jcb 65R-1 User manual

1
Compact Excavators
65R-1, 67C-1, 85Z-1, 86C-1,
90Z-1, 100C-1
Quick Start Guide
QUICKSTART.JCB.COM

2Please see operator manual for full details.
> This Quick Reference Guide is to provide quick and simple information to the Operator
and does not include any health and safety aspects. In addition, because of our continual
development of machines, features described in this Quick Reference Guide may differ
from those on your machine. No errors and emissions be entirely ruled out.
> This Quick Reference Guide DOES NOT replace the Operators Manual. You MUST
read ALL the disclaimers and safety and other instructions in the Operators Manual
before initially operating this product. Accordingly, no legal claims can be entertained on
the basis of the data, illustrations or descriptions in this Quick Reference Guide.
> This machine should not be operated by any person who isn’t appropriately qualified or
had the appropriate training.
> Operation of this machine without periodic maintenance could cause it to malfunction.
For more information please contact your JCB Dealer.
Disclaimer

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 3
Intended Use ......................................................................................................................................4
Static Dimensions ...............................................................................................................................5
Tie Down Points ................................................................................................................................6
Lifting Points .......................................................................................................................................7
Cab Layout & Controls ................................................................................................................. 8 -11
Start Up Sequence ...........................................................................................................................12
Setting Auxiliary Flows ......................................................................................................................13
Hydraulic Quick Hitch .......................................................................................................................14
Shutdown Sequence .........................................................................................................................14
Maintenance Position ........................................................................................................................15
Service / Maintenance Schedule .................................................................................................. 16-18
Service & Maintenance Points ..................................................................................................... 19-20
Fluids & Lubricants ...................................................................................................................... 21-23
Machine Attachments .......................................................................................................................24
Troubleshooting / FAQs ..............................................................................................................25-26
Index

4Please see operator manual for full details.
General
> Machine Type – Compact Excavator
> Self propelled machine with a tracked undercarriage
> 360° revolving upper structure with boom, dipper, bucket and slew mechanism
Intended Use
> Machine intended to be used in normal conditions as detailed in the operators manual
> With bucket fitted, machine work cycle consists of digging, elevating, slewing and discharging
of materials
> Applications include earthmoving, road construction, building and construction, landscaping etc.
> Can be used for object handling
> Not intended for use in mining and quarrying applications, demolition, forestry, any use
underground and any explosive atmospheres
> Must not be used for forestry, used with attachments of unknown weight, used on surfaces with
unknown stability – list not exhaustive
>
PPE may be required in certain applications/environments e.g. high silica concentration or asbestos
> The machine should not be operated by any person without appropriate qualifications, training
or experience of using this type of machine
> Prior to use, the machine’s suitability should be considered with regards to the intended
applications and any hazards which may be present
Intended Use

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 5
Dimensions
Fig 1
Machine model 65R-1 67C-1 85Z-1 86C-1 86C-1
TAB 90Z-1
100C-1
A Sprocket idler centres mm 1985 2325
B Track length on ground mm 1985 2325
CUndercarriage overall
length – rubber tracks mm 2490 2950
Undercarriage overall
length – steel tracks 2490 2900
D Kingpost clearance mm 620 793
ETailswing radius mm 118 5 1385 114 5 1490 160 0 114 5 1601
FOverall width
of superstructure mm 1798 2168 2187
G Height over cab mm 2582 2582 2706
H Ground clearance mm 240 350
I Track gauge mm 1600 1850
JWidth over tracks
(450 shoes) mm 2000 2300
KTransport length
with standard dipper mm 5710 5600 5833 6435 6655 6585 6860
LTransport length
with standard dipper 2360 2600 2706 2593 2580 2593
M Track height mm 560 650
NCounterweight clearance mm 637 762
OOperating weight* kg 6601 6760 8300 8600 9448 8607 9733
* Standard machine specification, please see data plate for specific machine weight.
I
J
A
B
C
K
FE
LG
H
MN
D

