Johnson & Johnson DePuy Synthes Small Battery Drive II User manual

Battery Driven Power Tool System for Small Bone and Sports Medicine Surgeries
Small Battery Drive II
User Manual

Small Battery Drive II User Manual DePuy Synthes 1
Table of Contents
Introduction General Information 3
Small Battery Drive II Handpiece 8
Use 10
Attachments General Information 15
Drill Attachments 17
Screw Attachments 18
Ream Attachments 19
Other Rotating Attachments 21
Saw Attachments 26
Care and Maintenance General Information 30
Cleaning and Disinfection 31
• Preparation Prior to Reprocessing 31
• Manual Cleaning Instructions 32
• Automated Cleaning Instructions 35
with Manual Pre-Cleaning
Maintenance and Lubrication 39
Function Control 43
Packaging, Sterilization and Storage 44
Repairs and Technical Service 46
Disposal 47
Troubleshooting 48

2 DePuy Synthes User Manual Small Battery Drive II
Table of Contents
System Specifications 50
Electromagnetic Compatibility 56
Ordering Information 60

Small Battery Drive II User Manual DePuy Synthes 3
Expected Clinical Benefits
Power Tools systems offer the following benets to the
patient and health care professionals compared to a
manual approach:
• Reduced effort to perform a surgery: The surgeon needs
less physical force during the surgical procedure.
• Improved cutting speed and torque: This contributes to a
better outcome of the surgery compared to surgeries
without power tools.
• Shorter surgery time: Using a power tool signicantly
reduces the surgery time. This means reduced exposure
to anesthesia and less stress to the patient which sup-
ports recovery and wound healing.
• Reproducible bone cutting and drilling: Bone cutting,
modeling, or drilling can be consistently performed over
time. Implants or bone segments can be xed more
accurately. This contributes to a more consistent clinical
outcome of the surgery.
• Potential Adverse Events
As with all major surgical procedures, risks, side effects and
adverse events can occur. While many possible reactions
may occur, some of the most common adverse events
include:
• Systemic infection
• Neurovascular injury
• Thermal necrosis
Intended use
The Small Battery Drive II is designed for the use in
traumatology and orthopedic surgery of the skeleton, i.e.
drilling, reaming or cutting bone.
Intended user
The Small Battery Drive II is intended to be used by
qualied health care professionals e.g. surgeons, operating
room staff, and individuals involved in preparation of the
device.
Indications
The Small Battery Drive II system does not have any
product specic indications. Depuy Synthes manufactures
several surgical medical devices intended for preparing the
surgical site for acceptance of Depuy Synthes implants as
well as aiding in the implantation of devices. The
indications are based upon the implant devices rather than
the instruments. Specic indications for implants can be
found in the Depuy Synthes implant instructions for use.
Contraindications
The Small Battery Drive II system does not have any
product specic contraindications. Depuy Synthes
manufactures surgical medical devices intended for
preparing the site for acceptance of Depuy Synthes
implants as well as aiding in the implantation of devices.
The contraindications are based upon the implant devices
rather than the instruments. Specic contra indications for
implants can be found in the Depuy Synthes implant
instructions for use.
Patient Target Group
Depuy Synthes manufactures surgical instruments intended
to prepare the site and aide in implantation of Depuy
Synthes implants. The patient target group is based upon
the implant devices rather than the instruments. Specic
patient target group for the Implants can be found in the
respective Depuy Synthes implant instructions for use.
Introduction
General Information

