JLL 2000 Series User manual

USER’S MANUAL
HYDRAULIC
ELEVATOR CONTROLLER
CANBUS PROCESSOR
JLL-2000 SERIES
VERSION 2.02.000


TABLE OF CONTENT
1. LCD USE (JRT-LCD):............................................................................................................................................................1-1
1.1. KEYBOARD:........................................................................................................................................................................1-1
1.2. MENUS:..............................................................................................................................................................................1-2
1.2.1. Monitoring menu:.................................................................................................................................................1-3
1.2.2. Register Access menu: ..........................................................................................................................................1-4
1.2.3. Active faults list menu:..........................................................................................................................................1-6
1.2.4. Construction mode menu:.....................................................................................................................................1-7
1.2.5. Elevator options menu:.........................................................................................................................................1-7
1.2.6. Password menu: ...................................................................................................................................................1-9
2. USE OF THE PROGRAMMING CONSOLE (PRO01 OU PRO27):.................................................................................2-1
3. TEMPORARY START-UP: ...................................................................................................................................................3-1
4. FINAL START-UP:.................................................................................................................................................................4-1
5. CONTROLLER TYPE: ..........................................................................................................................................................5-1
6. OPERATION PRINCIPLE FOR CAR ZONING AND LEVELLING: .............................................................................6-1
6.1. WITH A STANDARD TAPE SELECTOR:(IP8300 W6 LULA):................................................................................................6-1
6.1.1. Installation of the standard tape...........................................................................................................................6-1
6.1.2. End of travel limit switches installation:..............................................................................................................6-4
6.1.3. Hoistway access and travel adjustment switches: ................................................................................................6-4
6.2. WITH A STANDARD TAPE SELECTOR (JRT-TAPE2-HYD):...........................................................................................6-6
6.2.1. Installation of the standard tape...........................................................................................................................6-6
6.2.2. Mounting bracket and tape installation:...............................................................................................................6-6
6.2.3. Tape reader installation:......................................................................................................................................6-7
6.2.4. Magnet installation:..............................................................................................................................................6-9
6.2.5. Barcode magnets installation .............................................................................................................................6-10
6.2.6. Electric installation of the selector tape.............................................................................................................6-12
6.2.7. Tape selector electrical connection ....................................................................................................................6-12
6.2.8. DZO/DZO1 signals configuration ......................................................................................................................6-13
6.2.9. End of travel limit switches installation:............................................................................................................6-14
6.2.10. Hoistway access and travel adjustment switches: ..............................................................................................6-14
6.3. WITH A STANDARD TAPE SELECTOR:(IP8300 BIN3 W9):................................................................................................6-16
6.3.1. Installation of the standard tape.........................................................................................................................6-16
Magnets installation at each floor: .........................................................................................................................................6-16
6.3.2. End of travel limit switches installation:............................................................................................................6-20
6.3.3. Hoistway access and travel adjustment switches: ..............................................................................................6-20
7. TERMINAL SPEED REDUCING DEVICE FOR ELEVATOR GREATER THAN 50’/MIN: ....................................7-22
8. INTERNAL FUNCTIONS AND CONTROLLER CONFIGURATION: ........................................................................8-23
8.1. MODIFYING THE DM WITH THE LCD:..............................................................................................................................8-23
8.2. MODIFYING THE OPTION WITH THE LCD.......................................................................................................................8-23
8.2.1. Motor Protections:..............................................................................................................................................8-24
8.2.2. Start & Stop fine tuning:.....................................................................................................................................8-24
8.2.3. Brake timers & Protections:...............................................................................................................................8-24
8.2.4. Motor control pumps, valves:.............................................................................................................................8-24
8.2.5. Encoder/Perforated tape: ...................................................................................................................................8-25
8.2.6. Door timers & options:.......................................................................................................................................8-25
8.2.7. Parking level & timers: ......................................................................................................................................8-26
8.2.8. Car calls options: ...............................................................................................................................................8-26
8.2.9. Gong/Buzzer PI & voice:....................................................................................................................................8-27
8.2.10. Emergency recall (Fire): ....................................................................................................................................8-28

