JetStar JR4 User manual

JetStar
®
JetStar
®
JetStar
®
JetStar
®
JetStar
®
POPCORN
MACHINE
MODELS
JR4
Installation and
Operation
Instructions
2M-Z4430 Rev. G 5/14/09
JR4

2
These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.
Star reserves the right to change specifi cations and product design without
notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specifi cations contained in this sheet are subject to change
without notice. While Star Manufacturing exercises good faith efforts to provide
information that is accurate, we are not responsible for errors or omissions
in information provided or conclusions reached as a result of using the
specifi cations. By using the information provided, the user assumes all risks in
connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model
number, serial number, voltage and purchase date in the area below and have it ready when you call to
ensure faster service.
SAFETY SYMBOL
Model No.
Serial No.
Voltage
Purchase Date
Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:
Telephone: [phone] Local [phone]
Fax: [phone] Local [phone]
E-mail [email protected]
[email protected]
[email protected]
Website: www.star-mfg.com
The Star Service Help Desk
Authorized Service Agent
Reference the listing provided with the unit
or
for an updated listing go to:
Website: www.star-mfg.com
E-mail [email protected]
Telephone: [phone] Local [phone]
Mailing Address: Star Manufacturing International Inc.
10 Sunnen Drive
St. Louis, MO 63143
U.S.A

SPECIFICATIONS:
J4R SERIES
Capacity: 115 one ounce servings per hour
Electrical: 120 volt, 60 hertz, single phase, 1130 watts, 9.4 amps
230 volt, 50/60 hertz, single phase, 1130 watts, 4.9 amps
Cord Length - 6 ft.
Plug NEMA Spec - NEMA 5-15P (120V Models)
CEE7-7 (230V Models)
Dimensions: 15-7/8" W x 14-7/8" D x 23-3/4" H
(40.3 cm W x 37.8 cm D x 60 cm H)
CAUTION
Before using your new equipment, read and understand all the instructions & labels
associated with the unit prior to putting it into operation. Make sure all people associated
with its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed.
This unit has been tested and carefully packaged to insure delivery of your unit in perfect
condition. If equipment is received in damaged condition, either apparent or concealed, a
claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is
unpacked, a request for inspection of concealed damage must be made with carrier within
15 days. Be certain to retain all contents plus external and internal packaging materials for
inspection. The carrier will make an inspection and will supply necessary claim forms.

IMPORTANT SAFEGUARDS
When using electrical appliances, basic safety precautions should always be
followed, including the following:
1. Read and follow all instructions.
2. Do not touch hot surfaces. Use handles or knobs.
3. To protect against electric shock do not immerse cord, plugs, or any part
of the machine in water or other liquid.
4. Close supervision is necessary when any appliance is used by or near
children.
5. Unplug from outlet when not in use and before cleaning. Allow to cool
before putting on or taking off parts, and before cleaning the appliance.
6. Do not operate any appliance with a damaged cord or plug or after the
appliance malfunctions, or has been damaged in any manner. Contact the
nearest Star authorized service center for repair or the delivering carrier for
damages (visible or concealed).
7. The use of accessory attachments not recommended by the appliance
manufacturer may cause injuries.
8. Do not use outdoors.
9. Do not let cord hang over edge of table or counter, or touch hot surfaces.
10. Do not place on or near a hot gas or electric burner, or in a heated oven.
11. DO NOT move an appliance containing hot oil or other hot liquids.
12. To disconnect, turn all controls to "off," (I) = on, (O) = off, then remove plug
from wall outlet.
13. Do not use appliance for other than intended use.
14. "A popper that is plugged into an outlet should not be left unattended."
15. "This popper will not shut off automatically. To avoid overheating, add corn
and oil before operating." - See General Operating Instructions for more information.
16. "Extreme caution must be used when unloading popcorn as the popcorn and
the machine will be extremely hot."
17. SAVE THESE INSTRUCTIONS.