4 DePuy Synthes User Manual Small Battery Drive II
Unusual Transmissible Pathogens
Warning: Surgical patients identied as at risk for
Creutzfeldt-Jakob disease (CJD) and related infections
should be treated with single-use instruments.
Dispose of instruments, power tools and attachments
used, or suspected to have been used, on a patient
with CJD after surgery by incineration and/or follow
current national recommendations.
Locating of the instrument or fragments of
instruments
Warning: Depuy Synthes instruments are designed
and manufactured to perform within the scope of
their intended use. However, if a power tool or
accessory/attachment breaks during use, a visual
inspection or a medical imaging device (e. g. CT,
Radiation Devices, etc.) can aid in locating the
fragments and/or components of the instrument.
Treatment before device is used
Warning: Before rst and every use and prior to re-
turning for service, power tools and their accessories/
attachments, excluding the battery, have to be run
through the complete reprocessing procedure.
Protective covers and lms must be fully removed
before sterilization.
Safety instructions
It is recommended that an alternative system is available to
use during application, as technical problems can never be
completely ruled out.
Precaution: Do not use any component if damage is
apparent.
Warnings:
• For safety reasons, please read the IFU carefully
before using Small Battery Drive II.
• Do not use any component if the packaging is
damaged.
• Do not use this equipment in the presence of
oxygen, nitrous oxide or a mixture consisting of
ammable anesthetics and air.
• To ensure proper operation of the surgical medical
device, only use Depuy Synthes original
accessories.
For the surgical medical device to function properly, Depuy
Synthes recommends that it is cleaned, disinfected and
serviced after each use in accordance with the process
dened in the “Care and Maintenance” section.
Compliance with these specications can considerably
extend the service life of the tool and reduce the risk of
malfunction or harm to the user and patient. Only use
Depuy Synthes Special Oil (519.970) to lubricate the tool.
We recommend using new Depuy Synthes cutting tools for
every surgical procedure. Efciently working cutting tools
are the basis for successful surgery. Therefore, it is
mandatory to check used cutting tools after every use for
wear and/or damage and to replace them if necessary. We
recommend using new Depuy Synthes cutting tools for
every surgery. Cutting tools must be cooled with irrigation
liquid to prevent heat necrosis.
The user of the product is responsible for proper use of the
equipment during surgery.
Check proper operation of the tool before using it on the
patient. To prevent overheating, always respect the
specied Duty Cycles.
For important information regarding electromagnetic
compatibility (EMC), please refer to the chapter
“Electromagnetic Compatibility” in this manual.
The surgical medical device is classied as type BF against
electrical shock and leakage current. The tool is suitable for
use on patients in accordance with IEC60601-1.
Accessories/Scope of delivery
The following components are essential to ensure proper
operation:
Handpiece (532.110)
Battery Casing (532.132)
Battery (532.103)
Sterile Cover (532.104)
Universal Battery Charger II (05.001.204)
At least one attachment of the system
Please refer to the end of these Instructions for Use for an
overview of the components of the system.
To reach the specied performance, only Depuy Synthes
cutting tools should be used. These are optimized to meet
the specic requirements of the tool. Non Depuy Synthes
cutting tools can considerably reduce the lifetime of the
system.
To charge the batteries only use the corresponding Depuy
Introduction
General Information

Small Battery Drive II User Manual DePuy Synthes 5
Synthes Universal Battery Charger II (05.001.204).
Special auxiliaries such as cleaning brushes and Depuy
Synthes oil are available for cleaning and servicing the
system. No oils from other manufacturers must be used.
Only Depuy Synthes oil (519.970) must be used.
Lubricants with other compositions can cause jamming, can
have a toxic effect or can have a negative impact on the
sterilization results. Only lubricate the power tool and the
attachments when clean.
Depuy Synthes recommends the use of the specically
designed Graphic Case (60.550.60, 60.550.200 &
60.550.210) and of the specically designed Washing Basket
(68.001.610) to sterilize and store the system.
Combination of Medical Devices
Depuy Synthes has not tested the compatibility with devices
produced by other manufacturers and assumes no liability in
such instances.
Storage and transport
Only use the original packaging for dispatch and transport
as otherwise damage may occur. If the packing material is
no longer available, please contact your local Depuy Synthes
ofce.
Please refer to the regulations for transporting Li-Ion
batteries when returning them to the Depuy Synthes Service
Center. The Universal Battery Charger II (UBC II) with a
rmware version of at least 17.2 will allow the user to
charge the Small Battery Drive II (532.103) Li-Ion battery to
30% state of charge in order that it can be shipped by
aircraft in accordance with the regulations.
Please note that if the Small Battery Drive II (532.103) Li-Ion
battery is damaged it cannot be transported by aircraft
cargo. For detailed instructions, please refer to the UBC II
Instructions for Use or contact your DePuy Depuy Synthes
Representative.
Do not store or transport batteries haphazardly in a box or
drawer where they may short-circuit each other or be short-
circuited by other metal objects. This can damage the
batteries and generate heat, which can cause burns.
For storage and transport environmental conditions please
refer to the section “System Specication” on page 51.
Servicing
Warning: This system requires regular maintenance
service, at least once a year, in order to maintain its
functionality. This servicehas to be performed by the
original manufacturer or an authorized site. The
manufacturer assumes no responsibility for damage
resulting from improper operation, neglected or
unauthorized maintenance.
Warranty/ Liability
The warranty for the tools and accessories does not cover
damage of any kind resulting from improper use, damaged
seals or improper storage and transport. The manufacturer
excludes liability for damage resulting from repairs or
maintenance carried out by unauthorized sites.
The manufacturer assumes no responsibility for damage
resulting from improper operation, neglected or
unauthorized maintenance.
Warnings:
• To prevent injuries, the mode switch of the drive
unit should always be in the locked position (off
position) when inserting or removing attachments,
cutting tools and battery casing.
• The aseptic transfer technique is detailed in
chapter “Use”. Alternatively, for battery 532.103,
please follow the guidelines provided in the
STERRAD/V-PRO sterilization guide. No other
sterilization methods are allowed.
• The battery must never be autoclaved, washed,
rinsed or dropped. This would destroy the battery
with possible secondary damage (explosion). Only
use original Depuy Synthes batteries.
• Should the machine drop on the oor and have
visible defects, do not use it anymore and send it to
the Depuy Synthes Service Center.
• If a product drops on the oor, fragments may split
off. This represents a danger for the patient and
user as:
– these fragments may be sharp.
– unsterile fragments may enter the sterile eld or
hit the patient.
Precautions:
• Install the battery pack just before use in order to
prevent unwanted discharge of battery capacity.
Furthermore, it is recommended that the battery is
placed into the charger immediately after surgery.
• The tool must only be operated with a fully charged
battery. Therefore, ensure that the battery is
charged in good time.
• Should the system have corroded parts, do not use
it anymore and send it to the Depuy Synthes Service
Center.