8.2.11. Emergency power:..............................................................................................................................................8-28
8.2.12. Hydraulic cylinder reset sequence: ....................................................................................................................8-29
8.2.13. Blue code/Free car sequence:.............................................................................................................................8-29
8.2.14. Other Parameters:..............................................................................................................................................8-29
8.2.15. How to change displayed values for each floors on a microcomm or Canbus PI. .............................................8-30
9. SYMBOLS LISTING: .............................................................................................................................................................9-1
10. MAINTENANCE:..................................................................................................................................................................10-1
10.1. ALARMS AND FAULTS:......................................................................................................................................................10-1
10.1.1. Alarms and status list: ........................................................................................................................................10-1
10.1.2. Automatic erasing of the alarms:........................................................................................................................10-1
10.1.3. Look up the drive (Soft-start) alarms and faults:................................................................................................10-1
10.2. ALARMS DESCRIPTION:.....................................................................................................................................................10-3
APPENDIX C: LCD MONITOR INSTRUCTIONS...................................................................................................................C-1


NOTES AND PRECAUTIONS
•The controller must be installed by competent people who possess the suitable training and cards for
the installation of elevator controllers;
•The controller’s power supply must come from a fuse switch supplied by others. The fuses value must
respect the electrical code;
•It is necessary to install a separate conductive element to ground the controller in the mechanical
room. To know the size of the conductive element, check the electrical code. An indirect grounding
(e.g. water pipes) may cause intermittent troubles and electrical noises may occur;
•The controller contains electrostatic sensitive devices. Before handling a component, it’s necessary to
touch a grounded metal object (GND) to avoid an electrostatic discharge on it.
•To avoid problems caused by transportation and handling, check and tighten all the points of
connections on the side "power"; from main power supply of the controller to the motor;
•Please note the controller comes with a one (1) year guarantee, effective on the day of billing. An
improper use of the controller, an incorrect connection or the disregard of the user’s manual may void
the guarantee. Also note that only the components are guaranteed;
•In case of an incorrect connection, the controller is protected by TVS which can short-circuit. Verify
the functioning and replace them if needed.
Operating conditions:
•The 3 phases entry voltage may vary by more or less 10 %;
•A 60HZ frequency is standard, a 50HZ frequency is available on special order;
•The operating temperature is 0 to 45°C (32 to 113°F);
•The relative humidity is 95 % (noncondensing);
•Do not install the NEMA 1 standard enclosure in a dusty environment or where there is risk of water
infiltration. Other types of enclosures are available upon request (NEMA 4, 12 etc.);
•Please contact Automatisation JRT Inc. if the motor is installed at 50 ft. or more from the controller;

General information:
JLL-2000 series controllers were developed for a quick and easy installation and operation. The
controllers have functions of internal self-diagnosis, which allow an easy maintenance. There are also
several functions that are programmable by the user.
It is very important to read thoroughly the manual, for a quick and secure installation.
General features:
•Number of floors: 4
•Maximum number of cars: 1
•ASME A17.1-20xx / CSA B44
•CAN/CSA-B44.1 / ASME 17.5 compliant
•Field reprogrammable

1-1
1. LCD USE (JRT-LCD):
This section is a summary of the supervision utility. Refer to appendix C for a complete description.
The LCD lets you visualize the state of the elevator controller (floor, speed in FPM, perforated tape
position, alarms, etc.), modify the CPU’s configuration registers and also to record car calls and hall
calls from a distance. The utility offers the possibility to have the information displayed in French or
English.
The utility is provided with different light-emitting diodes "LED". The "POWER" LED indicates that the
utility is power supplied. The "LED2" blinks to indicate that the program is functioning normally.
Though, if the "LED2" stays on or off at all times, the program is not in an operational, you must reset
the power.
When the elevator is in trouble or need to have a manual reset, the screen of the "LCD" utility will
blink to warn the user.
1.1. KEYBOARD:
The "UP/DOWN" keys allow access to the main menus or sub-menus. They also allow changing
the value of a parameter.
The "LEFT/RIGHT" keys allow placing the cursor on the parameter to modify.
The "ENTER" key allows access to a sub-menu. It also allows saving of a new value.
The "ESC" allows to return to the main menus or to cancel a parameter modification.

