Jenaer ECOVARIO 114 D User manual

Installation and Operating Instructions
ECOVARIO®114 D
PROCESS FIELD BUS

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Installation and Operating Instructions ECOVARIO®114 D
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Edition Comment
April 2011 First English edition
Nov. 2011 Modifications: STO interface assignment, key operation, Node ID assignment
June 2012 Revised version: EtherCAT® interface and marking; connection of 2 encoders per axis
January 2013 Revised version: remarks of UL file review
April 2013 Modification: Option 9-pole encoder interfaces
Published editions:
All rights reserved:
Jenaer Antriebstechnik GmbH
Buchaer Straße 1
07745 Jena
No parts of this original instructions may be translated, reprinted or reproducted on microlm or in other
ways without written permission by Jenaer Antriebstechnik GmbH.
e content of this document has been worked out and checked carefully. Nevertheless dierences from the
real state of the hard and soware can never be fully excluded. Necessary corrections will be carried out in
the next edition.
ECOSTEP®, ECOVARIO® und ECOLIN® are registered trademarks of Jenaer Antriebstechnik GmbH, Jena.
BISS® is a registered trademark of iC-Haus GmbH, Bodenheim.
CANopen® is a registered community trademark of CAN in Automation e.V., Nuremberg.
EnDat® is a registered trademark of Dr. Johannes Heidenhain GmbH, Traunreut
EtherCAT® is a registered trademark and patented technology, licensed by Beckho Automation GmbH,
Germany.
HIPERFACE® is a registered trademark of SICK STEGMANN GmbH, Donaueschingen.
Windows® is a registered trademark of Microso Corporation in the United States and other countries.

Installation and Operating Instructions ECOVARIO®114 D
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Subject to change without notice!
Installation and Operating Instructions ECOVARIO®114 D
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Inhalt
1 About ............................................................................................................................................. 7
2 Safety instructions ......................................................................................................................... 7
2.1 Symbols .........................................................................................................................................................7
2.2 General notes................................................................................................................................................8
2.3 Dangerous voltages ......................................................................................................................................8
2.4 Danger by hot surfaces................................................................................................................................8
2.5 Danger by unintentional mechanical movements...................................................................................8
2.6 Prescribed use............................................................................................................................................... 9
3 Legal notes.................................................................................................................................... 9
3.1 Terms of delivery.......................................................................................................................................... 9
3.2 Liability..........................................................................................................................................................10
3.3 Standards and directives..............................................................................................................................10
3.3.1 UL/CSA conformity..................................................................................................................................... 10
3.3.2 CE conformity .............................................................................................................................................. 11
4 Technical Data.............................................................................................................................. 12
4.1 Rated data of the power stage ....................................................................................................................12
4.2 General technical data................................................................................................................................. 12
4.3 Order key.......................................................................................................................................................14
4.4 Suitable types of motors ..............................................................................................................................15
4.4.1 ECOSPEED motors .....................................................................................................................................15
4.4.2 ECOSTEP® motors....................................................................................................................................... 15
4.4.3 Direct linear motors..................................................................................................................................... 16
4.4.4 DC servo motors..........................................................................................................................................16
5 Installation................................................................................................................................... 16
5.1 Mounting....................................................................................................................................................... 16
5.1.1 Important notes ...........................................................................................................................................16
5.1.2 Dimensions ...................................................................................................................................................17
5.1.3 Assembly .......................................................................................................................................................18
5.2 Electrical installation ................................................................................................................................... 19
5.2.1 Important notes............................................................................................................................................19
5.2.2 EMC compliant installation........................................................................................................................ 19
5.2.3 Connection diagram.................................................................................................................................... 20
6 Interfaces...................................................................................................................................... 21
6.1 Overview .......................................................................................................................................................21
6.2 Control signals..............................................................................................................................................22
6.2.1 X1A: Digital inputs and outputs, 24 V ......................................................................................................22
6.2.2 X2: Digital Inputs......................................................................................................................................... 24
6.3 Power interfaces ...........................................................................................................................................25
6.3.1 X4IN, X4OUT: DC link voltage and ballast resistor ...............................................................................25
6.3.2 X5A, X5B: Motor..........................................................................................................................................26
6.3.3 X7A, X7B: Brake...........................................................................................................................................27
6.4 Safety functions ............................................................................................................................................28
6.4.1 X8: Restart lock / Safe torque o (STO).................................................................................................... 28
6.5 Encoders........................................................................................................................................................ 32
6.5.1 X11: Encoder Axis 1, X12: Encoder Axis 2 (all types except ECOVARIO 114 Dx xL xxx xxx)........33
6.5.2 X11: Encoder Axis 1, X12: Encoder Axis 2 (ECOVARIO 114 Dx xL xxx xxx) ...................................35

