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  9. JessEm POWRTEK SR User manual

JessEm POWRTEK SR User manual

FOR USE IN JESSEM ROUTER LIFT AND ROUTER TABLE APPLICATIONS ONLY (NOT FOR
HANDHELD USE)
Model #05302
x
TO REDUCE THE RISK OF INJURY, USER MUST READ OPERATORS
MANUAL
THANK YOU FOR CHOOSING
Thank you for choosing this product from JessEm Tool Company. We appreciate
your support and hope that our product serves you well. This product is designed
to provide many years of reliable service provided it is used as intended and taken
care of.
X
This user manual will assist you in assembly and general operaon of this product.
It is not our intent to teach you about woodworking. It is assumed that you are an
experienced woodworker with the basic skills and experience necessary to use this
product safely. If aer reading the following instrucons you are unsure or
uncomfortable about safely using this product, we urge you to seek addional
informaon through widely available woodworking books or classes.
X
As part of our Connuous Product Improvement Policy, JessEm products are always
advancing in design and funcon. Therefore, there may be dierences between
what is shown in our catalogs, website or at retail display and what is sold at me
of purchase. We reserve the right to make posive changes to our products at our
discreon.
If you have any quesons about our products or service, please call
us at 1-800-436-6799 or email us at customerser[email protected]
Find us on social media
youtube.com/JessEmToolCompany
facebook.com/JessEmTools
instagram.com/jessemtoolcompany
324 Desbrisay Avenue
Moncton, New Brunswick,
E1E 0G8, Canada
Toll Free: 800-436-6799
Local Phone: 705-726-8233
Fax: 705-327-0295
Website: www. JessEm.com
JessEm.com FOR TECHNICAL SUPPORT CALL 1-800-436-6799
Page1
CONTENT
WHATS IN THE BOX
2
WARRANTY
3
SAFETY INSTRUCTIONS
4
ASSEMBLY AND OPERATION
7
MAINTENANCE
10
ACCESSORIES
10
PARTS DIAGRAM
11
PARTS LIST
12
WARNING: Read and understand all
instrucons before using. Failure to follow all
instrucons listed below or to us the router in a safe
manor may result in electrical shock, re and/or
serious personal injury.
x
WARNING: This product can expose you to
chemicals including lead and/or chromium,
known to the State of California to cause cancer and
birth defects or other reproducve harm.
WARNING: Drilling, sawing, sanding or
machining wood products can expose you to
wood dust, a substance known to the state of
California to cause cancer. Avoid inhaling wood dust
or use a dust mask or other safeguards for personal
protecon.
WARNING: The wires of this product contain
chemicals known to the State of California to
cause cancer and birth defects or other reproducve
harm. Wash hands aer handling.
Operang a power tool can be extremely dangerous if operated incorrectly or in a manor other than what it
is intended to do. Read this manual and ensure all necessary precauons are taken for safe operaon. DO
NOT operate this machine if you do not fully understand how to use it and are not aware of its limitaons.
DO NOT modify this machine in any way.
This manual is not designed to teach you about woodworking. If aer reading this manual you sll do not
understand how to operate this machine safely, we urge you to seek addional informaon through widely
available books and woodworking classes.
JessEm.com FOR TECHNICAL SUPPORT CALL 1-800-436-6799
Page2
WHATS IN THE BOX
Figure 1 – What’s included with the POW-R-TEK SR ROUTER
SPECIFICATIONS
AC VOLTAGE
230 V (50 Hz)
POWER CONSUMPTION
2400 W (INPUT) 1800 W (OUTPUT)
NO LOAD RPM
10 000 – 22 000
A
ROUTER
D
½” ER-20 COLLET
B
SPEED CONTROL BOX
E
¼” ER-20 COLLET
C
WRENCHES
F
ER-20 COLLET NUT
JessEm.com FOR TECHNICAL SUPPORT CALL 1-800-436-6799
Page3
WARRANTY
JESSEM TOOL LIMITED WARRANTY
All JessEm products are warranted to be free
from defects in material and workmanship.
