jcb 8025 ZTS User manual

1
Compact Excavators
8025 ZTS, 8026 CTS,
8030 ZTS, 8035 ZTS
Quick Start Guide

2Please see operator manual for full details.
> This Quick Reference Guide is to provide quick and simple information to the Operator
and does not include any health and safety aspects. In addition, because of our continual
development of machines, features described in this Quick Reference Guide may differ
from those on your machine. No errors and emissions be entirely ruled out.
> This Quick Reference Guide DOES NOT replace the Operators Manual. You MUST
read ALL the disclaimers and safety and other instructions in the Operators Manual
before initially operating this product. Accordingly, no legal claims can be entertained on
the basis of the data, illustrations or descriptions in this Quick Reference Guide.
> This machine should not be operated by any person who isn’t appropriately qualified or
had the appropriate training.
> Operation of this machine without periodic maintenance could cause it to malfunction.
For more information please contact your JCB Dealer.
Disclaimer

8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS 3
Intended Use ......................................................................................................................................4
Dimensions ........................................................................................................................................5
Tie Down Points ................................................................................................................................6
Lifting Points .......................................................................................................................................7
Cab Layout & Controls ................................................................................................................. 8 -11
Start Up Sequence ...........................................................................................................................12
Shut Down Sequence .......................................................................................................................13
Mechanical Hitch Unlock ..................................................................................................................14
Maintenance Position ........................................................................................................................15
Service & Maintenance .....................................................................................................................16
Service & Access Covers..............................................................................................................17-18
Fluids & Lubricants ............................................................................................................................19
Machine Attachments .......................................................................................................................20
Troubleshooting / FAQs ....................................................................................................................21
Your Notes .................................................................................................................................22-23
Index

4Please see operator manual for full details.
General
> Machine Type – Compact Excavator
> Self propelled machine with a tracked undercarriage
> 360° revolving upper structure with boom, dipper, bucket and slew mechanism
Intended Use
> Machine intended to be used in normal conditions as detailed in the operators manual
> With bucket fitted, machine work cycle consists of digging, elevating, slewing and discharging
of materials
> Applications include earthmoving, road construction, building and construction, landscaping etc.
> Can be used for object handling
> Not intended for use in mining and quarrying applications, demolition, forestry, any use
underground and any explosive atmospheres.
> Must not be used for forestry, used with attachments of unknown weight, used on surfaces with
unknown stability – list not exhaustive
>
PPE may be required in certain applications/environments e.g. high silica concentration or asbestos
> TThe machine should not be operated by any person without appropriate qualifications, training
or experience of using this type of machine
> Prior to use, the machines suitability should be considered with regards to the intended
applications and any hazards which may be present
Intended Use

8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS 5
Dimensions
Machine model 8025 ZTS 8026 CTS 8030 ZTS 8035 ZTS
A Overall height (transport position) mm 2470 2470 2470 2475
B Overall length (transport position) mm 4280 4220 4287 4462
CTailswing mm 750 1225 800 850
D Track width mm 1502 1502 1650 1750
E Superstructure width mm 1550 1550 1650 1656
F Track centres mm 1440 1440 1597 1707
Operating weight* kg 2685 2700 3217 3651
* Standard machine specification, please see data plate for specific machine weight.
Fig 1

6Please see operator manual for full details.
Tie Down Points
Fig 2
Fig 3
A Length = 900 + 100mm
B Length = 950 + 100mm
C Angle = 46˚ ± 7˚
D Angle = 36.5˚ ± 6.5˚
Lashing capacity 30,000N
Minimum lashing breaking force 50,000N
Tie down position decal.
REFER TO OPERATORS MANUAL TRANSPORTING MACHINE
A Securing strap (bucket)
B Securing strap (front and rear of the two track legs
C Skids
D Securing strap (kingpost

