jcb 65R-1 User manual

OPERATOR'S MANUAL
65 R-1
EN - 9821/9450
ISSUE 3 - 01/2016
THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE

OPERATOR'S
MANUAL
65 R-1
EN - 9821/9450 - ISSUE 3 - 01/2016
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
Copyright 2015 © JCB SERVICE
All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system, or
transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise,
without prior permission from JCB SERVICE.
www.jcb.com
Foreword
The Operator's Manual
You and others can be killed or seriously injured
if you operate or maintain the machine without
first studying the Operator's Manual. You must
understand and follow the instructions in the
Operator's Manual. If you do not understand
anything, ask your employer or JCB dealer to
explain it.
Do not operate the machine without an Operator's
Manual, or if there is anything on the machine you
do not understand.
Treat the Operator's Manual as part of the machine.
Keep it clean and in good condition. Replace the
Operator's Manual immediately if it is lost, damaged
or becomes unreadable.
Machine Delivery and Installation
Even if you have operated this type of equipment
before, it is very important that your new machines
operations and functions are explained to you by
a JCB Dealer Representative following delivery of
your new machine.
Following the installation you will know how to gain
maximum productivity and performance from your
new product.
Please contact your local JCB dealer if the
Installation Form (included in this manual) has not
yet been completed with you.
Your local JCB Dealer is
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9821/9450-3
Notes:
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Table of Contents
i 9821/9450-3 i
Contents Page No.
Acronyms Glossary ........................................................................................................................................ vii
Introduction
About this Manual
Model and Serial Number ..................................................................................................................... 1
Using the Manual .................................................................................................................................. 1
Left-Hand Side, Right-Hand Side ......................................................................................................... 1
Cab/Canopy .......................................................................................................................................... 1
Cross References ................................................................................................................................. 1
Location of Manual ............................................................................................................................... 2
Safety
Safety - Yours and Others .................................................................................................................... 3
Safety Warnings .................................................................................................................................... 3
General Safety ...................................................................................................................................... 4
Clothing and Personal Protective Equipment (PPE) ............................................................................ 5
About the Product
Introduction
General .................................................................................................................................................. 7
Name and Address of the Manufacturer .............................................................................................. 7
Product Compliance .............................................................................................................................. 7
Description
General .................................................................................................................................................. 8
Intended Use ......................................................................................................................................... 8
Log Moving/Object Handling ................................................................................................................. 8
Optional Equipment and Attachments .................................................................................................. 8
Danger Zone ......................................................................................................................................... 8
Main Component Locations .................................................................................................................. 9
Product and Component Identification
Machine ............................................................................................................................................... 10
Engine ................................................................................................................................................. 10
Operator Protective Structure ............................................................................................................. 11
Safety Labels
General ................................................................................................................................................ 13
Safety Label Identification ................................................................................................................... 14
Operator Station
Component Locations ......................................................................................................................... 17
Console Switches
General ................................................................................................................................................ 18
Work Lights ......................................................................................................................................... 18
Beacon ................................................................................................................................................ 18
Overload Warning System .................................................................................................................. 18
Excavator Arm Quickhitch .................................................................................................................. 19
Controls Isolation ................................................................................................................................ 19
Window Wipers ................................................................................................................................... 19
Auxiliary Hydraulic Circuit ................................................................................................................... 19
Power Mode ........................................................................................................................................ 19
Automatic Idle ..................................................................................................................................... 19
Dozer Float ......................................................................................................................................... 19
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Table of Contents
ii 9821/9450-3 ii
Interior Switches
Ignition Switch ..................................................................................................................................... 20
Cab Interior Light ................................................................................................................................ 20
Control Pattern Selector ..................................................................................................................... 21
Operation
Introduction
General ................................................................................................................................................ 23
Operating Safety
General ................................................................................................................................................ 24
Worksite Safety ................................................................................................................................... 26
Risk Assessment ................................................................................................................................ 27
Walk-Around Inspection
General ................................................................................................................................................ 29
Entering and Leaving the Operator Station
General ................................................................................................................................................ 30
Emergency Exit ................................................................................................................................... 32
Doors
Operator Door ..................................................................................................................................... 33
Windows
Front Window ...................................................................................................................................... 35
Side Window ....................................................................................................................................... 36
Sun Visor/Sunblind
Sunblind .............................................................................................................................................. 38
Before Starting the Engine
General ................................................................................................................................................ 39
Operator Seat
General ................................................................................................................................................ 41
Suspension Seat ................................................................................................................................. 41
Seat Belt
General ................................................................................................................................................ 43
Inertia Reel Seat Belt ......................................................................................................................... 43
Mirrors
General ................................................................................................................................................ 45
Starting the Engine
General ................................................................................................................................................ 47
Immobiliser .......................................................................................................................................... 47
Warming Up ........................................................................................................................................ 50
Stopping and Parking
General ................................................................................................................................................ 52
Preparing for Travel
General ................................................................................................................................................ 53
Preparing for Worksite Travel ............................................................................................................. 53
Beacon ................................................................................................................................................ 53