JessEm will repair or replace any product which
upon inspecon proves to be defecve for a
period of (1) year from dated receipt and proof of
purchase. All warranty claims should be made
direct to JessEm Tool Company.
Contact JessEm for a warranty claim return
authorizaon and instrucons to proceed. The
consumer is responsible for shipping costs to
return product to JessEm Tool Company. We will
repair or replace the product at our discreon
and JessEm Tool will return shipment to you at no
charge.
WARRANTY LIMITATIONS
This warranty does not cover:
• Repairs or alteraons made or aempted by
anyone other than JessEm Tool Company or an
authorized JessEm service professional.
-Normal wear and tear
-Abuse, misuse or neglect.
-Improper care or maintenance.
-Connued use aer paral failure.
-Products that have been modied in any
way.
-Products used with improper accessories
JessEm.com FOR TECHNICAL SUPPORT CALL 1-800-436-6799
Page4
GENERAL SAFETY
WORK AREA
1Keep work area clean and well lit. Cluer and dark
work areas invite accidents.
2Avoid dangerous environments. Do not use your
power tool in the rain, damp or wet locaons or in the
presence of an explosive atmosphere (gaseous fumes,
dust or ammable materials). Remove materials or
debris that may be ignited by sparks.
3Keep bystanders away. Children and bystanders
should be kept at a safe distance from the work area
to avoid distracng the operator and contacng the
tool or extension cord.
4Protect others in the work area from debris such as
chips and sparks. Provide barriers or shields as
needed.
5Make your workshop child proof with padlocks,
master switches, or by removing starter keys.
ELECTRICAL SAFETY
6Grounded tools must be plugged into an outlet
properly installed and grounded in accordance with all
codes and ordinances.
7Double insulated tools are equipped with a polarized
plug (one blade is wider than the other). This plug will
t in a polarized outlet only one way. If the plug does
not t fully in the outlet, reverse the plug. If it sll
does not t, contact a qualied electrician to install a
polarized outlet. Do not change the plug in any way.
Double insulaon eliminates the need for the three-
wire grounding power cord and grounded power
supply system.
8Guard against electrical shock. Prevent body contact
with grounded surfaces such as pipes, radiators,
ranges and refrigerators. When making blind or
plunge cuts, always check the work area for hidden
wires or pipes. Hold your tool by insulated nonmetal
grasping surfaces. Use a Ground Fault Circuit
Interrupter (GFCI) to reduce shock hazards.
9Do not expose to rain or use in damp locaons.
10 Do not abuse the cord. Never use the cord to
carry the tools or pull the plug from an outlet.
Keep cord away from heat, oil, sharp edges or
moving parts. Replace damaged cords
immediately. Damaged cords increase the risk of
electrical shock.
PERSONAL SAFETY
11 Know your power tool. Read this manual carefully to
learn your power tool’s applicaons and limitaons as
well as potenal hazards associated with this type of
tool.
12 Stay alert, watch what you are doing, and use
common sense when operang a power tool. Do not
use tool while red or under the inuence of drugs,
alcohol, or medicaon. A moment of inaenon while
operang power tools may result in serious personal
injury.
13 Dress properly. Do not wear loose clothing or jewelry.
Wear a protecve hair covering to contain long hair.
These may be caught in moving parts. When working
outdoors, wear insulated non-skid footwear. Keep
hands away from moving parts. Do not wear gloves,
as they can potenally get caught in rotang parts and
pull your hand into the cuer.
14 Reduce the risk of unintenonal starng. Be sure your
tool is turned o before plugging it in. Do not use a
tool if the power switch does not turn the tool on and
o. Do not carry a plugged-in tool with your nger on
the switch.
15 Remove all adjusng keys and wrenches. Make a habit
of checking that adjusng keys, wrenches, etc. are
removed from the tool before turning it on.
16 Do not overreach. Maintain control. Keep proper
foong and balance at all mes.
17 Use safety equipment. Everyone in the work area
should wear safety goggles or glasses with side shields
complying with current safety standards. Everyday
eyeglasses are not safety glasses. Wear hearing
protecon during extended use and a dust mask for
dusty operaons. Hard hats, face shields, safety shoes,
etc. should be used when specied or necessary. Keep
a re exnguisher nearby.