INSTALLATION
Each machine has been properly wired and inspected at the factory for operation on the
voltage and type of current specied on the nameplate.
CAUTION:
DO NOT CONNECT TO ANY OTHER TYPE OF CURRENT OR THE MACHINE
WILL BE SERIOUSLY DAMAGED.
120 VOLT MACHINES
Machines with a nameplate stamped 120V, are equipped for operation on 120 volt 60 hertz
AC single phase service and must be connected to a 3 wire grounded, polarized receptacle.
230 VOLT MACHINES
Machines with a nameplate stamped 230V, are equipped for operation on 230 volt 50 hertz
AC single phase service and must be connected to a 3 wire grounded receptacle. Customer
must supply own light bulb rated 230V and 50W maximum.
GENERAL OPERATING INSTRUCTIONS
With all switches in the "OFF" (0) position, proceed in the following sequence to pop corn:
1. Turn "ON" (1) the light switch.
2. Turn "ON" (1) the kettle switch. Allow six or seven minutes to pre-heat the kettle.
Thermostat adjustments should not be necessary as it has been preset at the
factory for the correct popping temperature.
3. A corn and oil measuring cup is supplied with your machine. Pour an 1/8 cup
measuring cup of oil (one ounce) in kettle, add 2 level 1/4 cup measuring cups
(1/2 cup) of raw corn and 1/4 to 1/2 teaspoon of popcorn salt. Vary the amount of
salt and oil to suit taste. If desired, salt may be added after the corn is popped.
or
Our Recommended corn is "Chiefs Choice" available with coconut oil in 4 oz portion
packs from your local Star dealer.
4. When the corn stops popping, dump the kettle immediately by turning the handle
clockwise approximately 90 degrees to release latch. Latch and load immediately if more
popping is desired. Do not leave the kettle switch "on" (I) unless continuously popping
corn. Results will vary with different oils and popcorn varieties.
5. Turn the kettle switch "off" (0) when the desired amount of popping is completed.
CAUTION:
DO NOT LEAVE THE KETTLE SWITCH "ON" (1) WHEN THE MACHINE IS NOT
IN USE.
DO NOT IMMERSE KETTLE IN WATER OR ALLOW WATER TO COME IN
CONTACT WITH THE HEATING ELEMENT.
POPPING CORN IN DRY KETTLE IS NOT RECOMMENDED.
MAINTENANCE
KEEPING THE POPPING UNIT CLEAN
After each popping period, wipe the inside and outside of the kettle while it is warm (not hot)
with a clean cloth. This is important to keep salt and seasoning from forming a carbonized
material which not only lowers popping efciency but can cause excessive smoking or
damage the kettle. Use a damp cloth and a warm mild soap solution to clean the clear
plastic surfaces.

Part# 2M-4497-2 05/06 RB
The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.
FORASSISTANCE
Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.
In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.
ALL:
*Pop-Up Toasters
*Butter Dispensers
*Pretzel Merchandisers
*Pastry Display Cabinets
*Nacho Chip Merchandisers
*Accessories of any kind
*Sneeze Guards
*Pizza Ovens
*Heat Lamps
*Pumps
Visit our Website at: www.star-mfg.com Email: [email protected]
THOROUGHLYINSPECTYOURUNITONARRIVAL
This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in
which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the
transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty
status of the unit.
LIMITEDEQUIPMENTWARRANTY
All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is
limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited
to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below)
should be taken to the closest Star service agency, transportation prepaid.
>Star will not assume any responsibility for loss of revenue.
>On all shipments outside the United States and Canada, see International Warranty.
*The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.
*The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit.
*The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to
Teflon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the
“non-stick” properties of such materials.
>This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts
and ninety (90) days on labor.
>This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or
the Service Center's sub-agency.
>This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and
Operating instructions.
>This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.
PARTSWARRANTY
Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is
chargeable to the customer.
SERVICESNOTCOVEREDBYWARRANTY
PORTABLEEQUIPMENT
Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:
1. Travel time and mileage rendered beyond the 50 mile radius limit
2. Mileage and travel time on portable equipment (see below)
3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.
4. Installation of equipment
5. Damages due to improper installation
6. Damages from abuse or misuse
7. Operated contrary to the Operating and Installation Instructions
8. Cleaning of equipment
9. Seasoning of griddle plates
10. Voltage conversions
11. Gas conversions
12. Pilot light adjustment
13. Miscellaneous adjustments
14. Thermostat calibration and by-pass adjustment
15. Resetting of circuit breakers or safety controls or reset buttons
16. Replacement of bulbs
17. Replacement of fuses
18. Repair of damage created during transit, delivery, &
installation OR created by acts of God
*The Model 510FD Fryer.
*The Model J4R, 4 oz. Popcorn Machine.
*The Model 518CMA & 526CMA Cheese Melter.
*The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.
*The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.
*All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
*All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
*All Condiment Dispensers except the Model HPDE, & SPDE Series Dispenser.
*All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
*All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.