8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS 7
REFER TO OPERATORS MANUAL TRANSPORTING MACHINE
Lifting Points
Fig 4
The correct lifting positions are identified on the machine by their labels: Lifting point
position label.
Carry out the following procedure when lifting a machine:
1. Remove all attachments.
2. Remove all loose equipment from machine exterior.
3. Check the unladen weight of the machine.
4. Attach lifting equipment to each end of the dozer blade.
5. Attach lifting equipment to each side of the boom.
6. Take the weight of the machine. Make sure the slings do not interfere with the cab.
It may be necessary to use a spacer bar between the slings.
7. Check that the lifting eye is positioned directly above the machine centre of gravity.
A Boom lift point
B Spacer bar
C Dozer blade lift point
C Skids
D Securing strap (kingpost

8Please see operator manual for full details.
Cab & Switch Panel
A Graphic symbol
B Light bar
The rocker switches have two or three positions (as shown)
Fig 6
Fig 5
A Track control
B Swing/auxiliary pedals
C Horn
D Excavator controls
E Two-speed
tracking switch
F Dozer blade control
G Hand throttle control
H Instrument panel
J Ignition switch
K Auxiliary power socket
L Console switches
M Operator seat
N Swing/auxiliary switch
P Cab interior light
Operator Station Layout
Switch Panel
Work Lights
1 Off
2 On (Boom)
3 On (Boom & Cab)
Overload Warning System
1 Off
2 On (Boom)
Beacon
1 Off
2 On
Window Wipers
1 Off
2 On
2 Washer (if installed)
Fig 7

8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS 9
Instrument Panel
A Fuel gauge
B Two speed (high engaged) indicator
C Auxiliary service (selected) indicator
D SAE controls (selected) indicator
E Air filter (blocked) indicator
F Glow plugs (on) indicator
G Hourmeter
H Indicator is not installed on this machine
J Indicator is not installed on this machine
K Engine oil (low) indicator
L Coolant temperature (high) indicator
M Charge (fault) indicator
Fig 8
Instrument Panel

10 Please see operator manual for full details.
Excavator Controls
A Slew cab left
B Slew cab right
C Raise boom
D Lower boom
E Dipper in
F Dipper out
G Crowd bucket (to gather a load)
H Dump bucket (to dump a load)
J Swing boom
A Slew cab left
B Slew cab right
C Raise boom
D Lower boom
E Dipper in
F Dipper out
G Crowd bucket (to gather a load)
H Dump bucket (to dump a load)
J Swing boom
A Swing left
B Swing right
C Swing/auxiliary switch
D Swing/auxiliary pedal
E AUX indicator lamp
A Left AUX function
B Right AUX function
(double-acting
attachments only)
Fig 9
Fig 10
Fig 11
ISO Control Pattern
SAE Control Pattern
Swing and Auxiliary Controls

8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS 11
A Left AUX function
B Right AUX function
(double-acting
attachments only)
Dozer Lever
Fig 12 Fig 13
A Lower the dozer
B Raise the dozer
C Control lever

12 Please see operator manual for full details.
1
4
7
2
5
3
6
9
Insert Isolator Key
Engine Pre Heat
Lower LH Arm Rest
Raise LH Arm Rest
Disarm Immobiliser
Engage Seat Belt
Start Machine
Operate Machine
Insert isolator key (A) and
turn in a clockwise direction.
Turn ignition to position 1 (A)
to pre-heat engine before start.
Wait until pre-heat symbol (B)
on instrument panel goes off.
Lower the LH arm rest to
activate the hydraulics.
All controls are now active
and the machine is now ready
to use.
If fitted, disarm by entering
4-digit PIN code than push
ENT button.
The LED
will come
on for 3
seconds.
From ignition position 1 turn
ignition to position 3 (A) to start
the machine.
Ensure the hydraulic isolation
lever (left hand arm rest) is in
the raised position.
Engage seat belt (A) into latch
(B) before starting machine.
A Handle
B LH arm rest
A Handle
B LH arm rest
A
B
Start Up Sequence
A
A

