Jenn-Air CCGP2420P User manual

Prostyle CooktopsBBmUENN-AIR"
CCGP2420P, _WESTFOURTHST_E_,NORTH._wToN,IA_,
CCGP2720P, and _J
INSTALLATION
INSTRUCTIONS
CCGP2820P
SPECIAL WARNING
Improper installation,adjustment, alteration, service,maintenance or useof
appliancecan resultin serious injury or property damage.
CCGP2820P
_446 13/16
IMPORTAN1
CUTOUT
DIMENSIONS
ARE
23 1/16 CRITICAL
(58.8 cm)4..5 3/4
22(_1S.2cm)
(55.88 cm
46 13/16
(118.9cm)
FIGURE1
•ACCESSMUST BEPROVIDEDTO REMOVEANEMPTYGREASECONTAINER.
°NOTICE TO INSTALLER: Leavethese instructionswiththe appliance.
°NOTICE TO CONSUMER: Retain theseinstructionsforfuturereference,
8101P300-60
(06-00-03)

231/16CUTOUT
(,_e._ _,_) DIMENSIONS
34 15/16"ARE
(55.88 (68.74 CRITICAL
(91.44cm)
_, 24- 9/1 6 "
(62.35 cm) 1 ©
,i;i. s _/a
13.67 _m) 8 3/8
I (21.59_) 67/8-9
1-- I (17.46-22.6 cml
RECOMMEND8"FOR
•10-_CUSTOM CABINETRY
(26.4 _ FIGURE2
30
• 23 1,'16
28 15/16"
(72.34 cm)
CCGP2420P

INSTALLINGCABINETRYOVER PREPARATIONOF COUNTERTOP
YOUR JENN-AIR GRILL Thecountertop cutout must beprepared according tothe
Minimumhorizontal clearancebetween theedge oftheillustrationon page1oftheseinstructions.
applianceandcombustibleconstructionextendingfromthe
cookingsurfaceto 18"(45.7cm)abovethecookingsurface
is:
15/16"(2.38 cm) at rear
6"(15.24 cm) at leftside
6"(15.24 cm)at rightsideIMPORTANT PREPARATION
NOTE: This is not the recommended clearance, but SUGGESTIONS
minimum allowableclearance.(See page one,"Side
Clearance".) 1.Chamfer all exposed edges of decorativelaminate to
prevent damage from chipping.
2.Radius corners of cutout and file to insure smooth edges
................................. _/ and prevent corner cracking.
,' \ 3.Rough edges, inside comers which have not been
/rounded and forced fits can contribute to cracking of the
\countertop laminate.
5._m cutout.
_._'e_cm_ FIGURE4
A =30"(76.2 cm) minimumvertical clearance between
cookingsurfaceandconstructionabovetheappliance.
theundersideof combustiblematerialor metal cabinets
abovethe cooking top must be protected with flame
retardant miliboardnot less than 1/4" (0.635 cm) thick.
B= 13" (33.02 cm) maximum depth of cabinets installed
abovecooking top.
&._.__ =_ Dotted lines
indicate
rangehood
construction
1/4"THICK FLAME
RETARDANT
MrLLBOARD
RGURE5
Avoiduse ofcabinetsabovecooktop for storagespace to
eliminate associated potential hazards such as reaching
overopen flames.
*To eliminatethe risk ofburnsor fireby reachingoverheated
surface units, cabinet storage space located above the
surface units should be avoided. If cabinet storage is to be
provided, the risk can be reduced by installing a range hood
that projects horizontally a minimum of5 inches beyondthe
bottom of the cabinets.