Safety Equipment
General ................................................................................................................................................ 55
Control Lock ........................................................................................................................................ 55
Drive Controls
Track Controls ..................................................................................................................................... 57
Hand Throttle Control ......................................................................................................................... 57
Instruments
General ................................................................................................................................................ 59
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Table of Contents
iii 9821/9450-3 iii
Instrument Panel ................................................................................................................................. 59
Getting the Machine Moving
General ................................................................................................................................................ 69
Driving the Machine
General ................................................................................................................................................ 70
Operating Levers/Pedals
General ................................................................................................................................................ 71
Control Layouts ................................................................................................................................... 71
Excavator Arm Controls ...................................................................................................................... 71
Dozer Blade Controls ......................................................................................................................... 74
Auxiliary Circuit Controls ..................................................................................................................... 74
Lifting and Loading
General ................................................................................................................................................ 76
Load Charts ........................................................................................................................................ 76
Overload Warning System .................................................................................................................. 77
Working with the Excavator Arm
General ................................................................................................................................................ 78
Preparing to Use the Excavator Arm ................................................................................................. 78
Lifting With the Excavator Arm ........................................................................................................... 78
Digging ................................................................................................................................................ 79
Working with the Dozer Blade
General ................................................................................................................................................ 82
Dozing and Grading ............................................................................................................................ 82
Scraping and Cutting .......................................................................................................................... 82
Backfilling ............................................................................................................................................ 82
Slopes
General ................................................................................................................................................ 84
Driving on Slopes ............................................................................................................................... 84
Working on Slopes ............................................................................................................................. 84
Heating, Ventilating and Air-Conditioning (HVAC)
General ................................................................................................................................................ 85
Air-Conditioning Controls .................................................................................................................... 85
Power Sockets
Auxiliary Power Socket ....................................................................................................................... 87
Battery Isolator
General ................................................................................................................................................ 88
Fire Extinguisher
General ................................................................................................................................................ 89
Moving a Disabled Machine
General ................................................................................................................................................ 90
Getting the Machine Unstuck ............................................................................................................. 90
Jump-Starting the Engine ................................................................................................................... 90
Retrieval .............................................................................................................................................. 91
Excavator Arm (Emergency Operation) .............................................................................................. 91
Lifting the Machine
General ................................................................................................................................................ 93
Transporting the Machine
General ................................................................................................................................................ 94
Loading the Machine onto the Transporting Vehicle/Trailer ............................................................... 94
Unloading the Machine from the Transporting Vehicle/Trailer ............................................................ 96
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Table of Contents
iv 9821/9450-3 iv
Operating Environment
General ................................................................................................................................................ 98
Operating in Low Temperatures ......................................................................................................... 98
Operating in High Temperatures ......................................................................................................... 99
Refuelling
General .............................................................................................................................................. 100
Low Fuel Levels ................................................................................................................................ 100
Filling the Tank .................................................................................................................................. 100
Attachments
Working with Attachments
Introduction ........................................................................................................................................ 103
Attachments for your Machine .......................................................................................................... 103
Connecting/Disconnecting Hydraulic Hoses ..................................................................................... 104
Impact Protection .............................................................................................................................. 107
Direct-Mounted Attachments
General .............................................................................................................................................. 108
Quickhitch
Excavator Arm Quickhitch ................................................................................................................ 109
Buckets
General .............................................................................................................................................. 115
Bucket Teeth ..................................................................................................................................... 115
Rockbreaker
General .............................................................................................................................................. 119
Preservation and Storage
Cleaning
General .............................................................................................................................................. 123
Preparation ........................................................................................................................................ 123
Checking For Damage
General .............................................................................................................................................. 125
Storage
General .............................................................................................................................................. 126
Put into Storage ................................................................................................................................ 126
During Storage .................................................................................................................................. 126
Take out of Storage .......................................................................................................................... 127
Security
General .............................................................................................................................................. 128
JCB Plantguard ................................................................................................................................. 128
Construction Equipment Security and Registration Scheme (CESAR) ............................................ 128
Maintenance
Introduction
General .............................................................................................................................................. 129
Owner/Operator Support ................................................................................................................... 129
Service/Maintenance Agreements .................................................................................................... 129
Obtaining Spare Parts ...................................................................................................................... 130
Maintenance Safety
General .............................................................................................................................................. 131
Fluids and Lubricants ....................................................................................................................... 132
Maintenance Schedules
General .............................................................................................................................................. 136
How to Use the Maintenance Schedules ......................................................................................... 136