8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS 13
1 2 3
Park Machine Up Leave & Secure Isolate Machine
Park the machine on firm
level ground. Position the
attachment (A) just above
the ground and dozer (B)
on the ground.
Switch off all switches. Leave
machine using the
handrails and
footholds.
Close & lock all
doors and
windows to
secure machine.
Turn isolator key anti-clockwise
and remove key.
Shut Down Sequence

14 Please see operator manual for full details.
1
4
2
5
3
6
Park Machine Up
Release Attachment
Disconnect Attachment
Restart Machine
Insert tommy bar
Remove Attachment
Park the machine on firm level
ground. Position the attach-
ment (A) just above the ground
and dozer (B) on the ground.
Start the engine, rest
attachment on the ground
and engage the hydraulics.
Apply downward pressure to
the tommy bar to release the
buckets rear pivot.
Slowly roll the quickhitch in the
direction of the arrow whilst
raising the dipper to release the
front pivot (A).
Stop the engine, remove any
connected hydraulic hoses and
remove the locking pin.
Insert the tommy bar into the
hole of the latch hook.
A Latch Hook B Tommy Bar
C Hole
Attachments
Quickhitch
121 9831/2900-1 121
Figure 104.
A
APivot pin
6. Remove the tommy bar from the Quickhitch.
7. Start the engine and carefully rest the attachment on the ground.
8. Slowly roll the Quickhitch back in the direction of arrow and simultaneously raise the dipper arm to release
the attachment’s front pivot pin from jaws.
Mechanical Hitch Unlock System
Attachments
Quickhitch
120 9831/2900-1 120
Figure 103.
A
C
B
ALatch hook BTommy bar
CHole
WARNING! The attachment will move when released. Stand clear and to one side when releasing the
attachment.
5. Apply a downward pressure on the bar to release the attachment rear pivot pin from the latch hook, allowing
it to swing forward as shown.
Attachments
Quickhitch
122 9831/2900-1 122
Figure 105.
A
B
APivot pin BJaw
Maintenance
Check the operation of the Quickhitch daily.
Examine the Quickhitch daily for broken or missing parts.
Remove any debris from the latch hook locking mechanism.
Grease the Quickhitch daily.
If the Quickhitch is cleaned by high pressure water, always grease it afterwards.
Visually inspect the condition of the hydraulic hoses to the Qucikhitch.
A

8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS 15
1. Park the machine on solid, level ground
I. Release the two track levers
II. Set the hand throttle lever to the idle position
2. Lower the dozer blade (B)
3. Lower the excavator so the attachment is flat on the ground (A)
4. Stop the engine
5. Discharge the hydraulic pressure
6. Isolate the controls and remove ignition key
7. Isolate the battery to prevent accidental operation of the engine
Maintenance Position
Fig 14
A Attachment flat on the ground
B Dozer blade lowered to ground
The double-acting ball valve must be open for single-acting attachments and closed for double-acting attachments.

16 Please see operator manual for full details.
Service & Maintenance
Daily Checks (10h) Action
Check condition of attachments / optional equipment Visual check
Grease attachments / optional equipment/ pivot pins as required Lubricate
Clean bodywork and framework Clean
Check condition of bodywork and framework Visual check
Check condition of cab/canopy including seat belt Visual check
Check engine for leaks and oil level Visual check
Check fuel system for leaks Visual check
Drain water from water separator on fuel filter Clean
Check engine coolant for leaks, condition and level Visual check
Check condition of cooling pack and system Visual check
Check hydraulic oil level Visual check
Check window washer fluid level Visual check
Check the condition of the fire extinguisher Visual check
Check operation of all services i.e. excavator, dozer etc. Operate
Check operation of electrical equipment i.e. warning lights, beacon Operate
Grease pivot pin Lubricate
Weekly Checks (50h) Action
Grease slew ring bearing Lubricate
Clean cooling pack Clean
Check condition and tension of tracks Operate
Check condition of air filter Visual check
Check condition of drive belt Visual check
Check hydraulic hoses / pipework for leaks and damage Operate
Check condition of the rams Visual check
Check operation of electrical equipment i.e. warning lights, beacon Operate
Clean the battery terminals Clean
Check the operation of the battery isolator Operate

