Jergens Asg st series User manual

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

Basic Description and Guidelines ..............................................................................2

Recommended Use ...................................................................................................2

General Characteristics ....................................................................................2

Installing the Batteries.....................................................................................2

Transducer Guidelines ......................................................................................2

Interchanging a Transducer ..............................................................................3

Safety Instructions............................................................................................3

Basic Operation................................................................................................3

Modes of Operation..................................................................................................4

Language Mode ...............................................................................................4

Units Mode ......................................................................................................4

Date Mode .......................................................................................................4

Track Mode ......................................................................................................5

Peak Mode .......................................................................................................5

Preset Mode.....................................................................................................5

Set Mode..........................................................................................................6

Click-Torque Mode ...........................................................................................6

Dynamic Peak Mode ........................................................................................7

Recall Mode .....................................................................................................7

Upload Mode ...................................................................................................7

Comms Mode...................................................................................................7

Clear Mode ......................................................................................................8

Product Dimensions .................................................................................................8

Transducer Flange .....................................................................................................8

Table of Contents Table of Contents (Cont.)

PCFE - PC Software...................................................................................................9

Installing the PCFE ...........................................................................................9

Communication with PCFE...............................................................................9

PCFE User Instructions ...........................................................................................10

Password........................................................................................................10

Menu Bar .......................................................................................................10

Calibration Settings........................................................................................11

Current Settings .............................................................................................11

Preset Conguration ......................................................................................11

Status Bar ......................................................................................................12

Results Table Controls ....................................................................................12

Results Table ..................................................................................................12

SPC Graph......................................................................................................13

Congure Torque Device Presets Using PCFE .................................................14

Add Data Field ...............................................................................................14

Wireless Communications ......................................................................................15

Connecting to a Wireless Receiver .................................................................15

Receiving Torque Results to the PCFE.............................................................15

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

The ASG ST Series Digital TorqueTester is a state of the art device suitable for torque testing

and torque calibration. As a precision tool, it is highly accurate and highly repeatable.

For product portfolio cohesion, the control module uses the same organic LED display,

membrane keypad, user interface and PC based data management software as other

standard products within this range of electronic torque tools. Additionally, training time is

kept to a minimum due to the ease of use of the tool itself.

Our products are demonstrated to have an accuracy of ±0.5% or better, and are both

simple to set and calibrate as well as coming with a fully traceable ISO 6789 certication.

The ASG ST Series Digital Torque Tester has both visual and audible alarms that signal good

or bad torque. Furthermore, there is a visual battery life indicator, alarms for preset value

approach, fastener overload, range overload, and maximum mechanical overload.

Recommended Use

The ASG Digital Torque Tester is specically designed for use in all industrial settings and

applications where high accuracy and repeatability combined with a complete torque data

management and control system are required. This tool is ideal for the regular accuracy

checking required for a torque wrench, and will ensure that on-site tools are compliant and

accurate to the relevant standards.

General Characteristics

Accuracy Right hand side torque = ±0.5% of actual reading

Left hand side torque = ±0.5% of actual reading

Resolution 0.01 to 50 N.m

0.1 to 1000 N.m

Alarms Preset Value Approach, Range Overload,

Mechanical Overload, Low Battery, Memory Full

Memory Capacity 2094 Values

Battery Life Sleep Mode: 5000 hours;

Operational Mode: Up to 120 hours (Up to 40 hours for wireless models)

Installing the Batteries

1. Remove the battery door.

2. Install 4 standard AA or 4 rechargeable

AA batteries in the required orientation.

3. Replace battery door.

4. Turn on the tester and check that the

device powers up.

Note: Standard and rechargeable batteries are

both suitable for use. Rechargeable batteries

should be charged ofine with suitable charger.