1-2
1.2. MENUS:
The "LCD" utility contains differents menus available to the users.
To access a menu:
•Press "ESC" to access to the main menus list.
•Press on the "UP/DOWN" keys to select a menu.
•Press "ENTER" to access the menu.
The "LCD" utility has a protection that locks the menus where it is possible to modify a value
or a parameter. In order to access to these menus, the user must enter the password. See
section "1.2.6 Password Menu".

1-3
1.2.1. Monitoring menu:
The "Monitoring" menu shows, in actual time, the elevator’s status data. This
information may be used during the temporary and final start-up. At a start-up or after
2 hours of keyboard inactivity, the following screen will appear:
IN AUTOMATIC
PI=12
STOP
Presented informations:
•PI = Floor where the elevator is located.
•IN AUTOMATIC = Actual status of the elevator (See next page for the complete
list).
•If "Soft-Start", the last line is for the "Soft-Start":
➢STOP = The elevator don’t moves.
➢RUN = The elevator is moving.
➢Up to speed = The elevator reach the maximum speed.
If there is more than one status in the CPU, the "LCD" will display at the second
all the status.

1-4
1.2.2. Register Access menu:
This menu allows reading and writing in one of the CPU’s register. The "DM"
registers are used to configure the elevator.
•Press "ESC" to go back to the main menus.
•Press "UP/DOWN" keys to select the main menu "REGISTERS ACCES".
•Press "ENTER".
Register type selection:
•Press "UP/DOWN" to select a register.
•Press "ENTER" to save.
or
•Press "ESC" to go back to the previous menu.
Choice of registers:
•DM, CH, HR and TM
REGISTER TYPE ?
->DM
Register number selection:
•Press on the "LEFT/RIGHT" keys to place the cursor on the number to modify.
•Press on the "UP/DOWN" keys to modify the number.
•Press "ENTER" to save and to go to the next menu.
•Press "ESC" to go back to the previous menu.

1-5
REGISTER NUMBER
->DM0000
Register Value:
The register value is shown in hexadecimal and binary formats.
•Press "ENTER" to modify the selected register value.
•Press "ESC" to go back to the previous menu.
DM0000 = 0001
0000000000000001
15 ^ 84 0
ENTER = CHG
Modifying the register value:
•Press on the "LEFT/RIGHT" keys to place the cursor on the number to modify.
•Press on the "UP/DOWN" to modify the number.
•Press "ENTER" to save and to go back to the previous menu and visualize de new
value.
•Press "ESC" to return to the previous menu.
->DM0000
OLD = 0001
NEW = 1234

1-6
1.2.3. Active faults list menu:
LOW OIL LEVEL
DETECTED
HR8000
ENTER->ERASE
This menu allows visualising the different alarms in the elevator controller. The
utility "LCD" displays "NO ALARM" when the elevator controller has no more
alarms.
Visualizing the alarms:
•Press "ESC" to return to the main menus.
•Press "UP/DOWN" keys to select the main menu "ALARMS & CPU I/O
CHECKING".
•Press "ENTER".
•Press "UP/DOWN" keys to select the sub menu "ACTIVE FAULTS LIST".
•Press "ENTER".
•Press "UP/DOWN" keys to scroll the alarms
To erase the alarms:
•Press the "ENTER" keys, the LCD will shows another windows to make a
confirmation before to erase the alarms.

1-7
1.2.4. Construction mode menu:
The Construction mode disables temporarily certain detections to facilitate the
elevator car construction in Inspection mode. As soon as the elevator controller is
placed in Automatic mode and that a call has been placed, the Construction mode will
be deactivated automatically and all signals will be in function.
The elevator controller must be in Inspection mode.
•Press "ESC" to return to the main menus.
•Press "UP/DOWN" keys to select the main menu "OPERATION MODE".
•Press "ENTER".
•Press "UP/DOWN" keys to select the sub menu "CONSTRUCTION MODE".
•Press "ENTER".
•Press "UP" to activate the Construction mode.
1.2.5. Elevator options menu:
This section contains all elevator control parameters. The parameters are separated by
sections. Some sections will be hidden according to the controller type and option.
Refer to appendix C for a complete description.
•Press "ESC" to return to the main menus.
•Press "UP/DOWN" keys to select the main menu "ELEVATOR & LCD
SETTINGS".
•Press "ENTER".
•Press "UP/DOWN" keys to select the sub menu "ELEVATOR OPTIONS";
•Press "ENTER".
•Press "UP/DOWN" keys to select the good option menu.
•Press "ENTER".
•Press "UP/DOWN" keys to select the good parameter.
To modify an option:
•Press on "LEFT/RIGHT"keys to edit the parameter.
•Press on "LEFT/RIGHT" keys to change the digit to modify.