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6.6 Serial interfaces ............................................................................................................................................36
6.6.1 X13: RS485/RS232 interface (at ECOVARIO®114 D with 2 capture inputs)........................................ 36
6.7 X21: CAN interface...................................................................................................................................... 40
6.8 Optional interfaces.......................................................................................................................................41
6.8.2 X22: Designs with PROFIBUS DP-V0 interface......................................................................................42
6.8.3 X22: Designs with Ethernet interface........................................................................................................ 44
6.8.4 X22: Designs with EtherCAT® interface....................................................................................................47
7 Commissioning............................................................................................................................ 49
7.1 Notes before commissioning ......................................................................................................................49
7.2 Control and display elements ..................................................................................................................... 49
7.3 Work schedule commissioning ..................................................................................................................50
7.3.1 State display...................................................................................................................................................51
7.3.2 Error messages..............................................................................................................................................52
7.3.3 Key operation................................................................................................................................................54
7.3.4 Bootloader mode..........................................................................................................................................55
8 Parameter setting......................................................................................................................... 55
8.1 User interface ECO Studio..........................................................................................................................55
9 Accessories ................................................................................................................................... 56
9.1 Supplementary parts.................................................................................................................................... 57
9.1.1 Shield set........................................................................................................................................................57
9.1.2 Mating connector set ECOVARIO® 114 D ...............................................................................................58
9.2 Cables............................................................................................................................................................. 58
10 Annex ........................................................................................................................................... 59
10.1 Glossary......................................................................................................................................................... 59
10.2 Index of standards and directives .............................................................................................................. 61

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Installation and Operating Instructions ECOVARIO®114 D
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1 About
ese original instructions describe the servo amplier range ECOVARIO® 114 D. ey concern to all per-
sons who project, install and commission ECOVARIO® 114 D drives.
Further information:
Soware commissioning: „ECO Studio Operation Manual ECOVARIO®, ECOSTEP®, ECOMPACT®“
Programming: manual „Object Dictionary ECOVARIO® and ECOSTEP®“, soware tool ECO Studio
Application Notes ECOVARIO® and ECOSTEP®
Motor data: Product catalogue „ECOSTEP®/ECOVARIO®/ECOLIN® Drives“.
is manual makes the following demands on qualied personnel:
Transport: Personnel trained in handling electrostatic sensitive devices
Installation: Electrotechnically qualied personnel who know the security directives of electrical enginee-
ring and automation
Setup/Commissioning: Qualied personnel with a broad knowlege of the elds of electrical engineering,
automation and drives.
Knowledge of machine safety legislation is compulsory.
2 Safety instructions
2.1 Symbols
Table 2.1: Symbols
Pictogram Warning Consequences
General warning about danger Disregarding this warning may
lead to death or serious injuries.
Warning about dangerous electri-
cal voltages
Disregarding this warning may
lead to death or serious injuries.
Warning about hot surfaces Disregarding this warning may
lead to burns to the skin.

