A. Amplifier is mounted with adequate air circulation around heatsinks or vents
B. Amplifier is not mounted under carpet or sealed enclosure
C. Speakers meet correct impedance for application (mono or stereo hookup)
6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)
Verify:
A. Speaker crossover (if used) is not defective
GTO24001
5

6
GTO24001

7
GTO24001

GTO24001 Electrical Parts List
Part Number Qty Reference Designator
MAIN PCB
Resistors
RES68001/8-F Resistor METAL FILM 1/8WF680 OHM 1 R3
RES56001/8-F Resistor METAL FILM 1/8WF560 OHM 1 R4
RES78701/8-F Resistor METAL FILM 1/8WF787 OHM 1 R48
RES13011/8-F Resistor METAL FILM 1/8WF1.3K OHM 1 R44
RES15011/8-F Resistor METAL FILM 1/8WF1.5K OHM 1 R52
RES24011/8-F Resistor METAL FILM 1/8WF2.4K OHM 4 R150,151,214,215
RES32411/8-F Resistor METAL FILM 1/8WF3.24K OHM 1 R46
RES36011/8-F Resistor METAL FILM 1/8WF3.6K OHM 1 R47
RES43011/8-F Resistor METAL FILM 1/8WF4.3K OHM 1 R56
RES47011/8-F Resistor METAL FILM 1/8WF4.7K OHM 3 R20,71,73
RES62011/8-F Resistor METAL FILM 1/8WF6.2K OHM 1 R55
RES94011/8-F Resistor METAL FILM 1/8WF9.4K OHM 2 R22,23
RES91011/8-F Resistor METAL FILM 1/8WF9.1K OHM 1 R5
RES10021/8-F Resistor METAL FILM 1/8WF10K OHM 2 R36,89
RES13021/8-F Resistor METAL FILM 1/8WF13K OHM 1 R238
RES21021/8-F Resistor METAL FILM 1/8WF21K OHM 2 R35,91
RES22021/8-F Resistor METAL FILM 1/8WF22K OHM 4 R24,25,37,38
RES47021/8-F Resistor METAL FILM 1/8WF47K OHM 6 R26,27,28,30,54,74
RES2201/8-J Resistor CARBON FILM 1/8WJ22 OHM 5 R49,57,75,76,97
RES1011/8-J Resistor CARBON FILM 1/8WJ100 OHM 2 R19,68
RES1511/8-J Resistor CARBON FILM 1/8WJ150 OHM 2 R6,32
RES4711/8-J Resistor CARBON FILM 1/8WJ470 OHM 1 R80
RES5111/8-J Resistor CARBON FILM 1/8WJ510 OHM 2 R15,17
RES1021/8-J Resistor CARBON FILM 1/8WJ1K OHM 12 R39,42,45,60,65,92,121,149,173,191,202,236
RES1221/8-J Resistor CARBON FILM 1/8WJ1.2K OHM 1 R81
RES2021/8-J Resistor CARBON FILM 1/8WJ2K OHM 1 R1
RES2221/8-J Resistor CARBON FILM 1/8WJ2.2K OHM 5 R110,140,164,228,69
RES3321/8-J Resistor CARBON FILM 1/8WJ3.3K OHM 2 R59，240