6Please see operator manual for full details.
Tie Down Points
Fig 2
A Rear track tie-down points
C 65R-1 / 67C-1 Angle = 46.2 ± 1.5°
Angle = 47 ± 1.5° (dozer)
8-10T Angle = 40 ± 1.5°
B Front track tie-down points
D 65R-1 / 67C-1 Length = 2,000 ± 100mm
8-10T Length = 2,415 ± 100mm
The correct tie down positions are identified on the machine by their labels:
A Rear track tie-down points (both sides) B Front track tie-down points (both sides)
Fig 3

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 7
Fig 4
Lifting Points
Machine
model 65R-1 67C-1 85Z-1 86C-1 86C-1 TAB 90Z-1
100C-1
A Boom Lift Point
B Dozer Lift point
Cdegrees 35 30 30 25 30
Dmm 2500 2320 2755 2295 2263 2725 2075
Emm 4800 4620 5325 5285 5352 5800 5250
Fmm 1052 966 1096 1083 1090 1091 1091
Gmm 850 1048 990 1187 1203 982 1207
Hmm 803 682 915 1449 117 7 1073 1038
The correct lifting positions are identified on the machine by their labels:
COG- Centre of Gravity

8Please see operator manual for full details.
Instrument Panel
Fig 5
A Track controls
B Swing control pedal
C Instrument panel
D Excavator controls
E Dozer blade control lever
F Two-speed tracking switch
G Hand throttle control
H Ignition key switch
J Switch console
K Auxiliary power socket
L Entertainment system
M HVAC controls
N Operator seat
P Glass hammer
Q Fire extinguisher
R Foot rest
Operator Station Layout
Cab and Switch Panel
Fig 6
A Left
B Up
C Select
D Down
E Right
F 3.5" colour display

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 9
A Fuel gauge
B Engine speed
C Two speed status warning
D Lift overload status
E Seat belt status
F Service due warning
G Clock
H Hydraulic oil temperature
J Coolant temperature warning
K Dozer float status
L SAE / AUX status warning
M Auto idle status
N Engine power mode status
P Hydraulic active status
Fig 7
Normal Operating Screen
A High flow aux warning
B High flow aux warning – single acting
C Low flow aux mode warning
D High flow auxiliary max flow indicator
Fig 8
Auxiliary Screen
Power Modes
Icon Variants
Auxiliary Modes Hydraulics Active Mode
Heavy
mode
Eco
mode
AUX mode
(SAE)
Swing mode
(SAE)
Hydraulics
inactive mode
Hydraulics
active mode
AUX mode
(ISO)
Swing mode
(ISO)

10 Please see operator manual for full details.
Console Switches
Fig 9
A Graphic symbol
B Light bar
C 3 way position switch
D 2 way position switch / momentary switch
Work Lights
1 = Off
2 = On (Boom & front)
3 = On (Boom, front, & rear)
Beacon
1 = Off
2 = On
Overload Warning System
1 = Off
2 = Silence/un-silence buzzer
Excavator Arm Quickhitch
1 = Off
2 = Start unlock sequence
Controls Isolation (2GO)
1 = Off
2 = Activate/de-activate
hydraulic controls
Window Wipers
1 = Off
2 = Intermittent / continuous /
washer
Auxiliary Hydraulic Circuit
1 = Adjust max high flow
2 = Adjust auxiliary mode
Power Mode
1 = Off
2 = ECO mode / heavy mode
Automatic Idle
1 = Off
2 = On
Dozer Float
1 = Off
2 = Activate/de-activate
dozer float

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 11
Joysticks
Fig 10 Fig 11
Joystick Controls
A Slew left
B Slew right
C Raise boom
D Lower boom
E Dipper in
F Dipper out
G Crowd bucket
H Dump bucket
Auxiliary Controls
A Tilt/grab changeover for tilt-rotator
B Aux activation button
C Thumb wheel control – Aux 2 (Low flow)
D Continuous flow button – Hammer circuit
E Thumb wheel control – Aux 1 (High flow)
Note: A & D located underside of joystick
Dozer Lever
Fig 12
A Lower the dozer
B Raise the dozer
C Angle the dozer (left side in)
D Angle the dozer (right side in)