Installation and Operating Instructions ECOVARIO®114 D
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2.2 General notes
Only properly qualied personnel are permitted to perform activities such as transport, in-
stallation, setup and maintenance. Properly qualied persons are those who are familiar with
the transport, assembly, installation, setup and operation of the product and who have the
appropriate qualications of their job.
For commissioning, operation and maintenance of the servo amplier this original instruc-
tions and a translation into the language of the country of use has to be delivered. Responsible
for the translation is the importer of the product.
In case of modications or retrots with components of manufacturers other than Jenaer An-
triebstechnik, please contact us to clarify that those components are suitable to be assembled
with our devices.
Emergency-o equipment must be workable in all operation modes, especially during setup
and maintenance.
2.3 Dangerous voltages
Never open the units during operation. Covers and cabinet doors have to be kept closed du-
ring operation.
e protective earth conductor has to be properly applied before applying a voltage.
During operation logic and power conductors are live. Never undo electrical connections
while they are live!
Aer disconnecting the device wait at least six minutes before touching contacts. Capacitors
can still have dangerous voltages present up to six minutes aer switching o the supply vol-
tage. To be sure measure the DC link circuit and wait till it has fallen below 40 V.
2.4 Danger by hot surfaces
Hot surfaces may cause burns to the skin. As the housing of the ECOVARIO® 114 D serves
also as heat sink during operation the surface temperature may rise to more than 70 °C.
2.5 Danger by unintentional mechanical movements
Unintentional movements of motors, tools or axes may lead to death or serious injuries.
ECOVARIO® 114 D drives can produce strong mecanical powers and high accelerations.
Avoid staying in the danger zone of the machine. Never switch o safety equipment! Malfunc-
tions should be repaired by qualied personnel immediately.

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Installation and Operating Instructions ECOVARIO®114 D
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2.6 Prescribed use
e servo ampliers ECOVARIO® 114 D are components which are built into electrical equipment or ma-
chines and can only be used as integral components of such equipment. e leakage current of ECOVARIO®
114 D is higher than 3.5 mA. All notes about technical data and ambient conditions have to be observed.
Using the unit in hazardous locations and in ambients containing oil, gas, vapours, dusts, radiations etc. is
prohibited if it is not explicitly allowed.
e manufacturer of the machine must generate a hazard analysis for the machine and take appropriate
measures to ensure that unforeseen movements cannot cause injury or damage to any person or property.
ECOVARIO®114 D must not be connected to the mains power supply but must be driven
by a power supply unit! Connecting the servo amplier directly to the mains will result
in destruction.
If one or more servo ampliers ECOVARIO® are built into machines or plants the intended
operation of the servo amplier is forbidden until it has been established that the machine or
plant fullls the requirements of the EC Machinery Directive 2006/42/EC and the EMC Di-
rective 2004/108/EC. Further EN 60204 and EN ISO 12100 parts 1 and 2 have to be observed.
Restart lock option (Safety function „Safe Torque O“, STO, Chapter 6.4.1)
e restart lock must be integrated into a safety circuit that meets the demands of the safety
standards of EN 60204, EN ISO 12100-1 and -2 and EN ISO 13849-1.
It must only be activated when the motor is not longer rotating. Drives with a suspended load
must have an additional safe mechanical blocking.
2.7 Foreseeable misuse of the safety function STO
e restart lock must not be used if the drive is to be made inactive for the following re-
asons:
cleaning, maintenance and repair operations
long inoperative periods
In such cases the entire system should be disconnected from the supply by the personnel,
and secured (main switch).
in emergency-stop situations
In emergency-stop situations the main contactor is switched o (by the emergency-stop
button or the BTB-contact in the safety circuit).
3 Legal notes
3.1 Terms of delivery
Our terms of delivery are based on the „e General Terms of Delivery for Products and Services of the Elec-
trical Industry“ (German: ALB ZVEI) of the Central Association of the Electrical and Electronics Industry
(ZVEI e.V.) in their current version.