Transducer Guidelines

• Store in a dry location

• Do not exceed specied torques

• Do not use external forces on (i.e. a hammer)

• Apply torque perpendicularly to transducer

• Max torque for sockets:

• 1/4” = 30 N.m;

• 3/8” = 135 N.m,

• 1/2” = 400 N.m;

• 3/4” = 1000 N.m;

• 1” = 2000 N.m;

Basic Description and Guidelines Basic Description and Guidelines (Cont.)

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

Interchanging a Transducer

It is possible to interchange transducers with different torque ranges using the same

Smart Control Box (SCB – ASG Number 65200).

Instructions:

• Ensure the SCB power is off

• Unscrew the cable from the connector on the smart transducer

• Screw the cable into the same connector on the desired smart transducer

• Power on the SCB

• Ensure that no error messages appear; the device is now ready to operate

Safety Instructions

The following are a set of general guidelines for using and storing the tester that

should be adhered to at all times.

• All torque tools are precision instruments and should be handled with care

• Do not subject the tool to torque loads in excess of the model range

• Using non-linear extensions may affect the accuracy of the readings

• The use of torque extensions will increase the torque applied

• Do not operate the tool unless it has been powered on and the display screen can

be read clearly

• Do not drop the tool or subject it to heavy impact blows

• Ensure the tool is stored in a cool, dry location to protect from damage

Basic Operation

1. Product label

2. Colored LED warning indicators

3. Use “M” to scroll through the menu or return to the previous screen

4. Use the directional arrows to adjust values such as unites, torque settings, time, etc.

5. Use √ to enter mode, conrm setting or to save result to memory

Basic Description and Guidelines (Cont.) Basic Description and Guidelines (Cont.)

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

Torque reading starts at 5% of maximum capacity with an accuracy of 1% beginning at

10% of maximum capacity (threshold to maximum span).

The following are the different modes available with the ASG Digital Torque Tester:

• Language Mode

• Units Mode

• Date Mode

• Track Mode

• Peak Mode

• Preset Mode

• Set Mode

• Click-Torque Mode

• Dynamic Peak Mode

• Recall Mode

• Upload Mode

• Comms Mode

• Clear Mode

Language Mode

The languages of operation available to the user are: English,

Chinese, French, German, Italian, Polish, Portuguese, Russian,

Spanish.

Step 1: Press to scroll to the Language Menu

Step 2: Press to enter Language Menu.

Step 3: Press to scroll to the desired language.

Step 4: Press to conrm operation in this language.

Units Mode

The following units of measurement are available: kgf.cm,

kgf.m, cN.m, N.m, ozf.in, lbf.in, lbf.ft

Step 1: Press to scroll to the Units Menu.

Step 2: Press to enter Units Menu.

Step 3: Press to scroll to the desired units.

Step 4: Press to conrm selected units.

Date Mode

Step 1: Press to scroll to the Date Menu.

Step 2: Press to enter Date Menu.

Step 3: Press to scroll to set the minute and hour.

Step 4: Press to conrm.

Step 5: Repeat steps 3 and 4 to set the month, date and year.

Modes of Operation (Cont.) Modes of Operation (Cont.)

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

Track Mode

As torque is applied, the OLED will actively display the applied

torque reading from 5-100% of the maximum span of the device.

Upon removal of the load, the display will return to zero.

Step 1: Press to scroll to Track Mode.

Step 2: Press to operate in Track Mode.

Peak Mode

In Peak mode, the maximum torque reading will remain on the

OLED display when the load is removed as long as the torque

loaded is above the 10% of maximum capacity threshold. The

user has the option to store the reading in memory. If storage

of the reading is not required, the user may continue to the next

measuring task.

Step 1: Press to scroll to Peak Mode.

Step 2: Press to operate in Peak Mode.

Step 3: Press to store the peak value if required.

Preset Mode

In Preset mode, the maximum torque reading will remain on

the OLED display when the load is removed as long as the

torque loaded is above the 10% of maximum capacity

threshold. Depending on the maximum torque recorded, there

are various warning signals activated:

• Passing Minimum Value: the green LED on the keypad

will ash and the buzzer will sound intermittently. The OLED

display will change to orange.