12 Please see operator manual for full details.
1
4
7
2
5
8
3
6
9
Insert Isolator Key
Engine Pre Heat
Lower LH Arm Rest
Raise LH Arm Rest
Disarm Immobiliser
Press 2 GO Button
Engage Seat Belt
Start Machine
Operate Machine
Maintenance
Service Points
147 9831/2900-1 147
Service Points
General
The following illustrations identify the service points for the operator to perform the daily and weekly
maintenance tasks.
Engine Compartment
Figure 112.
E
F
BC
G
D
A
H
AAir filter BWater separator
COil filler cap DCoolant expansion bottle
EBattery FEngine oil dipstick
GBattery isolator HFuel pre filter
Operation
Entering and Leaving the Operator Station
36 9831/2900-1 36
Entering and Leaving the Operator Station
General
For: 18Z-1 ................................................................................................................................. Page 36
For: 16C-1, 19C-1 .................................................................................................................... Page 38
(For: 18Z-1)
WARNING For safety reasons, machines installed with single access canopies from new must not have
the barrier removed. The machine must always be entered/exited with the left hand isolator raised via the
left hand side.
WARNING Do not enter or exit the cab unless the controls isolation lever is in the fully raised position.
CAUTION Entering or leaving the operator station must only be made where steps and handrails are
provided. Always face the machine when entering and leaving. Make sure the step(s), handrails and your
boot soles are clean and dry. Do not jump from the machine. Do not use the machine controls as handholds,
use the handrails.
Entering the Canopy
1. Check that the left control console is raised. When the left control console is in the raised position the
excavator and track controls cannot be operated ( dozer control is still active).
Refer to: Control Lock.
Figure 20.
B
A
AHandle BLeft control console
2. Hold the two handrails (one each side of the canopy entrance), use the track to climb to the cab step.
Refer to Figure 21.
Operation
Seat Belt
52 9831/2900-1 52
Seat Belt
General
WARNING Operating the machine without a seat belt can be dangerous. Before starting the engine, make
sure your seat belt is fastened. Check the tightness and condition of the seat belt securing bolts regularly.
WARNING When a seat belt is installed on your machine replace it with a new one if it is damaged, if the
fabric is worn, or if the machine has been in an accident.
Static Seat Belt
Fasten the Seat Belt
WARNING If you do not wear your seat belt you could be thrown about inside the machine, or thrown out of
the machine and crushed. You must wear a seat belt when using the machine. Fasten the seat belt before
starting the engine.
1. Sit correctly in the seat.
2. Push the tongue into the latch. Make sure the seat belt is worn snug and properly located on the body.
Make sure the seat belt is not twisted and that it is over your hips not your stomach.
Figure 34.
B
A
ATongue BLatch
Adjust
1. Move the toggle the required distance down the strap.
2. To make the strap longer, pull the end as far as it will go.
3. To make the strap shorter, pull the end as far as it will go.
Figure 35.
D
A
BC
ATongue BToggle
CStrap (pull here to lengthen) DStrap (pull here to shorten)
About the Product
Interior Switches
23 9831/2900-1 23
Interior Switches
Ignition Switch
The ignition key operates the four-position ignition switch. The ignition key can only be inserted or removed
in position 0.
If the engine fails to start, the ignition key must be returned to position 0 before the starter motor is re-engaged.
Do not crank the engine for more than 30s. Allow the starter motor to cool for at least 2min before cranking
the engine again.
Figure 16.
B
A
AIgnition switch BIgnition key
Table 5. Switch Positions for 16C-1 and 18Z1
Position Function
0 Off/Stop the Engine: Turn the ignition key to this position to stop the engine.
Make sure the controls are in neutral and the excavator and dozer are lowered
before you stop the engine.
I On: Turn the ignition key to this position to connect the battery to all of the elec-
trical circuits. The ignition key will return to this position when it is released from
position II or position III.
II Heat position. Turn the ignition key to this position to operate the glow plug or
grid heater for the appropriate time.
III Start: Turn the ignition key to this position to operate the starter motor and turn
the engine. The ignition switch has an inhibitor to stop the ignition switch being
turned ON when the engine is running.
Table 6. Switch Positions for 19C-1
Position Function
0 Off/Stop the Engine: Turn the ignition key to this position to stop the engine.
Make sure the controls are in neutral and the excavator and dozer are lowered
before you stop the engine.
I On: Turn the ignition key to this position to connect the battery to all of the elec-
trical circuits. The ignition key will return to this position when it is released from
position II or position III.
II This position is not used.
III Start: Turn the ignition key to this position to operate the starter motor and turn
the engine. The ignition switch has an inhibitor to stop the ignition switch being
turned ON when the engine is running.
Cab Interior Light
Press either end of the light unit to switch on the cab interior light. Pressing the other end will switch the light off.
Make sure the light is turned off when you intend to leave the machine for a long period of time.
Operation
Working with the Excavator Arm
88 9831/2900-1 88
Digging
General
WARNING Do not use pedals which are not locked in position as foot rests.
Notice: When carrying out deep digging it is advisable to have the super structure swung in line with the
chassis. It is possible that part of the dig end may contact the machine. Take extra care when digging to
avoid damaging the machine.
Notice: Do not excavate on hard or rocky ground with the boom positioned diagonally across the
undercarriage. The resulting rocking motion could cause damage to the track gearbox sprockets and tracks.
