JMP Lux 300 EH User manual

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Motorcycle Lift JMP Lux 300 EH
For motorcycles and scooters up to an overall weight of 300 kg.
EN Motorcycle Bike Lift “JMP Lux 300 EH“
ES Plataforma moto “JMP Lux 300 EH“
IT Ponte sollevatore per motociclette “JMP Lux 300 EH“
PL Podośnik motocyklowy “JMP Lux 300 EH“
DA Motorcykle Lift “JMP Lux 300 EH“
CS Plošinový zvedák „JMP Lux 300 EH“
NL Motorheftafel ‘JMP Lux 300 EH’
FR Pont élévateur pour motos „JMP Lux 300 EH“
JM-No. 674 02 92
Johannes J. Matthies GmbH & Co. KG
Hammerbrookstr. 97
20097 Hamburg, Germany
www.jmproducts.eu
[email protected]

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Contact
Manufacturer:
Johannes J. Matthies GmbH & Co. KG
Hammerbrookstr. 97
20097 Hamburg
Tel. [phone] - 0
Fax. [phone] - 363
Internet: http://www.matthies.de
E-Mail: [email protected]
Service and repair:
Matthies Workshop Service
Hammerbrookstr. 78
20097 Hamburg
Tel. [phone]
Fax [phone]
Internet: http://www.matthies.de
E-Mail: [email protected]
Contents:
1. Summary of safety instructions ......................................................................................................... 1
2. Important information for your safety................................................................................................. 1
3. Scope of supply ................................................................................................................................. 1
4. Technical data.................................................................................................................................... 1
5. Area of use ........................................................................................................................................ 1
6. Installation ......................................................................................................................................... 2
7. Operation........................................................................................................................................... 2
8. Maintenance and safety .................................................................................................................... 3
9. Troubleshooting ................................................................................................................................. 3
10. Spare parts ........................................................................................................................................ 4
11. Circuit diagrams................................................................................................................................. 5
12. Hydraulics.......................................................................................................................................... 5
13. EC Declaration of Conformity ............................................................................................................ 6

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1. Summary of safety instructions:
1.1 These instructions must be read before use.
1.2 The lift should only be operated by persons authorised for this purpose.
1.3 Ensure that all electrical cables are undamaged at all times to avoid electric shocks.
1.4 Ensure that no bodily parts can be clamped or caught when raising and lowering the lift.
1.5 Stop any work on the lift immediately in the event of problems and contact the Matthies Workshop Service or your distri-
bution partner.
1.6 The lift must be installed on a rm, stable and level support surface.
1.7 The working area of the lift must be kept clean and clear.
1.8 Ensure when raising and lowering the lift that the vehicle is stably and safely secured. This can either be achieved with
an optional wheel clamp, an optional assembly stand or optional lashing straps. Raise the lift platform briey and ensure
that the vehicle is standing safely and correctly.
1.9 The operator must maintain visual contact with the lift during raising and lowering of the lift.
1.10 Persons should at no time be on the lift.
2. Important information for your safety
Please read these operating instructions carefully and follow the instructions in this manual prior to commissioning
the JMP Lux 300 EH lift. Please contact the Matthies Workshop Service in the event of questions.
Caution - electrical voltage. Only entrust installation to a specialist company.
3. Scope of supply
1x pre-assembled JMP Lux 300 EH lift
4. Technical data
Minimum height: 19 cm
Maximum height: 115 cm
Maximum carrying weight: 300 kg
Approx. dead weight: 200 kg
Complete raising: 30 sec
Complete lowering: 30 sec
Supply voltage: 230 VAC, 50 Hz
Power consumption: 0.75 KW
Work surface: 2000 x 650 mm
5. Area of use
The following areas of use are permitted:
5.1 The lift should only be used for raising motorcycles, scooters and other two-wheeled vehicles up to a weight of 300 kg.
5.2 The lift should be used exclusively in dry indoor spaces for this purpose.
5.3 The lift should only be used for briey lifting to realise maintenance or repairs.
5.4 The lift should only be operated by persons who have received intensive instruction in the operation of and safety inst-
ructions relating to the lift.
The following areas of use are prohibited:
5.5 Use outdoors.
5.6 Lifting of vehicles or other equipment that either exceed the permissible carrying weight of 300 kg or are unstable due to
their dimensions.
5.7 Stepping/climbing onto the lift.
5.8 Lifting of persons.
Original operating instructions