Installation and Operating Instructions ECOVARIO®114 D
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3.2 Liability
e circuits and procedures in this manual are proposals. Every user has to check the suitability for every
special case. Jenaer Antriebstechnik GmbH is not responsible for suitability. Especially Jenaer Antriebstech-
nik is not responsible for the following damage causes:
disregarding the instructions of this manual or other documents concerning ECOVARIO®
unauthorized modications of drive, motor or accessories
operating or dimensioning faults
Improper use of the ECOVARIO® 114 D components
3.3 Standards and directives
ECOVARIO® are components intended to be built into machines or plants for industrial purpose.
e units meet the following standards:
DINEN61800-5-1: Adjustable speed electrical power drive systems – Part 5-1: Safety requirements; Elec-
trical, thermal and energy
DIN EN 61800-5-2: Adjustable speed electrical power drive systems - Part 5-2: Safety requirements; Func-
tional safety
DINEN61800-3: Adjustable speed electrical power drive systems – Part 3: EMC requirements and specic
test methods
DIN EN 60204: Safety of machinery - electrical equipment of machines - Part 1: General requirements.
3.3.1 UL/CSA conformity
If ECOVARIO® servo ampliers are to be used in countries where UL (Underwriters Laboratories Inc.) or
cUL conformity resp. is required the appropriate type has to be selected (cf. chapter 4.3 „Order key“).
For further information see UL le number E244038 at www.ul.com.
e UL(cUL) certication (UL 840 and UL 508C in this case) is related exclusively to the mechanical and
electrical design of the device. UL(cUL) certied servo ampliers are in accordance with the respective
american and canadian re regulations.
e installation and safety precautions in this documentaion have to be observed.

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Installation and Operating Instructions ECOVARIO®114 D
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3.3.2 CE conformity
ECOVARIO® servo ampliers are components that are intended to be built into electrical plant and machi-
nes for industrial use. e manufacturer of the machine is responsible that the machine or plant fullls the
requirements of the EMC directive.
e servo ampliers have been tested by an authorized testing laboratory in a dened conguration with the
system components which are described in this documentation.
Any divergence from the conguration and installation described in this manual means that you will be
responsible for carrying out new measurements to ensure that the regulatory requirements are fullled. For
servo ampliers with integrated safety function the conformity assessment is carried out according to the
EC machine directive 2006/42/EC.
Jenaer Antriebstechnik GmbH •Buchaer Straße 1 •07745 Jena
Tel.: [phone] •Fax: [phone] Internet: www.jat-gmbh.de •E-mail: [e-mail]
EG – Konformitätserklärung
EC –Declaration of Conformity
Hiermit erklären wir / Herewith we
Jenaer Antriebstechnik GmbH, Buchaer Str. 1, 07745 Jena, Deutschland
in alleiniger Verantwortung, dass das gelieferte Modell / declare under our own responsibility that the supplied
model of
Servoverstärker mit Sicherheitsfunktion ECOVARIO®114 xR-xx-xxx-xxx
Servo amplifier with safety function
den Anforderungen der
EG-Maschinenrichtlinie 2006/42/EC
entspricht.
complies with
EC Machinery Directive 2006/42/EC
Hierfür wurden die folgenden harmonisierten Normen angewendet / For this, the following harmonized standards
were applied:
EN 60204-1:2006, EN ISO 13849-1:2008
EN 61800-5-2:2007, EN 61800-5-1 / VDE160
EN 61800-3:2004
Das Produkt ist nach Artikel 2, Buchstabe c der Richtlinie
2006/42/EG als Sicherheitsbauteil definiert. Es ist ausschließlich für
den Einbau in eine Maschine bestimmt. Die Inbetriebnahme ist so
lange untersagt, bis die Gesamtmaschine, in die das Produkt
eingebaut werden soll, den Bestimmungen der Richtlinie
2006/42/EG entspricht.
Die Sicherheitshinweise der Betriebsanleitung sind zu beachten.
The products are defined as safety components according to directive
2006/42/EC. They are exclusively intended for installation in machines.
Operation is prohibited until it has been determined that the machines
in which these products are to be installed, conform to the directive
2006/42/EC.
The safety instructions of the manual are to be considered.
Ort, Datum der Ausstellung Geschäftsführer Dokumentationsverantwortlicher
(Place and date of issue) (General Manager) (Responsible for documentation)
Jena, 17.01.2013
Dipl.-Ing. (FH) Stephan Preuß Dipl.-Ing. Gerald Bobe