Notice: Do not use the side of the excavation to stop the bucket when slewing back into position for the
next dig. Similarly, do not use the side of the bucket to push soil into the excavation. Both these practices
will damage the machine.
It is possible when excavating, to use either full machine slew when discharging a loaded bucket, or if conditions
dictate, swinging the excavator end only to the required dumping area.
1. To start the dig, reach out with the boom and dipper and position the bucket.
2. Slowly crowd the bucket at the same time bring the dipper in. Make sure the bucket stays at the same angle
to the ground while it travels. If necessary, at the same time apply a downward pressure on the boom, to
increase the digging force on the bucket.
Figure 71.
3. When the bucket is full, crowd it fully and at the same time move the dipper out a small distance. This will
keep soil from building up under the machine.
Figure 72.
4. Slew the machine or swing the bucket to the dump area.
Insert isolator key (A) and
turn in a clockwise direction.
Turn ignition to position 1 (A)
to pre-heat engine before start.
Wait until pre-heat symbol (B)
on instrument panel goes off.
Lower the LH arm rest to
activate the hydraulics.
Note: If 2 GO enabled go to step 8,
if not go to step 9
If enabled press 2 GO button
(A) to activate hydraulics.
Instrument panel will illuminate
(B) when active.
All controls are now active
and the machine is now ready
to use.
If fitted disarm by entering
4-digit PIN code then push
ENT button.
From ignition position 1 turn
ignition to position 3 (A) to start
the machine.
Ensure the hydraulic isolation
lever (left hand arm rest) is in
the raised position.
Engage seat belt (A) into latch
(B) before starting machine.
A Handle B LH arm rest
A Handle
B LH arm rest
Operation
Starting the Engine
59 9831/2900-1 59
If the PIN code is incorrectly entered five times the immobiliser will lock for 15min. In this event it is
recommended that you contact the machine owner for confirmation of the PIN code.
The PIN code will have to be entered every time that the ignition is switched off for longer than two minutes.
To Disarm the Immobiliser to Allow the Machine to be Used
1. Put the ignition key in the ignition switch. Turn the ignition key to position 1.
2. Enter your four digit PIN code using the keypad.
3. Push the 'ENT' button. The LED will come on for three seconds if the PIN code is correct and the machine
can be started.
4. If an incorrect PIN code is entered the unit will lock. The LED will flash twice quickly, pause and then flash
twice again and will continue this pattern until the ignition key is turned to the off position. In this event
return to step 1 to try again.
4.1. After five failed tries the system will lock.
Duration: 15min
Figure 40.
A
ALED
To Arm the Immobiliser
1. Stop the engine. Remove the ignition key.
2. The immobiliser arms automatically after two minutes. The green LED flashes for 60 seconds, then goes off.
3. If you restart the engine within two minutes, the system disarms automatically.
To Add a New or Additional PIN Code
Before you try to add a new or additional PIN code, make sure that the machine is ready to start and that you
have your six digit master code and your new four digit PIN code available.
If you are unsure of the master code or your new PIN code, then do not start this procedure.
The keypad immobiliser can be programmed to accept up to 14 different four digit PIN codes, any of which
will let the machine be started.
1. Put the ignition key in the ignition switch. Turn the ignition key to position 1
2. Enter your six digit master code using the keypad. Push the 'ENT' button.
3. The LED will flash three times to indicate the acceptance of the master code.
4. Within 59 seconds of the three flashes, push the 'MD' button.
A
A
A B
B
Start Up Sequence
A
About the Product
Interior Switches
23 9831/2900-1 23
Interior Switches
Ignition Switch
The ignition key operates the four-position ignition switch. The ignition key can only be inserted or removed
in position 0.
If the engine fails to start, the ignition key must be returned to position 0 before the starter motor is re-engaged.
Do not crank the engine for more than 30s. Allow the starter motor to cool for at least 2min before cranking
the engine again.
Figure 16.
B
A
AIgnition switch BIgnition key
Table 5. Switch Positions for 16C-1 and 18Z1
Position Function
0 Off/Stop the Engine: Turn the ignition key to this position to stop the engine.
Make sure the controls are in neutral and the excavator and dozer are lowered
before you stop the engine.
I On: Turn the ignition key to this position to connect the battery to all of the elec-
trical circuits. The ignition key will return to this position when it is released from
position II or position III.
II Heat position. Turn the ignition key to this position to operate the glow plug or
grid heater for the appropriate time.
III Start: Turn the ignition key to this position to operate the starter motor and turn
the engine. The ignition switch has an inhibitor to stop the ignition switch being
turned ON when the engine is running.
Table 6. Switch Positions for 19C-1
Position Function
0 Off/Stop the Engine: Turn the ignition key to this position to stop the engine.
Make sure the controls are in neutral and the excavator and dozer are lowered
before you stop the engine.
I On: Turn the ignition key to this position to connect the battery to all of the elec-
trical circuits. The ignition key will return to this position when it is released from
position II or position III.
II This position is not used.
III Start: Turn the ignition key to this position to operate the starter motor and turn
the engine. The ignition switch has an inhibitor to stop the ignition switch being
turned ON when the engine is running.
Cab Interior Light
Press either end of the light unit to switch on the cab interior light. Pressing the other end will switch the light off.
Make sure the light is turned off when you intend to leave the machine for a long period of time.
The LED will
come on for 3
seconds