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6. Installation
6.1. Installation and commissioning of the JMP Lux 300 EH lift should only be realised by qualied persons.
6.2. The JMP Lux 300 EH lift should only be installed and operated in dry indoor spaces. A level surface measuring a mini-
mum of 250 x 200 cm is required for installation. The oor should be level to ensure secure stability for the lift and the
mechanic working on it. The lift should otherwise be secured to the supporting surface with ground anchors.
6.3. Use of the lift in the following spaces is expressly prohibited:
a) Rooms where there is a risk of explosion or re
b) Rooms that are wet or damp
c) Outdoor areas
6.4. Electrical connections: An electrical connection of 240V/16A/50 Hz is required for the JMP Lux 300 EH lift. The JMP Lux
300 EH lift is delivered preassembled to your premises. Please remove the shipping container from the lift and conduct
a thorough visual inspection to identify any transportation damage. Please also check all electrical and hydraulic lines
for damage.
6.5. The electrical connection should only be realised by a qualied electrician. It is imperative that a safe supply line protec-
ted against mechanical loads be assured during installation.
7. Operation
The lift may only be operated in compliance with the complete operating instructions. It is therefore imperative that you read
this manual thoroughly prior to initial commissioning!
The lift should only be operated by qualied persons. Please note that incorrect operation can lead to severe accidents!
7.1. Raising / Lowering
The lift is controlled using a remote control unit connected by a cable. The lift is raised or lowered for the duration in
which the UP or DOWN button is pressed. The control deactivates automatically as soon as the respective limit
(end) point of the lift is reached.
7.2. Emergency button
Raising and lowering of the lift can be interrupted at any time with the aid of the emergency button. The emergency
button should be depressed for this purpose. The button should be turned to the right to unlock it again.
Emergency button
7.3. Safety catch
In the unlikely event of the hydraulic unit failing, the lift is equipped with a safety catch that protects against any unche-
cked lowering of the platform.

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8. Maintenance and safety
Regular maintenance of the lift is required for safe operation. Please ensure that a complete inspection of the lift is conduc-
ted every 24 months at the latest.
8.1. Daily inspection
- Check the smooth and correct function of the safety catch regularly.
- The safety catch should engage independently and smoothly on raising the lift.
- The safety catch should activate again independently when the lift descends completely.
- The limit switch tted must shut down the pump electrically when the ramp is completely raised.
- Cleaning of the lift.
- Inspection of the limit switch.
- Inspection for oil leaks.
Please contact the Matthies Workshop Service or your distribution partner immediately if any of these safety measures does
not function or you are for any reason unsure.
8.2. Weekly inspection
- Lubrication of bearings and hinges.
- Inspection of oil level.
8.3. Monthly inspection
- Inspection of oil lines for leaks and damage.
- Inspection of all moving parts.
9. Troubleshooting
The lift can no longer be raised!
1. Has the additional weight of 300 kg been exceeded?
2. Is the lift correctly connected? Is supply voltage applied? Could the fuse have possibly tripped?
3. Did the lift circuit breaker trip? Ensure that the lift is disconnected from the power supply system and check the fuses.
4. Is adequate hydraulic uid available? Ensure that the lift is disconnected from the power supply system. Lift the platform
manually to the highest position. Remove the plug from the oil tank. This should be practically full. Add HLP10 if neces-
sary (JM No. 558 00 77).
The lift can no longer be lowered!
1. Check whether the safety catch is unlocked and allows the lift to be lowered.
2. Is the lift mechanically blocked? Check the lift for mechanical obstacles.
3. Is adequate hydraulic uid available? Ensure that the lift is disconnected from the power supply system. Lift the platform
manually to the highest position. Remove the plug from the oil tank. This should be practically full. Add HLP10 if neces-
sary (JM No. 558 00 77).
Plug
Please contact the Matthies Workshop Service or your distribution partner if these steps are unsuccessful.