• Passing Nominal Value: the green LED on the keypad will turn on and the buzzer

will sound continuously. The OLED display will change to green.

• Passing Maximum Value: The red LED will ash continuously and the buzzer will

sound continuously. The OLED will change to red.

Step 1: Press to scroll to Preset Mode.

Step 2: Press to enter Preset Mode.

Step 3: Press to select your preferred preset number (1 to 99).

Step 4: Press to operate within this preset parameter.

Step 5: Press to store the applied torque if required.

Modes of Operation (Cont.) Modes of Operation (Cont.)

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

Set Mode

This mode allows the user to set limits for the torque applied or measured. The operator

can choose to set torque values by percentage or numerical tolerance. During operation

the OLED display will be green when approaching the preset tolerance and will change to

red if exceeded.

Step 1: Press to scroll to Set Mode.

Step 2: Press to select Set Mode.

Step 3: Press to scroll to set by percentage or set by tolerance.

Step 4: Press to scroll to required preset number (i.e. 1 to 99).

Step 5: Press to conrm preset number selected.

Step 6: Press to set nominal value and to conrm.

Step 7: Press to set your low value and to conrm.

Step 8: Press to set your high value and to conrm.

Set Mode (Cont.)

Step 9: Once the parameters have been conrmed the operator can nd the congured

preset within Preset Mode. Use to select Preset Mode from the main menu and nd

the desired preset number.

Click-Torque Mode

In Click-Torque mode, the rst peak reading will remain on the

OLED display when the load is removed as long as the torque

loaded is above the 10% of maximum capacity threshold. This

mode is best suited to capturing the click-out point of a mechanical

click wrench which can then be compared to the etched, printed

dial scale on the tool itself. Once captured, the user has the option

to store the reading to memory. If storage of the reading is not

required, the user may continue to the next measuring task.

Step 1: Press to scroll to Click-Torque Mode

Step 2: Press to operate in Click-Torque Mode

Step 3: Press to store the rst peak value recorded if desired

Modes of Operation (Cont.) Modes of Operation (Cont.)

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

Dynamic Peak Mode

In Dynamic Peak mode, the nal peak value will remain on the

OLED display when the load is removed as long as the torque

loaded is above the 10% of maximum capacity threshold. The

mode is best suited to capturing the nal installed torque (2nd

peak) for click wrenches, the peak torque of slipping wrenches/

screwdrivers, or in conjunction with a joint simulator, the peak

torque of suitable rotary tools of 1200 RPM or less. Please note

that impact of erratic drive pulse tools are not suitable for testing with the ASG range of

digital torque testers. Once captured,the user has the option to store the reading to memory.

If storage of the reading is not required, the user may continue to the next task.

Step 1: Press to scroll to the Dynamic Peak mode.

Step 2: Press to operate in Dynamic Peak mode.

Step 3: Press to scroll to the required preset number (i.e. 1 to 99).

Step 4: Press to select the desired preset.

Step 5: Press store the maximum peak value if desired.

Recall Mode

This mode allows the user to view the stored torque data. Only locations containing data

will be displayed. Note that as data is stored, the locations are populated sequentially from

01 to 2094.

Step 1: Press to scroll to Recall Mode.

Step 2: Press to enter and view memory locations, results, and functions.

Step 3: Press to scroll through locations that contain data.

Modes of Operation (Cont.)

Upload Mode

This mode allows the user to upload stored torque data. In Upload Mode, the device must

be connected to a PC running the PC Front-End Software (PCFE) via the USB port on the

Receiver and the PC.

Step 1: Press to scroll to Upload Mode.

Step 2: Press to enter Upload Mode.

Step 3: Press to select “From” and for the starting point of the

results upload.

Step 4: Press to conrm “From” location.