RES4721/8-J Resistor CARBON FILM 1/8WJ4.7K OHM 10 R21,111,125,141,165,175,178,229,50,51
RES5111/8-J Resistor CARBON FILM 1/8WJ5.1K OHM 1 R11
RES5621/8-J Resistor CARBON FILM 1/8WJ5.6K OHM 2 R33,34
RES1031/8-J Resistor CARBON FILM 1/8WJ10K OHM 14 R8,10,18,31,62,64,66,79,90,95,126,176,185,239
RES1531/8-J Resistor CARBON FILM 1/8WJ15K OHM 4 R9,16,124,174
RES2031/8-J Resistor CARBON FILM 1/8WJ20K OHM 1 R40
RES2231/8-J Resistor CARBON FILM 1/8WJ22K OHM 3 R63,94,82
RES2731/8-J Resistor CARBON FILM 1/8WJ27K OHM 1 R96
RES3031/8-J Resistor CARBON FILM 1/8WJ30K OHM 1 R13
RES4731/8-J Resistor CARBON FILM 1/8WJ47K OHM 2 R29,43
RES5631/8-J Resistor CARBON FILM 1/8WJ56K OHM 2 R183,184
RES7531/8-J Resistor CARBON FILM 1/8WJ75K OHM 3 R53,70,72
RES1041/8-J Resistor CARBON FILM 1/8WJ100K OHM 7 R2,14,127,177,88,93,83
RES1041/8-J Resistor CARBON FILM 1/8WJ150K OHM 1 R7
RES1541/8-J Resistor CARBON FILM 1/8WJ1M OHM 3 R58,61,67
RES1001/4-J Resistor METAL FILM 1/4WJ10 OHM 32
R98,99,100,101,102,112,113,114,128,129,130,131,132,1
42,143,144,152,153,154,155,156,166,167,168,216,217,21
8,219,220,230,231,232
RES1511/4-J Resistor METAL FILM 1/4WJ150 OHM 20 R186,187,188,189,190,192,193,194,195,196,203,2
04,205,206,207,208,209,210,211,212
RES1041/4-J Resistor METAL FILM 1/4WJ100K OHM 32
R103,104,105,106,107,116,117,118,133,134,135,1
36,137,145,146,147,157,158,159,160,161,169,170,
171,221,222,223,224,225,233,234,235
RES2211/2-J Resistor METAL FILM 1/2WJ220OHM 2 R12,237
RES4721/0-J Resistor METAL FILM 1WJ4.7K OHM 2 R77,78
RESM2R2-J-2W Resistor MOR 2WJ(3.8x11m/m)2.2 OHM 3 R182,200,201
RESM470-J-2W Resistor MOR 2WJ(3.8x11m/m)47 OHM 4 R108,138,162,226
RESM101-J-2W Resistor MOR 5WJ(3.8x11m/m)100 OHM 2 R197,213
RESM222-J-2W Resistor MOR 2WJ(3.8x11m/m)2.2K OHM 3 R179,180,181
RESM472-J-3W Resistor MOR 3WJ(3.8x11m/m)4.7K OHM 4 R84,85,86,87
RESM472-J-2W Resistor MOR 2WJ(3.8x11m/m)4.7K OHM 2 R198,199
RESM221-J-3W Resistor MOR 3WJ(5.5x15m/m)220 OHM 4 R115,119,122,123
RESSR01-J-5W Resistor SHUNT 3LEAD 5W0.01 OHM 8 R41,109,120,139,148,163,172,227
RES0001/8-J Resistor RES，CF 0R0 OHM 1/8W ±5% 1 R241
Description
8
GTO24001