INSTALLATION OF APPLIANCE
The installation of this appliance must conform with local TopV_,wLO_RCONT,OLP_EL
codesor, intheabsenceofiocalcodes, withtheNational __
FuelGas Code,ANSI Z223.1-Latest Edition, or, in Canada,
CAN/CGA-B149 Installation Code, Latest Edition.
This appliance, when installed, must be electrically
grounded in accordance with localcodes or, in theabsence
of localcodes, with the NationalElectricalCodeANSI/NFPA
No. 70-Latest Edition,or, in Canada, current CSA Standard
C22.1 Canadian Electrical Code, Part 1. FIGURE6
All supply piping, except as noted, should use common
NationalPipeThread (N.P.T.).For all pipeconnections use Position unitinthe Countertop Cutout.MainControl Panel
an approved pipe joint compound resistant to the action of should overlaptop of LowerControl Panelas shown (Figure
LP gas.7).
This appliance is designed for use with the appliance gas
pressure regulator supplied with this appliance. It must be
installed inthe gasway ahead ofthe gas manifoldentrance.
It is preset for usewith natural gas and must be converted II
for use with LP gas.iiii
This appliance is designed to operate at a pressure of 5
inches ofwater column onnaturalgas or,ifconvertedforuse
with LP gas (propane or butane), 10 inches water column. /
Make sure this appliance is supplied with and adjusted for \\
thetypeofgasforwhichitisdesigned./\ i J!
This appliance was adjusted at the factory for use with _ ,_-_
natural gas. If, at anytime, this appliance is to be used with
a different type of gas, all of the conversion adjustments FIGURE7
must be made by a qualified service technician before
attempting to operate the cooktop on that gas.Natural gas
should besupplied to the appliance pressure regulator at a Reach through Lower Cabinet Doors and check Control
line pressure between 6 and 14 inches of water column or, Panel alignment bolts to be sure they are snug. If loose,
if converted for LP gas, between 11 and 14 inches, tighten to 1/2 turn past hand tight (Figure 8).
WARNING
If the linepressuresupptying the appliance pressure
regulator exceeds 14" W.C. (any gas), an external
regulator must be installed in the gas line ahead of the
appliance regulator to reduce the pressure to no more
than 14"W.C.Failureto do thiscan result in malfunction
and damage to the appliance.
Insurethis appliance isadjusted forthe type ofgas supplied
to it and that the gas supply pressure to the appliance
regulator iswithin the proper pressure range.
Do not remove protective cap from pipe stub at manifold RGURE8
entrance until ready to join gas supply piping to appliance.NOTE: For some cabinet styles, it may be necessary to
TheCountertopCutoutandCabinetFrontCutoutshouldbereinforcethefrontofthecabinetbyattachinga bracefrom
preparedaccordingtotheillustrationonpage1and 2. fronttorear insidethe cabinetundertheBurnerBox.
Installthe LowerControlPanelinthebottomof theCabinet
Cutout asshown usingscrews from Hardware pack(Figure
6).
4