Installation and Operating Instructions ECOVARIO®114 D
12 Subject to change without notice!
4 Technical Data
4.1 Rated data of the power stage
Table 4.2: Rated data of the power supply, DC supply
Symb. Rated data
MAC2 – 2-phase AC servo motor
MAC3 – 3-phase AC servo motor
Unit ECOVARIO® 114 D x-x x-xxx xxx
MAC2 MAC3
DC supply4)
UNDC Rated supply voltage at DC input connector X4 VDC 70 (24 ... 80)
PNRated installed load W 960
PVN Rated losses5) W t.b.d.
Losses if diverging from nominal load: PV= PV0 + PVI
PV0 Basic losses W t.b.d.
PVI/IO Current-dependent losses per A W/A t.b.d.
UORated output voltage1) VDC 60
VAC 45
ION Rated output current6) per axis ADC 10
ARMS 7.1
PON DC Rated output power with DC motor1) per axis W 650
PON AC Rated output power with AC motor1) per axis W 477 545
IOP Peak output current2) per axis ADC 20
ARMS 14
UBUSN Rated DC link voltage VDC 60
UBUSP max. DC link voltage VDC 70
UPOvervoltage trip VDC 90
CLDC link capacity µF 660
EN-P Regenerable capacity Ws 0.5
For an explanation of the footnotes see next page.
4.2 General technical data
Table 4.3: General technical data, control signals
No. Control signal Unit
1 24 V supply (current draw without outputs) V24 ±10 %
A 0.8
10 Digital control signal inputs VLOW 0 – 7, HIGH 12 – 36
mA 10 (at 24 V)
4 Digital control signal outputs V 24
A 0,5

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Installation and Operating Instructions ECOVARIO®114 D
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Table 4.4: General technical data, external fuses
70 V DC supply max. 16 A (slow) 4)
Note: When the device is used in an UL environment the overcurrent protection equipment has to
comply to UL Class RK5 or UL489!
24 V DC supply max. 10 A (fast)
External ballast resistance (not accessory resistors DPRxx-xxx)7) 10 A (fast)
Table 4.5: General technical data, ambient conditions
Ambient conditions
ECOVARIO® is designed for ambient conditions of class 3K3 following EN 50178.
Symb. Condition Unit
TA Ambient temperature during
operation with nominal load 2)5)
°C 5 – 40
Degree of humidity (not con-
densing)
% rel. F. 5 – 85
p Air pressure mbar 860 – 1 060
Cooling the closed cubicle has to be sufficiently ventila-
ted.
h Installation altitude m up to 1 000 without restriction of power
Installation position The technical data refer to a vertical position..
Protection class IP20
Table 4.6: General technical data, dimensions and weight
Abmessungen und Gewichte Einh. ECOVARIO® 114 D
Dimensions w x h x d mm 42 x 279 x 167
Weight of unit kg 1.35
Weight with shield set kg 1.45
Footnotes to tables 4.1 to 4.6
1) The data refer only to the internal data of the servo amplier. Modications of the input voltage due to line supply uctuations are not
taken into consideration. That means that with 15 % less input voltage the output data (UO, PO) have to be reduced by 15 %.
For motors with a low inductivity the motor design for the maximum velocity should be between 25% and 50% below the specied vol-
tages because otherwise the ripple current would be very high. For motors with high inductivities a higher reduction could be necessary
in order to achieve a sucient dynamic performance.
The maximum power for both axes together is given by the current carrying capacity of X4A. The maximum total output
power for an operating voltage of 60VDC is approx. 900W.
2) If the heat sink temperature rises over 90 °C or if the ambient temperature passes the upper limit (40°C) the servo amplier is switched o
3) The DC link connection (X4) has no inrush-current limiting. Therefore appropriate circuits have to be integrated in the central power supply.
The power supply also has to be resistant against regenerated energy. It must regulate the DC link voltage during dynamic operation under
the limit UP . If the regenerating energy is higher than the energy consumed by all units connected to the DC bus, the power supply must
have a load circuit (ballast resistor).
4) The value for UNrepresents the nominal DC link voltage. The value for UPrepresents the maximum voltage which can emerge in the DC link
circuit. This voltage is relevant for the dimensioning of the motor winding. Also the dielectric stress at a rectangular voltage of 32 kHz and
a du/dt of maximum 12kV/µs has to be taken into account. UPis dependent on the applied voltage.
5) Environmental conditions for the design of the cabinet. The losses PVN refer to nominal operation with IONenn and the maximum output
power PDC At deviations the rated loss can be estimated as described.
6) Rated continuous current for dimensioning. The eective value of the motor current must not exceed this value because otherwise some
components will not reach their rated lifetime. This maximum value is part of the rmware and cannot be changed (Ixt limit). If the motor
has a lower rated current, this value should be reduced. The maximum time constant of the necessary lters depends on the unit, its range
is 1 – 10 s. Also this value cannot be increased but lowered to protect the motor. These two parameters dene indirectly the allowed time
of the peak current.