Step 5: Press to select “To” and for the nishing point of the results upload.

Step 6: Press to conrm, press against when you are asked are you sure.

Comms Mode

This mode allows the user to select the method of communication. The standard model

allows communication by standard USB cable to the included software. For communication

by ASCII or BINARY, the SCB/WCBR will need physical modications in advance.

Step 1: Press to scroll to Comms Mode.

Step 2: Press to enter Comms Mode.

Step 3: Press to select the method of communication and to conrm.

Note: For standard communication to the included software program, select ‘PCFE’

Modes of Operation (Cont.)

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

Transducer Flange

Product Dimensions

Tester Torque

Range Overall Height 'A'

0.05 - 20 Nm 81 mm

5 - 135 Nm 119 mm

15 - 340 Nm 119 mm

50 - 500 Nm 133 mm

23456 1

578 246 13

F F

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN MILLIMETERS

HOLES SIZED FOR M12 BOLTS

6x12.10

121

Tester Range A B C Weight

mm in. mm in. mm in. kg lb

0.05-20 N.m 75 3 Ø 121 Ø 4.8 Ø 70 Ø 2.76 0.72 1.6

5-135 N.m 120 4.7 Ø 121 Ø 4.8 Ø 70 Ø 2.76 0.94 2.1

15-340 N.m 120 4.7 Ø 121 Ø 4.8 Ø 70 Ø 2.76 1.2 2.6

50-750 N.m 135 5.3 Ø 121 Ø 4.8 Ø 70 Ø 2.76 1.6 3.5

100-1000 N.m 147 5.8 Ø 121 Ø 4.8 Ø 70 Ø 2.76 2.8 6.2

150-2000 N.m 177 7 Ø 121 Ø 4.8 Ø 70 Ø 2.76 3.8 8.4

Clear Mode

This mode allows the user to clear the stored data from a range of locations. Before clearing

the selected range and as a safety precaution,the user will be asked are they sure they wish

to clear selected data. This can be done by pressing the conrm button.

Step 1: Press to scroll to Clear Mode.

Step 2: Press to enter Clear Mode.

Step 3: Press to select “From” range to be cleared and press to conrm.

Step 4: Press to conrm “To” range to be cleared and press to conrm.

Step 5: Press to conrm and you will be asked if you are sure.

Step 6: Press to conrm and that the range of the data is cleared from memory.

Modes of Operation (Cont.) Product Dimensions (Cont.)

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

Installing the PCFE

PCFE - “PC Front End” is the standard software that the device communicates with and

is included with the tool.

1. Download the software from the ASG product page on asg-express.com. Select

“setup.exe”

2. Choose one of the following options based on your requirements;

• Demo PCFE: This will allow the user to test the software without installing it

on a PC or laptop.

• Install PCFE.exe: install the software to the PC or laptop for full functionality.

• Instructions - User Manual

3. Install the PCFE.exe

• During the steps for installation, there is a search to ensure the .net framework

is present and installs it from the web if required.

• USB drivers are automatically installed. If there are any issues achieving this

they can also be manually installed from: C:/program les/PCFE/Front-End/USB

Drivers.

• Subsequent to installation, the PCFE icon will appear on the desktop. Double

click the icon and contact ASG for the password.

• At this stage the PCFE window can be resized. Once altered, it will stay as such

until modied again.

PCFE - PC SOFTWARE

Communication with PCFE

1. Connect a USB Cable from PC to the torque device. The HID driver will self-install

and prompt you when the process is complete (See Figure 1).

2. When in the “Select Port” menu from the top left of the PCFE, there will be two

options:

• Com Port 1: Select this option if you require and have the capability of serial

communication.

• Torque Device: This will allow you to connect your torque device via USB.

Figure 1: Desktop Notication for Driver Installation

PCFE - PC Software

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

PCFE User InstructionsPCFE User Instructions

Password

A prompt will appear asking for a password - no password is needed. Please leave blank

and click enter.