Join the appliancepressureregulatorsuppliedwith this forconvenience,inbothinstallationandservice,theflexible
appliancetotheentrancethreadsoftheGasManifold.The connecter, itself, pass through the dividing wall. Any
applianceregulatoris markedwith a directionalarrowflexible connector used withthis appliancemust
indicatingcorrectdirectionofgasflow.Ensuretheappliance satisfy allrequirements stated in the text
regulatorisinstalledwiththe arrowpointingtowardthegas accompanyingfigure 9.
manifoldentrance.Tightentheapplianceregulatorto20to
30ft-lbsoftorque.
Nevertightento morethan 35 ft-lbsoftorque. Alwaysuse
an approved pipe jointcompound resistant to the action
of LPgas._--
Installtheapplianceinits countercutout._
APPUANCEPRESSURE f _j
Makethe gas connectionto the inlet of the appliance REGULATOR,SUPPUED
pressureregulatorwith 1/2"malepipethreads,oF(OBSERVEGAsFLowDIRECTIONARROW)I
I I
Installamanualshut-offvalvein anaccessiblelocationin I I
FLARE-_.
thegaslineaheadof theappliancepressureregulatorand UNION_ _/- 112"NPT
externalto thisappliancefor the purposeof turningonor ADAPTOR_ I _' PIPE
shuttingoffgastothe appliance.BINIPPLE
FLEXIBLE_
APPLIANCE
Makeadditionalpipeconnectionsa_necessaryaheadofthe CONNECTOR
shut'offvalvetothegassupplysource.Assureallpipejoint (5FTMAX) _g;:Z__-
connectionsaregastight.FLARE-_,_ _ VALVE
SHUT-OFF
UNION _ ==
GAS SUPPLYCONNECTION ADAPTOR
A TRAINED SERVICEMAN ORGAS APPLIANCE GAS
SHUT__-'_ __u_ "N'_ ,_ ===/-I12"NPT
INSTALLER MUST MAKE THE GAS SUPPLY VALVE__RPE
CONNECTION.Leak testing of the applianceshall be
conductedby the installeraccordingto the instructions 112"NPT_..
below. PIPE _--_
Applya non-corrosiveleakdetectionfluid to alljointsand
fittings in thegas connectionbetweenthe supplyline FIGURE9
shut-offvalveandthe range.Includegasfittingsandjoints
in therange if connections were disturbed during
installation.Check for leaks!Bubblesappearingaround Unlessprohibitedby local codes or ordinances,anew
fittings and connectionswill indicate a leak.If a leak A.G.A.- Certified,flexiblemetalapplianceconnectormay
appears,turn off supplyline gas shut-offvalve, tighten be usedto connectthis applianceto itsgas supply.The
connections,turnonthesupplylinegasshut-offvalve,and connectormust have an internaldiameternot lessthan
nominal1/2"NPTpipeandbenomorethan5feetinlength.
retestforleaks. A1/2"NPTx1/2"flareunionadapterisrequiredateachend
CAUTION:NEVERCHECKFORLEAKSWITHAFLAME.of theflexibleconnector.If a flexibleconnectoris used
assurethat boththe appliancepressureregulatorand
WHEN LEAKCHECKIS COMPLETE,WIPE OFF ALL manualshut-offvalvearejoinedsolidlytootherpermanent
RESIDUE.hardpiping(eithergassupplyortheappliancemanifold)so
astobephysicallystationary.
Ifthealternativepipingmethodshowninfigure9isselected
for the installation,no groundjoint unionis required.(The
flexibleapplianceconnecterillustratedprovidesthe union
jointsnecessaryfor servicing.)When a dividingwall is
presentandaflexibleconnectorisuseditisrecommended

PRESSURE TESTING CONVERTINGAPPLIANCE FOR USE
Theappliance must be isolated from thegassupply piping WITH LP GAS
system byclosing its individual manualshut-offvalve during
any pressuretesting of the gas supply pipingsystem attest WARNING
pressures equalto or lessthan 1/2 PSIG (3.5 kPa).Propaneconversionistobeperformedbya JENN-AIR
AUTHORIZED SERVICER (orotherqualifiedagency)in
Thisappliance,aswell as itsindividualshut-offvalve, must accordancewiththemanufacturer'sinstructionsand all
bedisconnectedfromthegassupplypipingsystemduring codes andrequirementsoftheauthority having
any pressure testing ofthe system at test pressures in urisdJction.Failureto follow instructionscould resultin
excess of 1/2 PSIG (3.5kPa).serious injury or property damage.The qualified agency
_erforming thiswork assumes responsibility for this
When checking appliance regulator function, make certain conversion.
pressure of natural gas supply is between 6 and 14 inches
ofwater columnor,ifconverted for LP gas,between 11 and
14 inches.WARNING I
Electricalpower and gas must be turned off priorto
ELECTRICAL WIRING INFORMATION conversion.
Thisapplianceisequippedwithagroundedtypepowercord. This appliancewas adjusted at the factory for use with
A groundedoutletmustbeprovided, naturalgas,To convert itfor usewith LP gas (propaneor
butane), each ofthefollowing modifications must be
The powercordextends45"outsidethe unithousing.Theperformed:
outletshouldbe locatedinsidethecutoutwidth andbelow
thelowestmostprojectionofthe unithousing. A, Replace all orifice spuds
Stepf: Removethegratesandburnerheads.
WARNING Step 2"Removealuminum venturitube.
ELECTRICAL GROUNDING INSTRUCTIONS
THIS APPLIANCE IS EQUIPPED WITH A THREE Step3: Trim a smallpieceof maskingtape tothesize
PRONG GROUNDING PLUG FOR YOUR ofa dimeandaffixitovertheend ofa 5/16"nut
PROTECTION AGAINST SHOCK HAZARD ANDdriver.
SHOULD BE PLUGGED DIRECTLY INTO A
PROPERLY GROUNDED RECEPTACLE. DO NOT Step4: Firmlypressthenutdriverovertheorificespud
CUT OR REMOVE THE GROUNDING PRONG FROM (figure10) andloosen spud by turning
THIS PLUG. counterclockwise.Carefullyliftnutdriveroutof
,burner throat.Orifice spudshould be captured
inthe recess. Repeat thisstep foreach burner.
WARNING REMOVALOFORIFICESPUD
THIS APPLIANCE MUST BE DISCONNECTED
FROM ITS ELECTRICAL SUPPLY AT THE WALL
RECEPTACLE BEFORE SERVICING THE AP-
PLIANCE. ALUMINUMVENTURI- •5/16" NUT DRIVER
PIECEOF MASKING
BURNERBASE_TAPESTUCKTOEND
|OF DRIVER
-IGNITER
OR)FIGESPUD
FIGURE10