Part Number Qty Reference Designator
Description
MAIN PCB
GF063PB502K volume GF063PB502K 1 SV1
15S-3B500x2 Boost Pot V12L5(9x5)G(PH2D)N 15S-3B500x2 1 VR4
15S-3B20Kx2 Input Level Pot V12L5(9x5)G(PH2D)N 15S-3B20Kx2 1 VR1
15C50Kx2 LP Freq. Pot V12L5(9x5)G(PH2D)N 15S-15C50Kx2 1 VR2
15C200K+C2Kx2 HP freq. Pot V12L5(9x5)G(PH2D)N 15S-15C200K+C2Kx2 1 VR3
Capacitors
CAP0501R0-E Capacitor ELECTROLYTIC"MHA/SD"1uF/50V 1 C40
CAP0504R7-E Capacitor ELECTROLYTIC"MHA/SD"4.7uF/50V 1 C41
CAP016100-E Capacitor ELECTROLYTIC"MHA/SD"10uF/16V 5 C13,14,37,39 ,42
CAP050100-E Capacitor ELECTROLYTIC"MHA/SD"10uF/50V 4 C108,110,122,123
CAP016101-E Capacitor ELECTROLYTIC"MHA/SD"100uF/16V 5 C29,32,96,128,130
CAP016220-E Capacitor ELECTROLYTIC"MHA/SD"22uF/16V 9 C4,5,6,7,28,31,50,51,63
CAP016220-NE Capacitor ELECTROLYTIC"NE", NON POLAR TYPE22uF/16V 1 C60
CAP016470-E Capacitor ELECTROLYTIC"MHA/SD"47uF/16V 4 C49,52,57,150
CAP050101-E Capacitor ELECTROLYTIC"MHA/SD"100uF/50V 4 C109,111,124,126
CAP100102-M Capacitor MYLAR 5% 100V 102J 4 C72,80,87,143
CAP100103-M Capacitor MYLAR 5% 100V103J 5 C55,64,65,67,68
CAP100683-M Capacitor MYLAR 5% 100V683J 1 C44
CAP100823-M Capacitor MYLAR 5% 100V823J 1 C43
CAP063104-M Capacitor MYLAR 5% 63V "TL TYPE"104J 13 C2,56,74,76,82,88,91,95,107,144,147,148,149
CAP063224-M Capacitor MYLAR 5% 63V "TL TYPE"224J 3 C15,33,34
CAP063824-M Capacitor MYLAR 5% 63V "TL TYPE"824J 1 C9
CAP063105-M Capacitor MYLAR 5% 63V "TL TYPE"105J 3 C97,98,105
CAP050220-C Capacitor CERAMIC DISK 50V "NPO"22 pF 6 C8,10,11,12,16,66
CAP050470-C Capacitor CERAMIC DISK 50V "NPO"47pF 2 C53,54
CAP050331-C Capacitor CERAMIC DISK 50V 330pF 2 C58,59
CAP050471-C Capacitor CERAMIC DISK 50V 470pF 1 C1，C151,152
CAP050821-C Capacitor CERAMIC DISK 50V 820pF 1 C45
CAP050102-C Capacitor CERAMIC DISK 50V 102pF 4 C27,38，153,154
CAP050104-C Capacitor MLCC104pF 23 C3,17,18,19,20,21,22,23,24,30,46,47,48,77,92,125,
127,129,131,146,103,155,156