8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS 17
Service & Access Covers
Fig 15
Fig 17
Fig 16
Fig 18
A Button
B Handle
C Engine compartment cover
A Toolbox
A Button
B Handle
C Engine compartment cover
A Bolts
B Lower trim panel
Engine Compartment Cover
Battery Cover
Hydraulic Compartment Cover
Toolbox

18 Please see operator manual for full details.
Service & Access Covers
Engine Compartment
A Water separator
B Radiator cap and expansion bottle
C Air intake
D Drive belt tensioner
E Engine oil filler cap
F Engine oil dipstick
G Fuel tank filler cap
A Air intake
B Hydraulic oil filler cap
C Hydraulic oil filler cap
D Radiator
A Battery isolator
B Window washer fluid filler cap
C Fuses
D Battery
E Track gearbox
F Track tensioner
Fig 19
Fig 20
Fig 21
Hydraulic Compartment
Cab & Exterior

8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS 19
Fluids & Lubricants
Item Capacity Fluid/lubricant JCB Part
Number
Container
Size
Fuel Tank 36.5L Diesel oil – –
Engine Oil 4.5L
Above -10°C (14°F):
JCB Engine Oil HP 15W/40 4001/1505 20L
-20°C (-4°F) to 50°C (122°F):
JCB Cold Climate Engine Oil EP 5W40 40 01/2705 20L
Engine Coolant 8.5L JCB Antifreeze HP / Coolant / Water 4 0 0 6 /112 0 20L
Track Gearbox (each) 0.8L JCB Engine Oil HP SAE 30
(Not Multigrade) 4001/ 0305 20L
Track Idler Wheels 0.8L JCB HD90 Gear Oil 4000/0305 20L
Track Rollers (top) 0.03L JCB HD90 Gear Oil 4000/0305 20L
Track Rollers (bottom) 0.08L JCB HD90 Gear Oil 4000/0305 20L
Hydraulic Tank 40L
Up to 30°C (86°F):
JCB Hydraulic Fluid HP32 4002/1025 20L
Over 30°C (86°F):
JCB Hydraulic Fluid HP46 4002/ 0805 20L
Slew Ring Bearing As
required JCB HP Grease 4003/2017 0.4kg
Slew Ring Gear Teeth As
required JCB Special Slew Pinion Grease 4003/1619 0.4kg
All Other Grease As
required JCB MPL-EP Grease 4003/1501 0.4kg
JCB part numbers are liable to change and may also vary by region.
For the latest information, always check with your dealer/distributor.

20 Please see operator manual for full details.
Machine Attachments
Description Weight (kg) Machines Hydraulic Requirements
Mechanical Quickhitch 37 8025 – 8035 None
Bucket GP 230mm 48 – 57 8025 – 8035 None
Bucket GP 300mm 58 – 69 8025 – 8035 None
Bucket GP 460mm 71 8025 – 8026 None
Bucket GP 450mm 83 8030 – 8035 None
Bucket GP 600mm 86 – 97 8025 – 8035 None
Bucket GP 760mm 100 – 113 8025 – 8035 None
Dedicated Bucket 230 – 750mm 43 – 79 8025 – 8035 Quickhitch
Grading / Ditching Bucket 1000mm 57 – 78 8025 – 8026 None
Grading / Ditching Bucket 1200mm 124 – 141 8030 – 8035 None
Earth Drill – 3500 nM 130 8025 – 8035 1 x single acting aux service
Breaker – HM140 139 8025 – 8030 1 x single acting aux service
Breaker – HM140Q 139 8025 – 8030 1 x single acting aux service
Breaker – HM166Q 162 8025 – 8030 1 x single acting aux service
Breaker – HM266Q 234 8030 – 8035 1 x single acting aux service
Compactor 156 8025 – 8035 1 x single acting aux service
ATTACHMENT WEIGHTS ARE A GUIDE ONLY, ALWAYS CHECK YOUR OWN ATTACHMENTS