1-8
•Press on "UP/DOWN" keys to change the number.
•Press on "ENTER" to save the new value and exit edition mode.
•Press on "ESC" key to exit without saving.
•Repeat for all parameters that you want to change.

1-9
1.2.6. Password menu:
This menu allows entering a password to unlock the parameters modification menus.
The default password is "0000".
PASSWORD :
0000
•Press "ESC" to return to the main menus.
•Press "UP/DOWN" keys to select the main menu "PASSWORD".
•Press "ENTER".
Entering the password:
•Press on the "LEFT/RIGHT" keys to place the cursor on the number to modify.
•Press on the "UP/DOWN" keys to modify the number.
•Press "ENTER" to save.
or
•Press "ESC" to return to the previous menu.

2-1
2. USE OF THE PROGRAMMING CONSOLE (PRO01 OU PRO27):
Not available

3-1
3. TEMPORARY START-UP:
A. Install jumpers between the following terminals:
•"J0" and "J5" (bypass security line);
•"J5" and "J9" (if there is no car top inspection box);
•"J9" and "J10" (car stop);
•"J11" and "LNH" (normal up limit);
•"J11" and "LNB" (normal down limit);
•Put the hoistway door bypass switch to bypass position (hall doors closed), (hall doors locked
if manual doors or motorised cam);
•Put the car door bypass switch to bypass position (car door closed);
•"LTT" and "PCH" (Top travelling inspection switch). This jumper should be factory installed,
depending on the controller, please refer to prints;
•“COM” and “SH”and “CT” (Motor thermal contact and overheating oil sensor);
B. Set the pump motor overload module
•If Across the Line starter: Set the overload relay according to motor FLA, as specified on the
motor nameplate.
•If Star-Delta starter: Set the overload relay according to the motor FLA x 0.572.
Example: FLA = 22AMP 22 x 0.572 = 12.5AMP
•If Solid-State starter (Benshaw):
➢Set the parameter P1 according to motor FLA.
➢Set the parameter P74 (Starter Type) at:
ID: If 1 motor connect in Star-Delta (6 wires)
NOR: If 1 motor connect Across the Line (3 wires)
NOR: If 2 motors.

3-2
•If Solid-State starter (Sprecher+Schuh):
➢Set the DIP Switch #15 OFF if 6 wires or ON if 3 wires.
➢Set the blue potentiometer according to:
▪If 6 wires, take the nameplate current and fallow the scale ∆I
▪If 3 wires, take the nameplate current and fallow the scale I
« Dip Switch setting »
See the electrical
schematics.
For more details, see the
Soft-Start manual.
Overload protection
adjustment.

3-3
•If Solid-State starter (Siemens):
When the soft-starter is powered, it automatically detects the connection of the motor
(IN DELTA or IN LINE). In the Configuration menu, the Rated Amps parameter
will indicate the type of connection of the motor
Exemple: 30 HP 600 volts 32 amps motor
Rated Amps = 32A IN LINE
Rated Amps = 18.48A IN DELTA (32 amps ÷ 1.732 = 18.48 amps)
In the Parameter menu, adjust the following 2 parameters:
•Overload Amps, enter the rated motor current (FLA) from the motor’s
nameplate.
•Starting Amps, enter 4x the value of the Overload Amps parameter.
Exemple: 30 HP 600 volts 32 amps motor
➔
32 X 4 = 128 Amps.
It is very important to validate the 2 parameters above, depending on the
connection of the motor, the soft-starter processor could automatically change
these downwards.
If the UTS output takes too much time to activate when starting the pump, check
the Starting Amps parameter.
C. Connect pumping unit to the controller (pump motor, valve, etc...)
D. Connect the main power supply to L1, L2 and L3 terminals from the main switch.
Remove the 3 fuses and measure the voltage.
This manual suits for next models
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