CAP200100-BP Capacitor ELECTRO "SSP/BP" ,SIZE=16x25mm10uF/200V 2 C61,62
CAP200330-BP Capacitor ELECTRO "SSP/BP", SIZE=18x25mm33uF/200V 2 C78,93
CAP080102-E Capacitor ELECTRO "MHA"SIZE=18X25m/m1000uF/80V 10 C71,75,79,83,86,90,117,121,132,142
CAP080222-E Capacitor ELECTRO "HC/DL"SIZE=30X25m/m2200uF/80V 4 C115,116,118,120
CAP025222-E Capacitor 3300UF 25V 105℃±20% 25*18 WL 10 C99,100,101,102,106,135,136,137,138,139
CAP630102-B Capacitor MYLAR 10% 630V "BOX TYPE",Pitch=7.5m/m102K 2 C25,112
CAP100105-B Capacitor MYLAR 5% 100V "BOX TYPE"105J 4 C70,89,141,145
CAP100225-B Capacitor MYLAR 10% 100V "BOX TYPE"225K 4 C113,114,133,134
CAP250225-B Capacitor MYLAR 10% 250V "BOX TYPE"225K 1 C119
CAP100335-B Capacitor MYLAR 10% 100V "BOX TYPE"475K 2 C73,81
CAP250106-B Capacitor MYLAR 10% 250V "BOX TYPE"106K 2 C26,94
Semiconductors
TR-KTC3198GR Transistor SMALL SIGNAL NPN "TO-92"KTC3198GR 7 Q1,2,5,6,7,36,37
TR-KTA1023Y Transistor SMALL SIGNAL PNP "TO-92L"KTA1023Y 5 Q4,16,17,34,35
TR-KTC1027Y Transistor SMALL SIGNAL NPN "TO-92L"KTC1027Y 1 Q3
DIODE-1N4148 Diode SWITCHING SIGNAL1SS133 3 D5,6,8
DIODE-1N4004 Diode RECTIFIER1N4004 1 D7
DIODE-FR154 Diode FAST RECOVERYFR154/1504 8 D11,12,13,14,15,16,17,18
IC-LM361N IC COMPARATOR IC, DIP-16LM361N 1 U7
IC-MC14060 IC DIVIDER IC , DIP-14MC14060 1 U6
IC-NJM13600 IC ELEC VOLUME, DIP-16NJM13600 1 U3
IC-TL072CN IC DUAL OP AMP "DIP-08"TL072CN 1 U2
IC-TL074CN IC QUAD OP AMP "DIP-14"TL074CN 3 U1,4,5
IC-KIA78D06PI IC VOTAGE REGULATOR ,+6V 1ALDOKIA78D06PI 1 U10
IC-KIA7812API IC VOTAGE REGULATOR +12V 1AKIA7812PI 1 U8
IC-KIA7812API IC VOTAGE REGULATOR -12V 1AKIA7912PI 1 U9
FET-IRF640 FET N-CH POWER FET "TO-220"IRF640 12 Q13,14,15,23,24,25,31,32,33,63,64,65
FET-IRF9640 FET P-CH POWER FET "TO-220"IRF9640 20 Q8,9,10,11,12,18,19,20,21,22,26,27,28,29,30,58,59
,60,61,62
FET-IRF3205 FET N-CH POWER FET "TO-220"IRF3205 20 Q38,39,40,41,42,43,44,45,46,47,48,49,50,51,52,53,
54,55,56,57
9
GTO24001