18 Keep guards in place and in working order.
19 Never stand on tool. Serious injury could occur if the
tool is pped or if the cung tool is unintenonally
contacted.
20 Keep hands away from all cung edges and moving
parts.
21 Never touch the bit during or immediately aer use.
Aer use the bit may be hot enough to burn bare skin.
JessEm.com FOR TECHNICAL SUPPORT CALL 1-800-436-6799
Page5
TOOL USE AND CARE
22 Secure work. Use clamps or a vise to hold work when
praccal. It is safer than using your hand and it frees
both hands to operate the tool.
23 Do not force tool. Your tool will perform best at the
rate for which it was designed. Excessive force only
causes operator fague, increased wear and reduced
control.
24 Use the right tool. Do not use a tool or aachment to
do a job for which it is not recommended. For
example, do not use a circular saw to cut tree limbs or
logs. Do not alter a tool.
25 Unplug tool when it is not in use, before changing
accessories or performing recommended
maintenance.
26 Store idle tools. When not in use, store your tool in a
dry, secured place. Keep out of reach of children.
27 Never leave the tool running unaended. Turn power
o. Do not leave the tool unl it comes to a complete
stop.
28 Check for damaged parts. Inspect guards and other
parts before use. Check for misalignment, binding of
moving parts, improper mounng, broken parts and
any other condions that may aect operaon. If
abnormal noise or vibraon occurs, turn the tool o
immediately and have the problem corrected before
further use. Do not use a damaged tool.
29 Use proper accessories. Consult this manual for
recommended accessories. Using improper
accessories may be hazardous. Be sure accessories are
properly installed and maintained. Do not defeat a
guard or other safety device when installing an
accessory or aachment.
30 Maintain tools carefully. Keep cung edges sharp and
clean. Follow instrucons for lubricang and changing
accessories. Periodically inspect tool cords and
extension cords for damage. Have damaged parts
repaired or replaced by a JESSEM.
31 Maintain labels & nameplates. These carry important
informaon.
32 Read, understand, and follow the instrucons
packaged with the router table and router li. Do not
plug in Remote Power unl Router Table Motor is fully
installed
33 Only use the following recommended router tables
and router lis with this motor.
-JessEm Mast-R-Li II #02120/21/23
-Incra Mast-R-Li II #02121
- JessEm Mast-R-Li Excel #02202
-JessEm Mast-R-Li Excel II #02203
Using tables and lis that are not specically
recommended may not properly secure the Router
Table Motor. An improperly secured Motor increases
the risk of injury or product damage.
34 Do not place motor in a router base or hold motor by
hand during use. Motor is designed only for use
properly secured in a recommended JessEm router li
or router table. This motor is not designed for use in a
router base.
35 Some woods contain preservaves that can be toxic.
Take extra care to prevent inhalaon and skin contact
when working with these materials. Request, and
follow, any safety informaon available from your
material supplier.
36 Always make sure the workpiece is free from nails,
screws and other foreign objects. Keep the working
edge away from the clamping surface. Cung these
objects can cause loss of control of the workpiece and
damage to the bit.
37 Never place hands near cung surface.
38 Never use dull or damaged bits. Sharp bits must be
handled with care. Damaged bits can break during
use. Dull bits require more force, which could cause
the bit to break. Damaged bits can throw carbide
pieces and burn the workpiece.
39 Never use dull or damaged bits. Sharp bits must be
handled with care. Damaged bits can break during
use. Dull bits require more force, which could cause
the bit to break. Damaged bits can throw carbide
pieces and burn the workpiece.
40 Never start the tool when the bit is in contact with the
material. The bit cung edge may grab the material
causing loss of control of the workpiece.
JessEm.com FOR TECHNICAL SUPPORT CALL 1-800-436-6799
Page6
SERVICE
41 Service or maintenance performed by unqualied
personnel may result in a risk of injury.
42 When servicing a tool, use only idencal
replacement parts. Follow instrucons in the
maintenance secon of this manual. Use of
unauthorized parts or failure to follow
maintenance instrucons may create a risk of
shock or injury.
