JLG X17JPLUS Instruction manual

Operator,Safety,Maintenance
andserviceManual
OriginalInstructions‐Keepthismanualwiththemachineatalltimes
BoomLiftModels
X17JPLUS
MUX17JP021602
2016, revision02

MUX17JP021602
1BoomLiftModelsX17JPLUS
Tableofcontents
1. Preface......................................................................................................Pag.8
1.1. Attention‐danger...................................................................................Pag.8
1.2. Warning ....................................................................................................Pag.8
1.3. Note...........................................................................................................Pag.8
2. Howtousethemanual.........................................................................Pag.9
3. Normativereference............................................................................Pag.11
4. Warranty................................................................................................Pag.12
5. Liability..................................................................................................Pag.13
6. ECDeclarationConformity................................................................Pag.14
7. Technicalinformations........................................................................Pag.16
7.1. Descriptionofthemachine..................................................................Pag.16
7.2. Machineidentificationplate ...............................................................Pag.17
7.3. Overalldimensionsofthemachine....................................................Pag.18
7.4. Technicaldata ........................................................................................Pag.19
7.4.1. Technicaldatapetrolengine................................................................Pag.20
7.4.2. Technicaldatapetrolengine................................................................Pag.20
7.4.3. TechnicaldataDieselengine ...............................................................Pag.21
7.4.4. Hydraulicsystemtechnicalspecifications.........................................Pag.21
7.4.5. Electricalsystemtechnicalspecificationsthermalengine...............Pag.21
7.4.6. Electricalsystemtechnicalspecificationslithium ............................Pag.22
7.5. Terminology...........................................................................................Pag.23
7.6. Generalsafetystandards......................................................................Pag.25
7.7. Clothingandprotectiveequipment ...................................................Pag.26
7.8. Safetyvalvesandelectricalsystemsafetycomponents...................Pag.26
7.9. Fireprevention ......................................................................................Pag.27
7.10. Preventingdamagecausedbywashingthemachine......................Pag.27
7.10.1. Cleaningthemachine ...........................................................................Pag.27
7.10.2. Washingtheoutsideofthemachine ..................................................Pag.28
7.10.3. Cleaningtheelectricalsystem .............................................................Pag.28
7.10.4. Aftercleaning.........................................................................................Pag.28
7.11. Preventingdamagethatmaybecausedbythemachineduringwork.....
Pag.29

MUX17JP021602
2BoomLiftModelsX17JPLUS
7.12. Safetywarnings .....................................................................................Pag.30
7.12.1. Generalities ............................................................................................Pag.30
7.12.2. NoiseandVibration..............................................................................Pag.30
7.12.3. Decalsonthemachine..........................................................................Pag.31
8. Safetydevice.........................................................................................Pag.40
8.1. Batterycut‐outswitch...........................................................................Pag.41
8.2. Distributorpressurereliefvalves .......................................................Pag.41
8.3. Cylinderstopvalves .............................................................................Pag.42
8.4. Alignmentphotocellsoftheaerialpart .............................................Pag.43
8.5. Stabilizerpositionmicroswitches ......................................................Pag.43
8.6. JIBpositionmicroswitch .....................................................................Pag.44
8.7. Basketloadsensor.................................................................................Pag.45
8.8. Controlprotection.................................................................................Pag.47
8.9. Spiritandelectroniclevel.....................................................................Pag.48
8.10. Pinlockingboltsandnuts....................................................................Pag.49
8.11. Safetydeviceelectroniccontrolboard ...............................................Pag.50
8.12. Boomspositionsensors ........................................................................Pag.50
8.13. Externaltemperaturesensor(optional) .............................................Pag.51
9. Instrumentsandcontrols....................................................................Pag.52
9.1. Remotecontrol.......................................................................................Pag.52
9.1.1. Display....................................................................................................Pag.53
9.1.2. Joystick....................................................................................................Pag.57
9.1.3. Pushbuttons ..........................................................................................Pag.59
9.2. Footswitch(optional)...........................................................................Pag.62
9.3. Controlposition.....................................................................................Pag.63
9.3.1. Controlpositioninthebasket .............................................................Pag.63
9.3.2. Controlpositionattheground............................................................Pag.63
9.3.3. Emergencycontrolposition.................................................................Pag.64
9.3.4. Maintenancecontrolposition..............................................................Pag.65
9.4. RemoteControlMOVE(optional)......................................................Pag.67
9.5. SkyGuardTMsystem(optional)...........................................................Pag.67
10. Emergencydevice................................................................................Pag.69
10.1. Emergencystopbutton ........................................................................Pag.69
10.2. Handpump............................................................................................Pag.70
10.3. Solenoidvalvesforemergencydescent .............................................Pag.71
10.4. Safetydevicebypasskey......................................................................Pag.71
10.5. Emergencypositioncontrols ...............................................................Pag.72