Installation and Operating Instructions ECOVARIO®114 D
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4.3 Order key
Table 4.7: Order key ECOVARIO®114 D
ECOVARIO® x xx x x - x x - xxx xxx
No. of parameter set (three digits)
No. of firmware (three digits)
Approvals
A: CE, standard design
B - I: CE, special design
J: CE, UL, standard design
K, M - Z: CE, UL, special design
L: CE, UL, encoder interface with 9-pole D Sub connectors
Type of field bus
A: CAN + RS485
F: CAN + RS485 + PROFIBUS DP-V0
K: CAN + Ethernet + RS485
B: CAN + RS232
G: CAN + RS232 + PROFIBUS DP-V0
L: CAN + Ethernet + RS232
P: CAN + EtherCAT® + RS485
Q: CAN + EtherCAT® + RS232
Options
R: Safety function„Safe Torque Off“ (STO)
Supply
D: 2 axes, DC supply
Current rating (rms for 5 s)
14: max. 14 A
Voltage rating (DC-Bus)
1: max. 100V
Name of the unit
Example ECOVARIO® 114 DR-AA-000-000:
Servo ampler with:
max. 100 VDC DC link voltage
max. 14 A output current
2 axes, DC supply
Safety function „STO“
CAN interface + RS485 interface
CE approval, standard design
Fig 4.1: Name plate ECOVARIO®, dimensions 70 x 20 mm

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Installation and Operating Instructions ECOVARIO®114 D
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4.4 Suitable types of motors
With ECOVARO® servo ampliers various types of motors can be operated. Rotative and linear 2-phase mo-
tors of the motor ranges ECOSTEP®, ECOLIN® and ECOVARIO® as well as 3-phase and DC motors can be
driven. e motors must be equipped with encoders for position and speed control. Incremental encoders,
SINCOS encoders and absolute encoders can be evaluated.
It is not possible to drive motors with resolvers as measuring system.
e techical data in this manual refer exclusively to the encoder commutated synchronous motors men-
tioned in chap. 4.4.1 to 4.4.3.
If you want to drive DC motors with ECOVARIO® please contact our technical service (see www.jat-gmbh.
de/distribution).
4.4.1 ECOSPEED motors
e motor ranges 60B and 80B contain rotative 2-phase, encoder-
commutated low-pole synchronous motors with anges of 60 mm
and 80 mm and holding torques between 0.6 and 3 Nm. e motor
ranges 60C and 80C are 3-phase with holding torques between 0,93
and 3,5 Nm.
For technical data and accessories for the motors see our product
catalogue „ECOVARIO®-/ECOMPACT®-/ECOSTEP® Drives“ or
our web site www.jat-gmbh.de.
Fig. 4.2: Motor ranges 60B and 80B
4.4.2 ECOSTEP® motors
e motor ranges 17H and 23S contain rotative 2-phase, encoder
commutated, high-pole synchronous motors with anges of 42 mm
and 56 mm and holding torques between 0.2 and 3.8 Nm.
For technical data and accessories of the motors see the product
catalogue „ECOVARIO®-/ECOMPACT®-/ECOSTEP®-Antriebe“ or
our web site www.jat-gmbh.de.
Fig. 4.3: Motor ranges 17H and 23S