Step5: LocatetheLPorificespudpackettapedto the 36"MODEL
undersideoftheburnerbox.Thespudshave
small numbersstampedon the side. This
numbercodestheorificediameterand its
correct burner location. Thefollowing
illustrationsshow correct LP orificespud
locationfor 4 burnerand 6 burnermodels,
respectively.
Step6:Withthemaskingtapestillinplaceintherecess
of thenutdriver,pressanLPorificespudinto
the recesssothat itissnuglycaptured.
Step7:Carefully install the orifice spud in the
appropriateburnerthroatbyturningclockwise
to tighten.Tighten to a torqueof 15to 20
inch-lbs.
Step8:Replace cylindricalaluminumventuritubes.
Replaceburnerheadsandgrates.Indexeach
grateto itsburnerpan.
Step9:Savetheorificesremovedfromthe appliance
forfutureuse.
INSTALLATION OF LP ORIFICE FIGURE12
SPUDS 30" MODEL
48"MODEL
=n
=m,
FIGURE11 FIGURE13

B. Invertcapinappliancepressureregulator
With the appliance installed, identify the typeof 4.Turn centerstem adjustingscrew to set flamesize.
appliance regulator onthe unit andfollow the ... clockwisetoreduce
instructions in theappropriate illustration.... counterclockwise to increase
CONVERSIONOFMAXlTROLAPPLIANCE5.Replacecontrolknobwhen adjustment iscompleted.
PRESSUREREGULATOR Properadjustmentwillproduce a stable,steady blueflame
_PLYDOWNWARC of minimumsize.Thefinaladjustment should bechecked by
RMGERPRESSURE
ATmSCE_ESm turning knob from high to low several times without
R_LPREPUCEP[NmC_. extinguishing the flame.
CONVERTE APPLYSIDEWARD
cAP_ This adjustment,atlowsetting, willautomatically providethe
,_'-_AN DPIN J ,._RN_RPRESSURE
_I_TOREMOVEPIN
NAT'_,I., .dr ''/" NAT(_1 R_0M0AP I LPproper flamesizeat medium setting.
L../!-- , , -
._TOINCREASEFLAME
SIZE
_F_MAN APPLIA-"_-/_'j [""---" _VALVE
PRESSUREREGULATOR _M
FIGURE16
After ConversionStepsA, B and C havebeencompleted,
checktheappearanceofeachburner'sflameat the Hi and
O _ Lo settingsagainst figure 17.Ifthe flames appear too large
or toosmall, revieweachstep tomake sure itwas completed
correctly.
FLAME APPEARANCE AT HI,MED & LOW
0
NaturalSelting LPSetting
HI
C. LowFlameAdjustment
This applianceisshippedfromthe factorywithlowand
medium flame settingsadjustedfor usewith natural
gas.Iffurtheradjustment isnecessary,or toreadjustfor
use withLP, proceedas follows: (_ _""___
1. Light burner and set control know for low flame.
2. Remove control knobfrom valve stem.MED
CAUTION: NEVER USE A METAL BLADE TO PRY
KNOB OFF. IF KNOB CANNOT BE EASILY
REMOVED, TUCK THE FOLDS OFA CLOTH
DISHTOWEL UNDER THE KNOB AND PULL THE ®
TOWEL UPWARD WITH 'STEADY, EVEN
PRESSURE.LO
3.Insert a slender, thin-blade screwdriver into the
recess atcenter ofvalvestem and engage blade with ; FIGURE17
slot in adjusting screw.8