GROUNDING
43 Double insulated tools are constructed throughout
with two separate "layers" of electrical insulaon
between you and the tool's electrical system.
Tools built with this insulaon system are not
intended to be grounded. NOTE: Double insulaon
does not take the place of normal safety
precauons when operang this tool, the
insulaon system is for added protecon against
injury resulng from a possible electrical
insulaon failure within the tool.
44 If the tool is supplied with a 3-prong plug, it must
be plugged into a 3-contact electrical receptacle.
The 3rd prong is used to ground the tool and
provide protecon against accidental electric
shock.
EXTENSION CORDS
45 Grounded tools require a three-wire extension
cord. Double insulated tools can use either a two
or three wire extension cord.
46 As the distance from the supply outlet increases,
you must use a heavier gauge extension cord.
Using extension cords with inadequately sized
wire causes a serious drop in voltage, resulng in
loss of power and possible tool damage. Refer to
the table shown to determine the required
minimum wire size.
47 The smaller the gauge number of the wire, the
greater the capacity of the cord. For example, a
14-gauge cord can carry a higher current than a
16-gauge cord. When using more than one
extension cord to make up the total length, be
sure each cord contains at least the minimum wire
size required.
48 If you are using one extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum wire size.
49 If using an extension cord outdoors, be sure it
is rated for outdoor use (Typically marked
with the sux “W-A” or “W” in Canada).
50 Be sure your extension cord is properly wired
and in good electrical condion. Always
replace a damaged extension cord or have it
repaired by a qualied person before using it
51 Protect your extension cords from sharp
objects, excessive heat and damp or wet
areas.
52 Avoid stepping on your extension cord.
53 If in Doubt about the rang or safety of an
extension cord, consult an electrician or other
qualied person.
READ AND SAVE ALL
INSTRUCTIONS FOR FUTURE USE
JessEm.com FOR TECHNICAL SUPPORT CALL 1-800-436-6799
Page7
TOOL ASSEMBLY
WARNING: To reduce the risk of injury, always
unplug tool before aaching or removing
accessories or making adjustments. Use only
specically recommended accessories. Others
may be hazardous.
Snap the nut and collet together by rmly applying
downward pressure into the assembly with the palm of
your hand (Fig. 3).
To remove the collet from the nut, hold the nut rmly
with one hand and press the collet to one side with the
other hand (Fig. 4).
Collets
The collet must be aached to the collet nut before it is
put into the collet seat. Be sure that the size of the collet
matches the size of the bit shank being used. If the wrong
size bit shank is used, the collet may break. For aaching
or detaching the collet nut to the collet, follow the
illustrated instrucons on this page.
To aach the collet nut to the collet, place the narrow
end of the collet on an even surface. Take the nut and
place it over the collet (Fig. 1).
Posion the nut squarely over the collet with the smaller
opening of the nut facing up (Fig. 2).
WARNING: To reduce the risk of injury, always
wear eye protecon and all other applicable
personal protecve equipment when using or
performing maintenance on your tools.
INSTALLING THE MOTOR INTO A
LIFT
To install the motor into a router li, read, understand,
and follow the instrucons packaged with the router li.
To reduce the risk of injury, use only the following router
tables and lis with this motor.
-JessEm Mast-R-Li II™ #02120, #02121
-JessEm Mast-R-Li™ #02101, #02102
-JessEm Mast-R-Li Excel II™ #02202
-JessEm Mast-R-Li Excel™ #02201
Using other tables and lis may not properly secure the
Router Motor. An improperly secured motor increases the
risk of injury or product damage.
JessEm.com FOR TECHNICAL SUPPORT CALL 1-800-436-6799
Page8
INSTALLING THE ROUTER BIT
It is not necessary to remove the motor from the li
to install a collet assembly or a bit. (If removal of
the motor is desired, see the li instrucons.) Raise
the motor as high as possible. Always wipe wood
chips, dust or other foreign materials from the collet
sha and collet assembly before assembling.
1. Insert the collet assembly into the collet seat.
2. Insert the bit shank into the collet as far as it will
go.