Menu Bar

Figure 3: Main PCFE Screen

Figure 5: PCFE Menu Bar

Menu Bar (Cont.)

1. Select Port: Allows the user to connect with the torque device (See Figure 2)

2. Preset Edit: A preset is a set of torque/torque and angle parameters

• Clear all: Delete existing presets from the table, use “Store to Device” to save

this update to device .

• Load from File: Load presets from a .csv le to the torque device.

• Save to File: Export the preset table to a .csv le.

3. Data Mgmt:

• Save Results: Save measurement results to a .csv le

• Print Results: Print measurement results.

• Clear Results: Delete all the results from the table.

• Page Setup: Set print layout for the “Print Results” option.

4. Supervisor:

• Clear Product Results: Permanently delete all measurement results from the

torque device.

• Enable/Disable: Hides all torque device modes except for “Preset”. On the next

startup, all modes except preset will be enabled/disabled.

• Torque Counter: Can only be enabled/disabled on compatible products and the

counter limits set.

• Reset Product: Perform factory reset on the Torque Device. Note: This deletes all

information on the torque device including calibration information.

5. SPC Graph: Creates a visual representation of the chosen torque results. Note: This

feature is only available when ten or more measurements using the same preset

have been uploaded to the PCFE

6. Version: Shows current version of the PCFE

7. Help: Leads to instruction manuals for PCFE operation

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

PCFE User InstructionsPCFE User Instructions

Calibration Settings

1. Serial #: The serial number of the product which can be linked to a calibration certicate.

2. Model: The model number is the default value used but can be changed it required

without effecting the calibration of the torque device.

3. Device Span: The upper torque limit of the torque device is shown here.

4. Span Units: This displays what units the torque device was calibrated in.

5. Period: The number of days from the date of calibration until it is recommended that

the torque device is recalibrated.

6. Date: The date on which the torque device was last calibrated.

Current Settings

Figure 6: Calibration Settings Screen

Figure 7: Current Settings

Current Settings (Cont.)

1. Sleep: The time in minutes before the torque device will enter sleep mode if left idle.

If the operator applies torque or uses the torque device control buttons the sleep

counter is reset.The torque device will not enter sleep while connected via USB to PC.

2. Units: Current units of measurement (Nm is the default setting).

3. Just Move (Deg)°: The default Just Move angle setting, which is the angle at which a

snapshot of the torque is taken during the Just Move mode application.

Preset Conguration

The Preset Conguration Screen shows the presets that are stored on the torque device.

Presets can be congured either in the PCFE or on the torque device.

For instructions on how to add a preset using the PCFE, please see the section “Set a Preset

using the PCFE”.

Figure 8: Preset Conguration Screen

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

PCFE User InstructionsPCFE User Instructions

Status Bar

1. Port status: Displays which port is being used by the torque device.

2. Connection Status: Displays the current status of the PCFE’s connection to a torque

device.

3. Software version: The current rmware version on the torque device.

4. PCFE Status: Displays what actions are currently being processed by the PCFE.

5. Progress Bar: A visual progress bar, defaults to three bards when connected.

Results Table Controls

1. Continuous Upload: If this option is selected and the torque device is permanently

connected to the PCFE via USB or RS232 cables, the results of the torque device will

continuously upload to the PCFE as the measurements are taken with the torque

device.

2. Upload All: Once the torque device is connected to the PCFE, selecting this option will

upload all the measurements stored on the torque device.

3. Set Data Fields: This is used to add columns to the PCFE results section.These columns

contain comments that are applied to all subsequent results.

4. Unit Conversion: Converts the units of the existing results in the table to Nm, cNm,

kgm, kgfcm, lbft, lbin or ozin.

5. Save Results: Save results to a .csv le.

6. Power off Device: Turn off and disconnect the torque device from the PCFE.

Results Table

The results table is only populated when torque results are uploaded to the PCFE. Results

that are highlighted in green indicate that the torque or torque or angle measurement

was “good”, i.e. the torque or angle applied was within the pre-congured tolerances.