Part Number Qty Reference Designator
Description
MAIN PCB
DIODE-6A60 Diode RECTIFIER6A60 2 D9,10
DIODE-MU36R silicon bridge FAST RECOVERY,TO-3PFMU36R 2 D2,4
DIODE-MU36S silicon bridge FAST RECOVERY,TO-3PFMU36S 2 D1,3
Miscellanous
CRYSTAL-2.56MG crystal CERAMIC RESONATOR,2.56MHzZTA2.56MG 1X1
RET94011/8-F thermistor NTC RESISTOR 50KFTD5-350 1 TH1
KCD493H399G thermistor DIODE TYPE, 49KOHM +/-3%KCD493H399G 1 TH2
B59100C70A70 thermistor PTC RESISTOR 100 OHM 70℃1 TH3
CORE-24001-0 transformer
44PHI
MAGNETICS3T(0.7X20):14T(0.7X5)+3T(0.7
X1)+3T(0.7X1) (3nd left)
1
T1(3nd left)
CORE-24001-1 transformer
44PHI
MAGNETICS3T(0.7X20):14T(0.7X5)+3T(0.7
X1)+3T(0.7X1) (3nd right)
1
T2(3nd right)
CORECL-330 Inductor BAR CORECL-330 2 L1,2
CORECL-4420A Inductor IRON CORE ( HEAT SHRINK TUBE)CL-4420A 4 L3,4,5,7
CORECL-4100 Inductor IRON CORECL-4100 1 L6
NT90NASDC6VCB relay DC6V, 40ANT90NASDC6VCB0.9 1 K1
4PDEK623PCB4-B terminal GOLD PLATED,4PDEK623PCB4-B 1 JA1
LED-L284LBC LED 3Φ, BLUE , MILKY typeBLUE 1 LED1
LED-L3141C LED 3Φ, RED 1 LED2
JSZ2A-29 power terminal NI PLATED,TRANSPARENCY,2PJSZ2A-29 1 P4
JSZ3-29 power terminal NI PLATED,TRANSPARENCY,3PJSZ3-29 1 P1
JSZ4A-23 output terminal NI PLATED,TRANSPARENCY,4PJSZ4A-23 1 P3
PLAL0640-02P 2P connector LOCK WAFER,2PLAL0640-02 2 CON1,2
AV4-8.4-13A RCA JACK GOLD PLATED,4PSD-R-04G04-310 1 JA02
JUMPER-80MM Copper bar BAR JUMPER55m/m 3 J1,2,6
JUMPER-55MM Copper bar COPPER 0.8t( Ni PLATED) 5P 1 J7
JUMPER-100MM Copper bar COPPER 1.0t( Ni PLATED) , RIGHT ANGLE type,3PMA-BA-02-6397-0 2 J3,4
FIBER8-200 Paper pad 200.0×8.0×0.5t 0.25 for FET
FIBER6-200 Paper pad 200.0×6.0×0.5t 0.05 for diode
Driver sub PCB (X 2)
Resistors
RES-3900-0805-F Resistor SMD"0805" 1/8WF390 OHM 1(x2) R34
RES-1002-0805-F Resistor SMD"0805" 1/8WF10K OHM 2(x2) R5,37
RES-1003-0805-F Resistor RES，SMD 100K OHM 1/8W ±1% 0805 1(x2) R38
RES-1502-0805-F Resistor SMD"0805" 1/8WF15K OHM 1(x2) R32
RES-1004-0805-F Resistor SMD"0805" 1/8WF1M OHM 1(x2) R40
RES-101-0805-J Resistor SMD"0805" 1/8WJ100 OHM 6(x2) R1,2,3,4,23,24
RES-241-0805-J Resistor SMD"0805" 1/8WJ240 OHM 2(x2) R11,12
RES-471-0805-J Resistor SMD"0805" 1/8WJ470 OHM 1(x2) R31
RES-102-0805-J Resistor SMD"0805" 1/8WJ1K OHM 2(x2) R7,8
RES-202-0805-J Resistor SMD"0805" 1/8WJ2K OHM 3(x2) R19,20,39
RES-222-0805-J Resistor SMD"0805" 1/8WJ2.2K OHM 1(x2) R33
RES-332-0805-J Resistor SMD"0805" 1/8WJ3.3K OHM 1(x2) R48
RES-103-0805-J Resistor SMD"0805" 1/8WJ10K OHM 3(x2) R35,42,47
RES-223-0805-J Resistor SMD"0805" 1/8WJ22K OHM 2(x2) R45,46
RES-333-0805-J Resistor SMD"0805" 1/8WJ33K OHM 2(x2) R43,44
RES-472-0805-J Resistor SMD"0805" 1/8WJ4.7K OHM 1(x2) R41
RES-105-0805-J Resistor SMD"0805" 1/8WJ1M OHM 2(x2) R36,56
RES-2R2-1206-J Resistor SMD"1206" 1/4WJ2.2 OHM 4(x2) R27,28,29,30
RES-4R7-1206-J Resistor SMD"1206" 1/4WJ4.7 OHM 4(x2) R13,14,15,16
RES-121-1206-J Resistor SMD"1206" 1/4WJ120 OHM 2(x2) (SMT)R21,22
RES-271-1206-J Resistor SMD"1206" 1/4WJ270 OHM 2(x2) R17,18
RES9111/8-J Resistor CARBON FILM 1/5WJ910 OHM 4(x2) R9,10,25,26
RESM392-J-3W Resistor MOR 3WJ(3.8x11m/m)3.9K OHM 1(x2) R6
Capacitors
CAP050104-0805 Capacitor SMD"0805"104pF 4(x2) (SMT)C6,7,9,12
CAP050224-0805 Capacitor SMD"0805"224pF 1(x2) C10
10
GTO24001