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 13
Operation
Working with the Excavator Arm
88 9831/2900-1 88
Digging
General
WARNING Do not use pedals which are not locked in position as foot rests.
Notice: When carrying out deep digging it is advisable to have the super structure swung in line with the
chassis. It is possible that part of the dig end may contact the machine. Take extra care when digging to
avoid damaging the machine.
Notice: Do not excavate on hard or rocky ground with the boom positioned diagonally across the
undercarriage. The resulting rocking motion could cause damage to the track gearbox sprockets and tracks.
Notice: Do not use the side of the excavation to stop the bucket when slewing back into position for the
next dig. Similarly, do not use the side of the bucket to push soil into the excavation. Both these practices
will damage the machine.
It is possible when excavating, to use either full machine slew when discharging a loaded bucket, or if conditions
dictate, swinging the excavator end only to the required dumping area.
1. To start the dig, reach out with the boom and dipper and position the bucket.
2. Slowly crowd the bucket at the same time bring the dipper in. Make sure the bucket stays at the same angle
to the ground while it travels. If necessary, at the same time apply a downward pressure on the boom, to
increase the digging force on the bucket.
Figure 71.
3. When the bucket is full, crowd it fully and at the same time move the dipper out a small distance. This will
keep soil from building up under the machine.
Figure 72.
4. Slew the machine or swing the bucket to the dump area.
1 2 3
Enter Menu Mode Set Aux Flow Operate Machine
Adjust maximum high flow
auxiliary using the momentary
rocker switch in position 2.
Adjust maximum high flow
auxiliary using the momentary
rocker switch in position 1.
Auxiliary flows are now set to
the desired settings and are
now ready to be used.
Setting Auxiliary Flows
Setting Auxiliary Flows
Flow is in bar format
from 10 -100
Hammer = Single Acting Aux 1
(1) = Double acting aux 1
(2) = Double acting aux 1
Aux 1 =
High Flow
Aux 2 =
Low Flow