3. Back the bit shank out slightly to avoid
booming out.
Be sure there is a minimum of 1/16" between the
boom of the collet assembly and the radius to the
cung poron of the bit (Fig. 5).
4. Be sure that the collet is not clamped to a
uted secon on the bit shank. The collet
should be clamped to a solid part on the bit
shank.
5. To ghten the bit in the collet assembly, use
two wrenches (Fig. 6).
NOTE: Never ghten a collet assembly without
inserng a bit shank of the proper size. This may
damage the collet.
x
WARNING: To reduce the risk of injury, always
check for damage on your tools and cuers
before operang. Ensure collet is properly
ghtened to prevent the bit from moving or
coming out during operaon.
x
REMOVING THE ROUTER BIT
6. Loosen the collet nut from the collet seat using
two wrenches.
7. Once loose, unscrew the collet nut by hand unl it
feels ght again.
8. Return to using the wrenches unl the bit shank
can be pulled out.
OPERATION
x
WARNING: Do not use this router unless it is
securely installed into a recommended
JessEm li and table
x
THE VARIABLE SPEED DIAL
The variable speed dial allows the user to adjust the
rotang speed (RPM) of the tool. Variable speed dial
sengs range from 10,000 RPM to 21,000 RPM.
Higher numbers correspond to higher speeds and
lower number correspond to lower speeds. To change
the speed, set the variable speed control dial to the
desired number.
Use the following chart to determine the best speed for
the bit diameter.
JessEm.com FOR TECHNICAL SUPPORT CALL 1-800-436-6799
Page9
STARTING AND STOPPING THE MOTOR
To start the motor, press the green start buon. It
will stay pressed unl the stop buon is pressed or
the incoming power is lost (power outage etc.). To
stop the motor, push the red stop buon.
ELECTRONIC OVERLOAD PROTECTION
Before the motor is overloaded, the electronic
overload protecon circuit will turn o the tool. If
the motor shuts o during use, push the o buon.
Wait at least three (3) seconds. This will reset the
electronics in the tool. Press the green start buon
to connue use.
SOFT START
The So-Start feature reduces the amount of torque
reacon to the tool. This feature gradually increases
the motor speed up from zero to the speed set by
the variable speed dial.
FEEDBACK CONTROL
The electronic speed control system allows the tool
to maintain constant speed between no-load and
load condions
MAKING THE CUT
The speed and depth of cut will depend largely on
the type of material being worked. Keep the cung
pressure constant but do not use excessive force so
the motor speed slows excessively. It may be
necessary on exceponally hard woods or problem
materials to make more than one pass to get the
desired depth of cut.
x
Before beginning the cut on the actual workpiece, it
is advisable to take a sample cut on a scrap piece of
lumber. This will show you exactly how the cut will
look as well as enable you to check dimensions.
x
Posion the fence so that the workpiece feeds
against the cuer rotaon. Feeding the workpiece
with the cuer rotaon is called climb cung, which
is very dangerous. Climb cung can result in the
workpiece being thrown violently out of your control
at great speed.
WARNING: To reduce the risk of injury, avoid
“climb cung.” Climb cung can cause the
workpiece to be thrown violently out of your
control. Even small router bits can cause in
climb cung.
WARNING: To reduce the risk of injury, always
use feather boards, push scks or push blocks
with proper guarding. Keep hands away from
moving bit. Refer to the Router Table manual
for proper table setup and use.
JessEm.com FOR TECHNICAL SUPPORT CALL 1-800-436-6799
Page10
MAINTENANCE
WARNING: To reduce the risk of injury,
always unplug your tool before performing
any maintenance. Never disassemble the
tool or try to do any rewiring on the tool's
electrical system.
WARNING: To reduce the risk of injury,
electric shock and damage to the tool, never
immerse your tool in liquid or allow a liquid
to ow inside the tool
MAINTAINING TOOL
Keep your tool in good repair by adopng a regular
maintenance program. Before use, examine the
general condion of your tool. Inspect guards,
switches, tool cord set and extension cord for
damage. Check for loose screws, misalignment,
binding of moving parts, improper mounng, broken
parts and any other condion that may aect its safe
operaon. If abnormal noise or vibraon occurs, turn
the tool o immediately and have the problem
corrected before further use. Do not use a damaged
tool. Tag damaged tools “DO NOT USE” unl repaired
(see “Repairs”).