Part Number Qty Reference Designator
Description
Driver sub PCB (X 2)
CAP050105-0805 Capacitor SMD"0805"105pF 2(x2) C1,3
CAP063105-M Capacitor MYLAR 5% 63V "TL TYPE"105 J 2(x2) C2,4
CAP0501R0-E-1 Capacitor ELECTROLYTIC"SE/SRE", h=5m/m1uF/50V 1(x2) C11
CAP025220-E-1 Capacitor ELECTROLYTIC"SE/SRE", h=5m/m22uF/25V 1(x2) C8
CAP050104-C Capacitor CERAMIC RADIAL MLCC104pF 2(x2) C14,16
Semiconductors
IC-KIA393F IC DUAL COMPARATOR,SO-08KIA393F 1(x2) U1
TR-KTA1661Y Transistor HIGH CURRENT PNP,SOT-89KTA1661Y 2(x2) Q22,23
TR-KTC4373Y Transistor HIGH CURRENT NPN,SOT-89KTC4373Y 1(x2) Q21
DIODE-LL4148 Diode SWITCHING SIGNAL "CHIP"LL4148/RLS4148 12(x
2) D4,5,6,7,8,9,10,11,12,13,14,15
TR-KTC1027Y Transistor SMALL SIGNAL NPN "TO-92L"KTC1027Y 8(x2) Q3,4,7,8,15,16,17,18
TR-KTA1023Y Transistor SMALL SIGNAL PNP "TO-92L"KTA1023Y 8(x2) Q5,6,9,10,13,14,19,20
TR-KSC3503 Transistor VIDEO NPN "TO-126"KSC3503/KTC3503 2(x2) Q1,2
TR-KSA1381 Transistor VIDEO PNP "TO-126"KSA1381/KTA1381 2(x2) Q11,12
IN4742 Diode ZENER 12V 1W1N4742 3(x2) D1,2,3
Miscellanous
HLAL02TB220J inductor AXIAL TYPE,22uHLAL02TB220J 4(x2) L1,2,3,4
TM2007-C9G-08P Pin PIN HEADER C-TYPE 8P(R-ANGLE)TM2007-C9G-08P 2(x2) HP1,2
PWM PCB
Resistors
RES-1501-0805-F Resistor SMD"0805"1/8WF1.5K OHM 1 R30
RES-4301-0805-F Resistor SMD"0805"1/8WF4.3K OHM 1 R29
RES-6811-0805-F Resistor SMD"0805"1/8WF6.81K OHM 1 R28
RES-1002-0805-F Resistor SMD"0805"1/8WF10K OHM 1 R31
RES-1502-0805-F Resistor SMD"0805"1/8WF15K OHM 1 R37
RES-2002-0805-F Resistor SMD"0805"1/8WF20K OHM 1 R18
RES-2872-0805-F Resistor SMD"0805"1/8WF28.7K OHM 1 R19
RES-4303-0805-F Resistor SMD"0805"1/8WF430K OHM 1 R5
RES-4R7-0805-J Resistor SMD"0805"1/8WJ4.7 OHM 1 R8
RES-471-0805-J Resistor SMD"0805"1/8WJ470 OHM 3 R34,35,44
RES-102-0805-J Resistor SMD"0805"1/8WJ1K OHM 2 R15,45
RES-332-0805-J Resistor SMD"0805"1/8WJ3.3K OHM 1 R46
RES-472-0805-J Resistor SMD"0805"1/8WJ4.7K OHM 10 R3,4,11,12,13,14,23,36,38,42
RES-822-0805-J Resistor SMD"0805"1/8WJ8.2K OHM 1 R2
RES-103-0805-J Resistor SMD"0805"1/8WJ10K OHM 4 R6,7,41,43
RES-153-0805-J Resistor SMD"0805"1/8WJ15K OHM 2 R21,22
RES-1202-0805-F Resistor SMD"0805"1/8WF12K OHM 1 R16
RES-2212-0805-F Resistor SMD"0805"1/8WF22.1K OHM 1 R17
RES-4322-0805-F Resistor SMD"0805"1/8Wf43.2K OHM 1 R20
RES-473-0805-J Resistor SMD"0805"1/8WJ47K OHM 1 R9,24
RES-563-0805-J Resistor SMD"0805"1/8WJ56K OHM 1 R1
RES-224-0805-J Resistor SMD"0805"1/8WJ220K OHM 2 R39,47
RES-3322-0805-F Resistor RES，SMD 33K2 OHM 1/8W ±1% 0805 1 R10
RES-824-0805-J Resistor SMD"0805"1/8WJ820K OHM 1 R40
RES-105-0805-J Resistor SMD"0805"1/8WJ1M OHM 1 R25
RES-4R7-1206-J Resistor SMD"1206"1/4WJ4.7 OHM 2 R26,27
RES2211/2-J Resistor METAL FILM 1/2WJ220 OHM 2 R32,33
Capacitors
CAP050330-0805 Capacitor SMD"0805"50V 5%33pF 1 C24
CAP050104-0805 Capacitor SMD"0805"50V 5%104pF 7 C1,4,9,10,11,22,23
CAP050224-0805 Capacitor SMD"0805"50V 5%224pF 1 C6
CAP050474-0805 Capacitor SMD"0805"50V 5%474pF 1 C16
CAP050105-0805 Capacitor SMD"0805"50V 5%105pF 5 C3,5,17,18,20
CAP100102-M Capacitor MYLAR 5% 100V 102J 1 C7
CAP0501R0-E-1 Capacitor ELECTROLYTIC "SE/SRE", h=5m/m1uF/50V 1 C13
CAP016100-E-1 Capacitor ELECTROLYTIC "SE/SRE", h=5m/m10uF/16V 3 C2,12,19
11
GTO24001