14 Please see operator manual for full details.
Hydraulic Hitch Unlock Sequence
1
4
2
5
3
6
Start Unlock Process
Remove Attachment
Confirm Process
Change Attachment
Boom LED Indicator
Lock Quick Hitch
To start quick hitch unlock
process ensure hydraulics are
live then press quick hitch
sequence button (A).
Operate the machine to
engage the jaw (A) with the
attachment (B) and then full
crowd the attachment
to align latch.
To disengage the pivot pin,
crowd attachment for 3 seconds
then remove attachment.
To engage the lock on the quick
hitch press one of the following
two buttons and visually check
hitch is locked.
Instrument panel will indicate
need to confirm process (A).
To confirm process press 2 GO
button (B).
When the sequence is
confirmed the LED on the
boom will flash red (A).
A
A
Standard Attachments
Shutdown Sequence
1 2 3
Park Machine Up Leave & Secure Isolate Machine
Park machine on solid level
ground with the attachment (A)
and dozer (B) on the ground.
Switch off all switches. Leave
machine using the handrails
and footholds.
Close & lock
all doors and
windows to
secure machine.
Turn isolator key anti-clockwise
and remove key.
A
B
A B
A
A
B

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 15
1. Park the machine on solid, level ground
I. Release the two track levers
II. Set the hand throttle lever to the idle position
2. Lower the dozer blade (B)
3. Lower the excavator so the attachment is flat on the ground
4. Stop the engine
5. Discharge the hydraulic pressure
6. Isolate the controls and remove ignition key
7. Isolate the battery to prevent accidental operation of the engine
Maintenance Position
A Attachment flat on the ground
B Dozer blade lowered to ground
Maintenance
Maintenance Positions
146 9831/2900-1 146
Maintenance Positions
General
WARNING A machine can sink into soft ground. Never work under a machine on soft ground.
WARNING Make the machine safe before getting beneath it. Make sure that any attachments on the
machine are correctly attached. Engage the park brake, remove the ignition key, disconnect the battery.
Make the machine safe before you start a maintenance procedure.
Unless a maintenance procedure instructs you differently, you must lower the excavator arm. Refer to:
Maintenance Positions.
The machine has a cab tilt feature. This feature must only be used out by trained personnel. Refer to the service
manual for the cab tilt procedure.
Maintenance Position (Excavator Arm Lowered)
1. Park the machine on solid, level ground.
1.1. Release the two track levers.
1.2. Push the hand throttle lever to the idle position.
2. Lower the dozer. Refer to Figure 111.
3. Lower the excavator so the attachment is flat on the ground. Refer to Figure 111.
Figure 111.
4. Stop the engine.
5. Discharge the hydraulic pressure.
Refer to: Discharge.
6. Isolate the controls.
Refer to: Control Lock.
7. Disconnect the battery to prevent accidental operation of the engine.
BA

16 Please see operator manual for full details.
Service/Maintenance 65R-1 / 67C-1
Daily Checks (10h) Operator Manual Page Action
Check condition of attachments / optional equipment Page 147 Visual check
Grease attachments / optional equipment/ pivot pins as required Page 147 / 149 Lubricate
Clean bodywork and framework Page 151 Clean
Check condition of bodywork and framework Page 151 Visual check
Check condition of cab/canopy including seat belt Page 153-154 Visual check
Check engine for leaks and oil level Page 155 -157 Visual check
Check condition of drive belt Page 157 Visual check
Check fuel system for leaks, contamination, exhaust smoke Page 160-162 Visual check
Drain water from water separator on fuel filter Page 163 Clean
Check engine coolant for leaks, contamination and level Page 164 Visual check
Check condition of cooling pack and system Page 164-165 Visual check
Check hydraulic oil level Page 167-168 Visual check
Check window washer fluid level Page 173 Visual check
Check condition of fire extinguisher Page 174 Visual check
Check operation of all services i.e. excavator, dozer etc. Page 167 Operate
Check operation of electrical equipment i.e. warning lights, beacon Page 172 Operate
Check track and running gear operation Page 163-165 Operate
Weekly Checks (50h) Operator Manual Page Action
Grease slew ring bearing Page 148-149 Lubricate
Clean cooling pack Page 161 Clean
Check condition and tension of tracks Page 166-168 Visual check
Check hydraulic hoses / pipework for leaks and damage Page 166 Visual check
Check condition of the rams Page 171 Visual check
Clean the battery terminals Page 172-173 Clean
Check the operation of the battery isolator Page 170-171 Operate