6 DePuy Synthes User Manual Small Battery Drive II
Introduction
General Information
2
Do not reuse
Products intended for single use must not be
reused.
Reuse or reprocessing (e.g. cleaning and
resterilization) may compromise the structural
integrity of the device and / or lead to device
failure, which may result in patient injury, illness
or death.
Furthermore, reuse or reprocessing of single use
devices may create a risk of contamination e.g.
due to the transmission of infectious material
from one patient to another. This could result in
the injury or death of the patient or user.
Depuy Synthes does not recommend
reprocessing contaminated products. Any
Depuy Synthes product that has been
contaminated by blood, tissue and / or bodily
uids / matter should never be used again and
should be handled according to hospital
protocol.
Even though they may appear undamaged, the
products may have small defects and internal
stress patterns that may cause material fatigue.
Temperature
Relative humidity
Atmospheric pressure
S9 Duty cycle type according to IEC60034-1
IPX4 Ingress protection rating according to
IEC 60529
Explanation of the general symbols used
The following symbols are applied to the device or
individual components. Information on additional
symbols is given in the relevant sections of this
document.
Caution
Consult the Instructions for Use before
operating the device.
The device is classied as type BF against
electrical shock and leakage current. The device
is suitable for use on patients according to the
standards dened by IEC 60601-1
SM_109761
Do not immerse device in liquids.
10PB
Product is UL classied to the requirements
of both the United States and Canada
The device meets the requirements of the
Medical Device Regulation (EU) 2017/745.
Li-Ion
This device contains Lithium-Ion batteries that
should be disposed of in an environmentally
friendly manner. The European Battery Directive
2006/66/EC applies to this device.
Cd MH
The European directive 2012/19/EC on waste
electrical and electronic equipment (WEEE)
applies to this device. This device contains
materials that should be disposed of in
accordance with environment protection
requirements. Observe national and local
regulations.
Indicates Environment Friendly Use Period of
5years in China.
Indicates Environment Friendly Use Period of
10years in China.