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10. Spare parts
Maintenance and repair of the JMP Lux 300 EH lift should only be realised by qualied technicians. Ensure when replacing
parts that only spare parts are used that correspond fully to the original components in terms of quality and design. Please
contact the Matthies Workshop Service or your distribution partner if necessary to discuss further steps.
Number Designation JM No. Number Designation JM No.
1Wheel clamp 674 00 24 9 Limit switch 656 00 41
2Wheel lock 656 00 35 10 Release magnet 652 30 03
3Remote control unit 652 30 01 11 Cylinder 652 30 02
4 Oil hose connector 652 30 08 12 Lowering valve with coil 652 09 67
5Rubber bu󰀨er 652 02 94 13 Rectier 652 20 39
6 Complete unit 652 30 07 14 Circuit breaker 2 A 1 pole 652 08 99
7 Contactor 652 40 61 15 Circuit breaker 10 A 2 pole 652 10 56
8 Transformer 652 30 06

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11. Circuit diagrams
Mains connection Pump Transformer Pump control Magnetic shutdown
SB0 Button for emergency stop QF Fuse
SB1 Button for raising KM Mains connection
SB2 Button for lowering YV Pressure relief valve
SQ Upper limit deactivation TC Transformer
VC AC/DC converter MQ Solenoid
12. Hydraulics
1 Cylinder 4 Lowering valve 7 Pump motor
2Non-return valve 5 Throttle valve 8 Filter
3Overow valve 6 Pump 9 Oil tank

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EG-Konformitätserklärung
EC Declaration of Conformity
Hiermit erklären wir,
We herewith declare,
Johannes J. Matthies GmbH & Co. KG
Hammerbrookstr. 97, Hamburg, Germany
dass die nachfolgend bezeichnete Maschine aufgrund ihrer Konzipierung und Bauart sowie in der von uns in Ver-
kehr gebrachten Ausführung den einschlägigen grundlegenden Sicherheits- und Gesundheitsanforderungen der
EG-Richtlinien entspricht.
that the following machine complies with the appropriate basic safety and health requirements of the EC Directive based on
its design and type, as brought into circulation by us.
Bei einer nicht mit uns abgestimmten Änderung der Maschine verliert diese Erklärung ihre Gültigkeit.
In case of alteration of the machine, not agreed upon by us, this declaration will lose its validity.
Bezeichnung der Maschine:
Machine Description:
Motorrad Hebebühne
Motorcycle Bike Lift
Maschinentyp:
Machine Type:
JMP Lux 300 EH
Handelsmarke:
Trade name
JMP
Maschinen-Nr.:
Serial Number
Einschlägige EG-Richtlinien:
Applicable EC Directives:
EG-Maschinenrichtlinie 2006/42/EC
EC Machinery Directive: 2006/42/EC
EG-Niederspannungsrichtlinie 2014/35/EU
EC- Low voltage directive 2014/35/EU
Angewandte harmonisierte
Normen:
Applicable Harmonized Standards:
EN 1493:2010
EN 60204-1/A1:2009
Herstellerunterschrift/Datum:
Authorized Signature/Date:
30.03.2016
.......................................................
Angaben zum Unterzeichner:
Title of Signatory:
Dokumentationsbevollmächtiger Stefan Onken (Product Manager)
Hammerbrookstr. 97, 20097 Hamburg
Diese Konformitätserklärung wurde vom TÜV Product Service vorbereitet. Ein Muster dieses Produktes hat die Anforderun-
gen der Konformitätsprüfung erfüllt. Diese Prüfung wurde beim TÜV Product Service aufgrund der zutre󰀨enden Vorschriften
der genannten Richtlinien durchgeführt.
This Declaration of Conformity has been prepared by TÜV Product Service. A specimen of this product meets the require-
ments of conformity test carried out by TÜV Product Service according with the applicable standards under the mentioned
directives.
TÜV Product Service Prüfbericht Nr./TÜV Product Service report reference no.: 70.520.15.124.01-00
Date/Datum Apr. 21, 2016
Revision 2