MUX17JP021602
3BoomLiftModelsX17JPLUS
10.5.1. Selectionpanel,emergencystopandstarting...................................Pag.72
10.5.2. Aerialparthydraulicdistributor ........................................................Pag.74
10.5.3. Trackedundercarriagehydraulicdistributor ...................................Pag.77
11. Usingthemachine................................................................................Pag.80
11.1. Safetystandardstoadoptbeforeusingtheplatform.......................Pag.80
11.1.1. Riskofelectrocution .............................................................................Pag.80
11.1.2. Dangerduetoatmosphericconditions..............................................Pag.80
11.1.3. Dangerduetotheworkarea...............................................................Pag.82
11.2. Proceduresforcorrectuse....................................................................Pag.82
11.2.1. Summarytableofoperatorsafetystandards ....................................Pag.83
11.3. Workingarea..........................................................................................Pag.85
11.4. Useoftheelevatingworkplatform(MEWP)....................................Pag.86
11.4.1. Preliminarychecksbeforestartingwork...........................................Pag.87
11.4.2. StartingthePetrol/Dieselengine.........................................................Pag.87
11.4.3. Startingtheelectricmotor....................................................................Pag.89
11.4.4. Stoppingtheengine/motor ..................................................................Pag.91
11.4.5. StoppingthemotorLithiumversion..................................................Pag.91
11.4.6. Travel ......................................................................................................Pag.92
11.4.7. JIBboommovementfortravel ............................................................Pag.94
11.4.8. Parkingthemachineonaslopeoronunevenground....................Pag.96
11.4.9. Stabilisingandlevellingthemachine.................................................Pag.96
11.4.10. Automaticloweringandraisingofthestabilisers .........................Pag.100
11.4.11. Trackextension....................................................................................Pag.102
11.4.12. Movingthebasket...............................................................................Pag.104
11.4.13. Manuallylevellingofthebasket.......................................................Pag.107
11.5. Aerialpartemergencymanoeuvres .................................................Pag.110
11.5.1. Activationofemergencydescentfromthebasket .........................Pag.110
11.5.2. Operatingthemachinefromtheemergencycontrolpositiononthe
groundiftheoperatoristakenill .....................................................Pag.112
11.5.3. Emergencydescentinthecasewherethestabilisersareaccidentally
retracted................................................................................................Pag.115
11.5.4. Emergencydescentcontrolledfromthegroundusingthehandpumpin
theeventoffaultsonallenergysupplysystems............................Pag.118
11.5.5. Emergencyoperationoftheundercarriageintheeventofmovementsof
theaerialpart .......................................................................................Pag.122
11.5.5.1. Machinerealignment..........................................................................Pag.122
11.5.5.2. Movingtheundercarriagewiththemachinenotaligned.............Pag.123
11.5.6. Emergencyoperationsonthecarriage:movingtheplatformstabilisers
usingthehandpumptoallowthemachinetobetransported ....Pag.126