CLEANING
Clean dust and debris from vents. Keep the tool
handles clean, dry and free of oil or grease. Use only
mild soap and a damp cloth to clean your tool since
certain cleaning agents and solvents are harmful to
plascs and other insulated parts. Some of these
include: gasoline, turpenne, lacquer thinner, paint
thinner, chlorinated cleaning solvents, ammonia and
household detergents containing ammonia. Never
use ammable or combusble solvents around tools.
ACCESSORIES
WARNING: To reduce the risk of injury,
always unplug the tool before aaching or
removing accessories. Use only specically
recommended accessories. Others may be
hazardous
For a complete lisng of accessories, including JessEm
router tables and lis, visit JessEm at www.jessem.com or
contact a distributor near you
The following JessEm lis accept the JessEm Motor with
Control Box.
-JessEm Mast-R-Li™ #02101, #02102
-JessEm Mast-R-Li II™ #02120, #02121
-JessEm Mast-R-Li™ Excel #02201
-JessEm Mast-R-Li™ Excel II #02202
1
2
3
45
6
7
8
9
10
11
12
13
14
15
16
17
18
19 20
21
23
24
25
Exploded Drawing
Model No.: 05302
Parameters: 230V 50 Hz
No Load Speed: 10,000 - 21,000 RPM
22
26
27
28 29 30
31
32
33 34 35 36 37
38
39
40
41
42
05300 Router Motor Explosion view Parts List
Part No. Index Part No. Part Name QTY
1 05300-001 Collet Nut 1
2 05300-002 1/2" Collet 1
3 05300-003 Collet Seat 1
4 05300-004 Face Plate Screws 6
5 05300-005 Face Plate 1
6 05300-006 Angular contact Spindle Bearings 2
7 05300-007 Aluminum Housing 1
8 05300-008 Inner housing Sleeve 1
9 05300-009 Armature/fan assembly 1
10 05300-010 Upper Bearing Seat 1
11 05300-011 Bearing Seat Screws 4
12 05300-012 Upper Bearing 1
13 05300-013 Magnetic sensor screw 1
14 05300-014 Stator Winding Assembly 1
15 05300-015 Lower Plastic housing 1
16 05300-016 Air Intake port 2
17 05300-017 Brush Holder assembly 2
18 05300-018 Brush 2
19 05300-019 Brush Holder Screws 4
20 05300-020 Lower Plastic housing screws 3
21 05300-021 PCB Tray 1
22 05300-022 PCB tray screws 4
23 05300-023 Main PCB 1
24 05300-024 Upper Plastic Housing 1
25 05300-025 Upper Plastic housing screws 3
26 05300-026 Router to Controller Connection 1
27 05300-027 Control Box Face plate 1
28 05300-028 Mounting Bracket screws 2
29 05300-029 Mounting Bracket 1
30 05300-030 Control Box Face Plate Screws 4
31 05300-031 Ground Wire Mounting Screw 1
32 05300-032 Control Box 1
33 05300-033 Electromagnetic Saftey Switch 1
34 05300-034 Display Screws 1
35 05300-035 Speed display Board 1
36 05300-036 Plug mounting screws 4
37 05300-037 Wire mount Fitting 1
38 05300-038 Potentiometer 1
39 05300-039 Speed adjustment Knob 1
40 05300-040 Power Cord 1
41 05300-041 1/4" Collet 1
42 05300-042 Wrench 2
Model No.: 05300
Motor Parameters:
120V 60Hz 15A No
Load Speed:
10,000~21,000 RPM
Speed Adjustment
Potentiometer
5 34
HL
Motor Control PCB
M
main winding -R
Main winding-L
Brush-R Brush-L
3
4
65
7
8
3
4
5
5
4
3
L AC N
8 7 6
Power
ON/OFF
Speed Display PCB
Ground

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