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 17
Service/Maintenance 85Z-1/ 86C-1
Daily Checks (10h) Operator Manual Page Action
Check condition of attachments / optional equipment Page 150 Visual check
Grease attachments / optional equipment/ pivot pins as required Page 150 / 152 Lubricate
Clean bodywork and framework Page 151 Clean
Check condition of bodywork and framework Page 151 Visual check
Check condition of cab/canopy including seat belt Page 153-154 Visual check
Check engine for leaks and oil level Page 155 -157 Visual check
Check condition of drive belt Page 157 Visual check
Check fuel system for leaks Page 160-162 Visual check
Drain water from water separator on fuel filter Page 163 Clean
Check engine coolant for leaks, contamination and level Page 164 Visual check
Check condition of cooling pack and system Page 164-165 Visual check
Check hydraulic oil level Page 170-171 Visual check
Check window washer fluid level Page 176 Visual check
Check condition of fire extinguisher Page 177 Visual check
Check operation of all services i.e. excavator, dozer etc. Page 170 Operate
Check operation of electrical equipment i.e. warning lights, beacon Page 172 Operate
Weekly Checks (50h) Operator Manual Page Action
Grease slew ring bearing Page 151-152 Lubricate
Clean cooling pack Page 164 Clean
Check condition and tension of tracks Page 166-168 Visual check
Check hydraulic hoses / pipework for leaks and damage Page 169-170 Visual check
Check condition of the rams Page 171 Visual check
Clean the battery terminals Page 172-173 Clean
Check the operation of the battery isolator Page 173-174 Operate

18 Please see operator manual for full details.
Service/Maintenance 90Z-1 / 100C-1
Daily Checks (10h) Operator Manual Page Action
Check condition of attachments / optional equipment Page 149 Visual check
Grease attachments / optional equipment/ pivot pins as required Page 149 / 151 Lubricate
Clean bodywork and framework Page 150 Clean
Check condition of bodywork and framework Page 150 Visual check
Check condition of cab/canopy including seat belt Page 152-153 Visual check
Check engine for leaks and oil level Page 154-156 Visual check
Check condition of drive belt Page 156 Visual check
Check fuel system for leaks and contamination Page 159-161 Visual check
Drain water from water separator on fuel filter Page 161 Clean
Check engine coolant for leaks, contamination and level Page 154 Visual check
Check condition of cooling pack and system Page 163-164 Visual check
Check hydraulic oil level Page 169-170 Visual check
Check window washer fluid level Page 174 Visual check
Check condition of fire extinguisher Page 175 Visual check
Check operation of all services i.e. excavator, dozer etc. Page 169 Operate
Check operation of electrical equipment i.e. warning lights, beacon Page 171 Operate
Weekly Checks (50h) Operator Manual Page Action
Grease slew ring bearing Page 150 -151 Lubricate
Clean cooling pack Page 163 Clean
Check condition and tension of tracks Page 165-167 Visual check
Check hydraulic hoses / pipework for leaks and damage Page 165-166 Visual check
Check condition of the rams Page 167 Visual check
Clean the battery terminals Page 171-172 Clean
Check the operation of the battery isolator Page 172-173 Operate

65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1 19
Service/Maintenance Points: 65R-1 / 67C-1
A Fuel filter
B Hydraulic oil level indicator
C Fuel filler cap
D Refuelling pump
E Hydraulic oil filler cap
Fig 14
A Air filter
B Coolant expansion bottle
C Battery
D Battery isolator
E Radiator
F Washer bottle
G Engine oil dipstick
H Engine fuel filter
Fig 15
R Track gearbox
S Track tensioner
Fig 16

20 Please see operator manual for full details.
Service/Maintenance Points: 85Z-1 / 100C-1
A Refuelling pump
B Battery
C Battery isolator
D Washer Bottle
E Fuel filler cap
F Main fuel filter
G Hydraulic oil level indicator
H Engine fuel filter
J Hydraulic oil filler cap
Fig 17
L Radiator
M Radiator expansion bottle
N Engine oil filter cap
P Air filter
Q Engine oil dipstick
Fig 18
R Track gearbox
S Track tensioner
Fig 19