Conversely, results highlighted in red indicate that the torque or angle measurement was

“bad”, i.e. the torque or angle applied fell outside the pre-congured tolerances.

Figure 9: Status Bar

Figure 9: Results Table

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

PCFE User InstructionsPCFE User Instructions

SPC Graph

To access SPC graphic functionality there must be at least ten results uploaded to the PCFE.

Figure 10 shoes the control panel of the SPC Graph feature.

1. Date Range: This setting is used to select the range of results that are to be graphed.

The minimum and maximum values default to the oldest and latest results respectively.

To change these dates, press the button above the appropriate date. These select the

desired date from the calendar.

2. Preset Select: Select the preset you wish to graph. Note: To graph a preset, at least

10 measurements for the individual preset must be reset.

3. Maximum Number of Readings: This sets the maximum number of results to be

graphed for a given preset and date range. If there are 50 results for that particular

parameter and 10 readings are selected, the earliest results will be graphed.

4. Print Graph: Print the current graph.

5. Graph: Creates the graph as per the parameters entered in the data elds.

Note: To produce a line graph the results table must be ordered by the “PCFE #” column. If

not, the time axis of the graph will be affected and a standard scatter chart will be shown.

Upon graphing a set of results (Figure 12), the Cpk and standard deviation are automatically

calculated, and displayed in the bottom right of the screen (Figure 11).

SPC Graph (Cont.)

Figure 11: Cpk and Standard Deviation Values

Figure 12: SPC Graph Output of a Torque Only Pre-Set

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

PCFE User InstructionsPCFE User Instructions

Congure Torque Device Presets Using PCFE

1. Ensure the torque device is connected to the PCFE software selected using “Select

Port” (Figure 13).

2. Select the preset number or location from 1 to 99 you wish to set.

3. When the pop up window appears, ll in required elds and press “O.K.”

4. Select ‘Store to Torque Device’. The data is then written to the Torque Device

NOTE: Some series of torque device only have the capability for one preset to be congured.

Torque or torque and angle parameters can be set product dependent.

Add a Data Field

1. Select the “Add Data Fields” button on the bottom right of the main PCFE window.

2. Enter column title and select either “Auto-Fill” or “Manual Entry” button. If “Auto-

Fill” button is selected then the value entered in “Cell Entry” will be set as default.

3. Hit the save button and the column will be added to the results table on the far

right.

NOTE: If enable column is not selected, the column will not appear at all in the PCFE.

Figure 13: Setting Presets via the PCFE

Figure 14: Adding a Default Data Field

ASG, Division of Jergens, Inc.

ASG ST Series Smart Transducer Digital Torque Tester

Operation Manual

Wireless Communications (Cont.)Wireless Communications

Connecting to a Wireless Receiver

1. Connect a USB Cable from the PC to the WCBR (Wireless receiver). The HID driver will

self-install and prompt you when the process is complete (See Figure 15).

2. After clicking the ‘Select Port’ tab from the top left of the PCFE, select the following

option:

RF Master – This will allow you to connect your torque device via USB.

Receiving Torque Results to the PCFE

1. After connection to the WCBR the PCFE screen will automatically change to a wireless

data screen as per the sample screenshot below.

2. On the upper left of the screen the wireless symbol highlights to indicate an incoming

torque result. On the lower left side of the screen the most recent result and when it

was received is displayed.

3. Torque results will be received from all TW wrenches which are within range of the

WCBR (circa 10-15 meters).

4. All results can be sorted by date or torque device serial number within the torque

results table to the right of the screen.

5. Sub-section “Controls for Results Table” above advises the controls possible with the

results table.

Figure 16: Selecting suitable COM port

Figure 17: Wireless RF page

Figure 15: Desktop Notication for Driver Installation

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