KETTLE
GROUND
LAMP 50W
MOTOR
WHITE BLACK
1000W ELEMENT
A
E
LIGHT
THERMOSTAT
SWITCH
SWITCH
B
C
F
G
HI
D
HI LIMIT
J
THERMOSTAT
L
K
ELEMENT 50W
M N
MODEL:
J4R
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
STAR MANUFACTURING INTERNATIONAL INC.
SK1860 Rev B
10/08/2001
PLUG SPEC: 5-15P (120V MODELS) CEE7-7 (230V MODELS)

J4R

1
2
PARTS LIST May 14, 2009, Rev. G
1 2L-Z4372 1 Top
2 2M-Z4368 1 Sign Display
3 C3-Z4940 1 Top Enclosure
4 2R-Y4810 1 Fan 3" Plastic
5 PS-4P1012 1 2U-Y6914 J4R 120V MTR KIT
2U-Y6926 1 Motor-240V
6 C3-Z4964 1 Wire Housing
7 2I-Y6709 1 Motor Cushion
8 C3-4P1008 1 Topliner
9 2C-9788 1 Magnetic Catch
10 2R-Y7229 1 Magnet
11 C3-Y7230 1 Cup-Magnet
12, 43 2K-Z4317 2 Bushing SB-375
13 2D-4P1000 1 Kettle Cover Assembly
14 2B-Z4383 1 Blade Agitator
15 2P-Y6918 2 Spring Latch
16 2E-Y5921 1 Socket
17 2R-Y7571 1 Cover Tab
18 2D-4P1004 1 Kettle Latch Assembly
19 2A-Y6694 1 Hair Pin
20 2A-Z4466 1 Guide Cover
21 2S-Z4465 1 Lamp (130V Tuff Bond, 50 W)
Lamp (230V) Not Available
22 2D-Z4380 1 Hinge Bracket
23 2A-Z4382 1 Shaft-Agitator
24 C3-Y7475 1 Pull Door
25 C3-4P1005 1 Door and Hinge Assembly
26 2A-Y6694 1 Hair Pin
27 2A-Y4595 1 Pin Hinge Plated
28 C3-Y7446 1 Bracket Hinge Right
29 2A-Z4384 1 Collar-Agitator
30 C3-Z4371 1 Body
31 C3-Y7377 1 Bracket Hinge Left
32 C3-4P1006 1 Lower Door
33 2N-Y4306 1 Element 50W 120V
2N-Z3781 1 Element 50W 240V
34 C3-Z4379 1 Wire Cover
35 C3-Z4429 1 Corner Post Left
36 C3-4P1007 1 Bottom
37 C3-Z4428 1 Corner Post Right
38 A5-250027 1 Lead-In Cord
C3-39221 1 Lead-In Cord 230V
Description
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
INCLUDE MODEL AND SERIAL NUMBER OF
MODELS J4R 4 OZ. POPCORN POPPER
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit
Part
Number
Key
Number
Star Manufacturing International, Inc.

PARTS LIST May 14, 2009, Rev. G
39 C3-Z4852 1 Front Panel
40 2M-Z2718 1 Star Emblem
41 C3-Z4431 1 Nameplate
C3-Z4992 1 Nameplate 230V
42 2E-Z0091 2 Switch
44 C3-Z4459 1 Bottom Wrap
45 C3-Z4375 1 Bottom Panel
46 2I-Z0057 4 Foot Rubber
47 2P-Z4619 1 Spring Handle
48 2A-Y6142 1 Sleeve Handle
49 C3-Y5378 1 Cam
50 2B-Y6139 1 Clip-Handle
51 2A-Z4525 1 Rod-Handle
52 2R-Y7381 1 Handle-Kettle
53 2F-Z4386 1 Kettle, Aluminum
54 2N-Z4418 1 Element 1000W 120V
2N-Z4991 1 Element 1000W 230V
55 2T-Z4524 1 Thermostat BI-MET 510
56 C3-Y9419 1 Thermostat, High Limit
57 2D-Z4446 1 Element Plate
58 2D-Z4387 1 Kettle Shell
59 2E-Z1520 1 3/8 Connector Conduit
60 2E-8355 1 Conduit Kettle
61 2E-1177 1 Connector 3/8 TB #266
62 PS-4P1009 1 Bottom Panel Assy
63 C3-4P1002 1 Kettle Assy Complete 120V
C3-4P1010 1 Kettle Assy Complete 230V
64 E1-7363 1 Clamp
65 C3-Z5078 1 Spacer
66 C3-Z5079 1 Insulation Pad
67 2E-Y4967 1 Washer
NI 2L-Y4639 1 1/4 Cup Measuring Cup
NI 2L-Y4916 1 RED Popcorn Scoop
NI 2E-Z4440 1 Wire Kit
Description
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
INCLUDE MODEL AND SERIAL NUMBER OF
2
2
MODELS J4R 4 OZ. POPCORN POPPER
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit
Part
Number
Key
Number
Star Manufacturing International, Inc.

STAR MANUFACTURING GROUP
Star - Holman - Lang - Wells - Bloomeld
10 Sunnen Drive, St. Louis, MO 63143 U.S.A.
[phone] [phone]
Parts & Service [phone]
www.star-mfg.com