Part Number Qty Reference Designator
Description
PWM PCB
CAP016470-E-1 Capacitor ELECTROLYTIC "SE/SRE", h=5m/m47uF/16V 3 C8,15,21
CAP016101-E-1 Capacitor ELECTROLYTIC "SE/SRE", h=5m/m100uF/16V 1 C14
Semiconductors
DIODE-LL4148 Diode SWITCHING SIGNAL,MINI MELFLL4148 3 D1,2,3
KDS184 Diode SWITCHING SIGNAL,"SOT-23"KDS184 2 D4,5
IC-TL494CD IC PWM "SO-16"TL494CD 1 U1
IC-KIA393F IC COMPARATOR"SO-08"KIA393F 2 U2,3
TR-KTA1661Y Transistor HIGH CURRENT PNP "SOT-89"KTA1661Y 1 Q1
TR-KTA1504GR Transistor SMALL SIGNAL PNP "SOT-23"KTA1504GR 3 Q3,7,10
TR-KTC3875GR Transistor SMALL SIGNAL NPN "SOT-23"KTC3875GR 6 Q2,6,8,9,11,12
TR-KTB985BK Transistor SMALL SIGNAL PNP "TO-92L"KTB985BK 2 Q4,5
Miscellanous
TM2007-B11G-06 Pin PIN HEADER 6P(R-ANGLE4MM)TM2007-B11G-06 2 HP1 ,2
Badge LED PCB
RES-470-1206-J Resistor SMD"1206"1/4WJ47 OHM 4 R1,2,3,4
CAP050104-1206 Capacitor SMD"1206"50V 5%104pF 1 C1
LED-0 LED ass'y 65*41*2.7 with LED 1
W-2-150MM 2P connector black/red 2P(150m/m) 1
RES-470-1206-J Resistor SMD"1206"1/4WJ47 OHM 2*2 R1,2
LED-1 LED ass'y 178*6*2.7 with LED 2
W2-150MM Wire ass'y AWG#24,2P(3P WAFER -STRIP)150m/m 1
W-2-120MM 2P connector Black/Red 2P(120m/m) 1
12
GTO24001

1OF4
2008.11.06
GTO24001
GTO24001 TOPVIEW
3.3K
13
GTO24001

2OF4
2008.11.06
GTO24001
GTO24001 TOPVIEW
REV.A
14
GTO24001

GTO24001 TOPVIEW
GTO24001
3OF4
2008.11.06
15
GTO24001

GTO24001 TOPVIEW
GTO24001
4OF4
2008.11.06
16
GTO24001

17
GTO24001

18
GTO24001

19
GTO24001