Installation and Operating Instructions ECOVARIO®114 D
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4.4.3 Direct linear motors
Series SLM contains iron core, 2-phase, encoder commutated syn-
chronous linear motors from 220 N to 1650 N peak force.
Series SLME provides ironless direct linear motors from 150 N to
400 N peak force.
For technical data and accessories of the motors see our product cat-
alogue „ECOVARIO®-/ECOMPACT®-/ECOSTEP® Drives“ or our
web site www.jat-gmbh.de.
Fig. 4.4: Direct linear motor range SLM-080
4.4.4 DC servo motors
DC motors are not part of the delivery range of the Jenaer Antriebstechnik GmbH but can be operated with
ECOVARIO® ampliers. In this case we recommend strongly to contact our technical service.
e ECOVARIO® supports DC motors with brushes as well as brushless DC servo motors in conjunction
with RS422 compatible standard encoders.
5 Installation
5.1 Mounting
5.1.1 Important notes
Make sure that transport and storage did no damage to the units.
e ambient air must not be polluted by dust, greases, aggressive gas etc. Eventually appropri-
ate countermeasures have to be taken (installation of lters, frequent cleaning).
 e ECOVARIO 114 D with STO function has to be mounted in a cabinet which conforms to
protection class IP54 (or in a comparable environment).
Depending on the power losses an appropriate ventilation should be provided.
Observe the mounting spaces.
Use 60/75°C copper wire only. e accessory cables provided by Jenaer Antriebstechnik fulll
these requirements.
At installation locations with permanent vibrations or shocks damping measures should be
taken into consideration.

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Installation and Operating Instructions ECOVARIO®114 D
17
5.1.2 Dimensions
Fig. 5.1: Dimensions of ECOVARIO® 114 [mm],
upper shield optional
19 mm
245 mm 211 mm
214 mm
279 mm
37 mm
42 mm
323,8 mm
161 mm
165 mm
135 mm
248 mm 265 mm

Installation and Operating Instructions ECOVARIO®114 D
18 Subject to change without notice!
5.1.3 Assembly
Basically, ECOVARIO®114 D is intended for vertical mounting (motor connector X5A, X5B on the bot-
tom). In this mounting position devices can be operated with natural convection at ambient temperatures
of up to 40°C. e ECOVARIO 114 D with STO function has to be mounted in a cabinet which conforms
to protection class IP54 (or in a comparable environment).
If the ECOVARIO®114D is mounted in a cabinet cable clamps and side metal sheets assure that the connec-
ting cables are laid EMC conform by connecting the cable shield extensively to chassis earth.
e shields with cable clamps shown in g. 5.3 are available as accessories (see table 9.1). e lower shield
is mandatory, the upper shield normally is only necassary if a ballast circuit is connected to X4A and/or
X4B. It is important that the air ow is not disturbed by components above or below the servo ampliers.
e distance between the servo amplifers has to be at least 3 mm. In order to achieve a good access to the
connectors at the bottom of the device the distance can be increased.
Fig. 5.2: Mounting dimensions cabinet, width [mm]
Kabelkanal
Kabelkanal
245 60
60
45
ECOVARIO 114D
®
ECOVARIO 114D
®
245 20
60
ECOVARIO 114D
®
Kabelkanal
Cable conduct
Cable conduct
Cable conduct