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Table of Contents
v 9821/9450-3 v
Maintenance Intervals ....................................................................................................................... 136
Pre-start Cold Checks, Service Points and Fluid Levels .................................................................. 136
Functional Tests and Final Inspection .............................................................................................. 138
Maintenance Positions
General .............................................................................................................................................. 140
Maintenance Position (Excavator Arm Lowered) ............................................................................. 140
Service Points
General .............................................................................................................................................. 141
Access Apertures
General .............................................................................................................................................. 143
Engine Compartment Cover ............................................................................................................. 143
Hydraulic Compartment Cover ......................................................................................................... 143
Tools
General .............................................................................................................................................. 145
Toolbox .............................................................................................................................................. 145
Lubrication
General .............................................................................................................................................. 147
Preparation ........................................................................................................................................ 147
Attachments
General ............................................................................................................................................. 148
Body and Framework
General ............................................................................................................................................. 149
Slew Ring Bearings .......................................................................................................................... 149
Pivot Pins .......................................................................................................................................... 150
Operator Station
General ............................................................................................................................................. 151
Operator Protective Structure ........................................................................................................... 151
Seat ................................................................................................................................................... 151
Seat Belt ........................................................................................................................................... 151
Controls ............................................................................................................................................. 152
Engine
General ............................................................................................................................................. 153
Oil ...................................................................................................................................................... 153
Drive Belt .......................................................................................................................................... 155
Air Filter
General ............................................................................................................................................. 156
Outer Element .................................................................................................................................. 156
Dust Valve ........................................................................................................................................ 157
Fuel System
General ............................................................................................................................................. 158
Fuel Filter .......................................................................................................................................... 159
Engine Fuel Filter ............................................................................................................................. 159
Water Separator ............................................................................................................................... 160
Cooling System
General ............................................................................................................................................. 161
Coolant .............................................................................................................................................. 161
Cooling Pack .................................................................................................................................... 161
Tracks
General ............................................................................................................................................. 163
Steel .................................................................................................................................................. 163
Rubber .............................................................................................................................................. 165
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Table of Contents
vi 9821/9450-3 vi
Hydraulic System
General ............................................................................................................................................. 166
Services ............................................................................................................................................ 167
Oil ...................................................................................................................................................... 167
Cylinder Rams .................................................................................................................................. 168
Electrical System
General ............................................................................................................................................. 169
Battery ............................................................................................................................................... 169
Battery Isolator ................................................................................................................................. 170
Fuses ................................................................................................................................................ 171
Relays ............................................................................................................................................... 172
Window Washer ................................................................................................................................ 173
Miscellaneous
Fire Extinguisher ............................................................................................................................... 174
Technical Data
Static Dimensions
Dimensions ........................................................................................................................................ 175
Weights ............................................................................................................................................. 175
Visibility Diagrams ............................................................................................................................. 177
Performance Dimensions
Excavator Arm Dimensions and Performance .................................................................................. 179
Noise Emissions
General .............................................................................................................................................. 181
Noise Data ........................................................................................................................................ 181
Vibration Emissions
General .............................................................................................................................................. 182
Vibration Data ................................................................................................................................... 182
Fluids, Lubricants and Capacities
General .............................................................................................................................................. 184
Fuel ................................................................................................................................................... 184
Coolant .............................................................................................................................................. 186
Torque Values
General .............................................................................................................................................. 188
Electrical System
General .............................................................................................................................................. 189
Fuses ................................................................................................................................................. 189
Relays ............................................................................................................................................... 190
Hydraulic System
Auxiliary Circuits ............................................................................................................................... 192
Tracks
General .............................................................................................................................................. 193
Declaration of Conformity
General .............................................................................................................................................. 194
Data ................................................................................................................................................... 195
Warranty Information
Service Record Sheet ....................................................................................................................... 197
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Table of Contents
vii 9821/9450-3 vii
Acronyms Glossary
CESAR Construction Equipment Security and Registration
DECU Display Electronic Control Unit
DEF Diesel Exhaust Fluid
ECU Electronic Control Unit
ESOS Engine Shut-Off Solenoid
FOGS Falling Object Guard System
FOPS Falling Object Protective Structure
HVAC Heating Ventilation Air Conditioning
ISO International Organization for Standardization
LCD Liquid Crystal Display
LED Light Emitting Diode
MIL Malfunction Indicator Lamp
PIN Product Identification Number
PPE Personal Protective Equipment
RMS Root Mean Square
ROPS Roll-Over Protective Structure
RPM Revolutions Per Minute
SAE Society of Automotive Engineers
TOPS Tip-Over Protective Structure
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