TO CONVERT APPLIANCE FOR USE
WITH NATURAL GAS
i Savethe orificesremoved from the appliancefor future
WARNING use.They willbe needed if this appliance is again
Electricalpowerand gas must be turnedoff priorto convertedforusewith LPgas.
conversion.
If this appliance has been converted for use with LP gas, B, Invert capin appliance pressure regulator.
each ofthefollowingmodificationsmust be performedto (See figures14and 15.)
converttheunitbackto naturalgas. With theapplianceinstalledtheappliance regulator
shouldbelocatedas showninfigure9. Identifythetype
A. Replace all orifice spuds of applianceregulatorand followtheinstructionsinthe
Perform Steps1through4 on page5.appropriateillustration.
ForStep5: Locatethecoloredbrassnaturalgasorifice
spuds that were originallyinstalledin this appliance C. Adjust low flame as instructedon page6
beforeitsconversionfor usewithLP gas.Observetheitem C.
color of eachofthespudsand notethe correctburner
locationforeach spudas showninfigurest 8,19or 20.After StepsA, Band Chavebeencompleted,checkthe
appearanceofeach burner's flameat theHi and Lo
CompleteSteps6 through9 onpage6to completethesettingsagainstfigure17. Iftheflames appeartoolarge
installationofnaturalgas main spuds in their correct or too small, make sureall stepswerecompleted
locations, correctly.

INSTALLATION OF NATURAL GAS ORIFICE SPUDS
48"MODEL 30"MODEL
FIGURE18
36" MODEL
FIGURE20
FIGURE19
10

BURNER IGNITION AND REQUIRED ADJUSTMENTSAT TIME
AUTO-REIGNITION OF INSTALLATION
This appliance is equipped for electronic auto-reignition by The installation of this appliancemust conformwith local
means of a spark igniter located at the rear of each burner, codes, or in the absence of local codes, with the latest
The burners aredesigned to light at any valve rotation that edition of the National FuelGas CodeANSI Z223.1 USA or
admits sufficient gas flow to support a flameand to current CAN/CGA-B149 INSTALLATION CODE.
automatically relight following a loss of flame due to a draft
or other adverse condition.This feature is provided as a [] This appliance was manufactured for use with Natural
convenience and is not intended asa safety feature.Gas.If LPgas isthe fuelof choice,follow the conversion
CAUTION: Never cover control knobs or surrounding to LP procedure found in the installation instructions.
control surface withutensils, towels, orother objects. Never
obstruct free air passage past the control knobs.The knob [] Test all external connections for gas leaks. Never test
openings have been sizedto properly control air entry tothe for gas leaks with an open flame.
interior of the appliance during operation.
This appliance has no air shutters. Primary air adjustments [] Test all electricalconnections.
are unnecessary. The burners are designed to provide
optimum aeration for all gases without air shutters.When
operating properly, burners should produceclearly defined,
even blue flames.If the flames have yellow tips or are hazy
and otherwiseappear to have insufficient air, obtain the
services of a qualified service technician.
Specified inputrates ereas shown below.
CCGP2420P AND CCGP2720P
BURNER INPUTRATES- NATURALGAS(BTU/HR)
LOCATION Hi Lo
RightFront t5,000 1,500
RightRear 9,100 1,050
LeftFront 6,500 830
LeftRear 15,000 1,500
CCGP2S20P
BURNER INPUTPATES- NATURALGAS(BTU/HR)_
LOCATION Hi Lo
RightFront 15,000 1,500
RightRear 9,100 1,050
CenterFront 6,500 830
CenterRear 10,500 1,500
LeftFront 15,000 1,500
LeftRear 9,100 1,050
Models CCGP2720P and CCGP2820Pinclude 1300Watt
Electric Griddle Accessory.