Subject to change without notice!
Installation and Operating Instructions ECOVARIO®114 D
19
To calculate the minimal mounting depth (g. 5.4, dim A) the form of the connectors (cable outlet direc-
tion) and the minimum bending radii of the connecting cables at the sub-D connectors have to be regarded.
Fig. 5.4: Mounting dimensions cabinet, depth [mm]
5.2 Electrical installation
5.2.1 Important notes
All installation work may only be carried out if the machine or plant is not live and protected against restart.
When the device is used in an UL environment : Suitable for use on a circuit capable of delivering not more
than 5 kARMS symmetrical amperes.
70 VDC maximum when protected by (DIVQ / 7) listed circuit breaker, max. 10 A
70 VDC maximum when protected by (JDDZ / 7) listed fuse, max. 10 A.
Never exceed the maximum rated voltage of 70 VDC (+10 %) at the X4 connector!
e guarding of the DC supply and the 24 V logic voltage should be carried out by the user.
Servo amplier and motor have to be properly grounded. e protective earth conductor must have at least
the same diameter as the supply cables. e servo amplier should be mounted onto a conductive (not var-
nished) metal mounting plate.
5.2.2 EMC compliant installation
e supply connection of the machine should be equipped with an appropriate RFI suppression lter. Al-
ways use shielded cables. To connect the shield as eective as possible to earth use the original ECOVARIO®
shield set (s. table 9.1 „Original accessories ECOVARIO®“).
Metal parts in the cabinet have to be interconnected extensively and and be conductive regarding HF. Used
relays, contactors, solenoids etc. have to be protected against overvoltage. Supply cables and motor cables
must be laid in a proper distance of control cables.

Installation and Operating Instructions ECOVARIO®114 D
20 Subject to change without notice!
5.2.3 Connection diagram
ECOVARIO114 D
PC
EtherCAT
or
Ethernet
or
Profibus DP Control/Peripherals
Parametrizing
interfaces
EtherCAT
Ethernet
Profibus DP
5
Encoder 1
A/U
A/V
B/W
B
15
Axis1
Axis2
M
Encoder 2
A/U
A/V
B/W
B
15
M
CWI1
CCWI1
Home1
Positive limit switch
Negative limit switch
Homing
Digital input 2
Enable axis 1
Reset1
Enable1
+24VLogic
CWI2
Home2
Positive limit switch
Negative limit switch
Homing
Digital input 1
Ready1
DOUT1
X4B
+VBus
-VBus
PE
X5A
X5B
+BRAKE
-BRAKE
GND
X7A
+BRAKE
-BRAKE
GND
X7B
RS485
altern.RS232
Capture
2
8
X22
ASIn1
ASOut1
ASIn2
ASOut2
STOfunction axis1input
STOfunction axis1output
STOfunction axis2input
STOfunction axis2output
Reday axis1
Reset axis 1
X1A
X13
X2A
X11
X12
CCWI2
Ready2
Reset2
X8
X1B
X2B
Enable2
DOUT2
Ready axis2
Reset axis 2
Enable axis 2
X4A
+VBus
-VBus
PE
DC supply
SV24/60
60V
DC
230V
AC
24V
DC
PE
L1
N
to other
ECOVARIO 114D
X21CAN
4
CAN
Bild 5.4: Connection diagram ECOVARIO® 114 D
Note: e protective earth connection (PE) of the ECOVARIO® can be implemented in two dierent ways
and thus complies to EN 60204-1, Chap. 8.2.8:
via the stud at the bottom of the housing with a wire gauge of min. 10mm²
via two PE wires independent of each other with the power connection wire gauge of the
device (1 at the supply, connector X4A, the other at the stud at the bottom of the housing)