Small Battery Drive II User Manual DePuy Synthes 7
Legal Manufacturer
Manufacturing date
Non sterile
Non sterile
Sterilized using radiation
Do not use if package is damaged.
Reference number
Lot number
Serial number
Expiration date
Packaging unit ISO 7000-2794 (2009-02)
Medical Device in the European
Community/Union
INMETRO Ord. 350 certied

1
6
6 6
4
3
2
7
3
4
2
5
8
8 DePuy Synthes User Manual Small Battery Drive II
Small Battery Drive II
Handpiece
1Attachment coupling
2Trigger for speed regulation
3Trigger for switching to reverse / oscillating drilling
4Mode selector switch OFF (lock), Oscillating Mode
(forward/oscillating), ON (forward, reverse)
5Battery pack (battery casing with inserted battery)
6Release buttons for attachment
7Release buttons for battery casing
8Knob for the battery casing cover
Safety system
The Small Battery Drive II is equipped with a safety
system that prevents the machine from being
unintentionally started. To lock and unlock the tool, turn
the mode selector switch 4to the appropriate setting on
the front plate of the handpiece: OFF, or ON position.
Protective systems
The Small Battery Drive II is equipped with three
protective systems:
• A thermal overload safety system that shuts off the
tool if it becomes too hot during use. After cooling,
the tool can be used again.
• An exhaustive discharge protection ensures that the
battery does not completely discharge. This protects
the battery and extends its life.
• An internal fuse in the battery that blows in case of
unintended short cut. This prevents excessive heat, re
or explosion. If this happens, the battery can not be
used anymore.
Speed and rotational direction control
Mode selector switch in the ON position
The bottom trigger 2gradually increases and decreases
the forward/reverse speed. When the bottom and top
triggers 2and 3are pressed at the same time, the tool
immediately switches to reverse. When the bottom
trigger 2is released, the tool immediately stops.

Small Battery Drive II User Manual DePuy Synthes 9
Warnings:
• Using the Small Battery Drive II outside the
specied electromagnetic environment may lead to
malfunction (e.g. unintended start or stop of the
device).
• To prevent injuries, the mode switch of the drive
unit should always be in the locked position (off
position) when inserting or removing attachments,
cutting tools and battery casing.
• Visually inspect for damage and wear (e.g.
unrecognizable markings, missing or removed
part numbers, corrosion, etc.). Check instruments
and cuttings tools for correct adjustment and
functioning prior to every use.
• Please ensure secure xation of the battery, battery
casing, attachment and/or the cutting tool.
Furthermore, ensure that the attachment and
cutting tool coupling are not worn and closed.
Replace damaged or worn components. Only use
original Depuy Synthes devices.
• Always wear personal protective equipment (PPE)
including safety goggles when working with the
Small Battery Drive II system.
• Only place the tool in an upright position when
changing attachments or cutting tools
intraoperatively. The handpiece must be laid on its
side when not in use in order to avoid the risk of
being dropped or contaminating other
instruments.
Precaution: Always have a back-up system to
prevent problems in case of decient system.
Note: After inserting a cutting tool, always check
that it is properly engaged by pulling it.
Mode selector switch in the oscillating drilling
position ( )
When the bottom and top triggers 2and 3are pressed
at the same time, the tool immediately switches to
oscillating rotation. When the top trigger 3is released,
the tool returns to normal forward rotation.
Compatibility between Small Battery Drive and
Small Battery Drive II
Existing Small Battery Drive battery packs are
compatible with Small Battery Drive II handpiece
The small 12 VDC battery pack of the Small Battery Drive
(532.003 with battery casing 532.002) as well as the
large 14.4 VDC battery pack (532.033 with battery
casing 532.032) can both be used with the Small Battery
Drive II handpiece (532.110).

10 DePuy Synthes User Manual Small Battery Drive II
Before initial use, brand-new tools and accessories must
undergo the entire reprocessing process. Completely
remove protective caps and lms. To ensure the
longest possible service life, the manufacturer has
partially charged the battery for transport and
storage purposes.
The battery has to be fully charged before rst use. This
initial standard charging operation must be carried out
only by the end user (hospital).
Inserting the unsterile battery in the battery casing
Aspetic transfer
The aseptic transfer is detailed below. Alternatively for
the Li-Ion battery 532.103 follow the guidelines provided
in the STERRAD/V-PRO sterilization guide.
To ensure sterility of the battery casing, the battery is
inserted into the battery casing by two people, one of
whom is wearing sterile garments (scrubbed person):
1. The scrubbed person holds the sterile battery asing.
If the casing is not opened, the same person presses
the central button to unlock (Fig. 1), turns the lid
sideways (90°) as indicated by the arrow (Fig. 2) and
pulls to open (Fig. 3). Leave the locking mechanism
swung outward.
2. The scrubbed person places the sterile cover on
the battery casing (Fig. 4) and checks if it is
seated correctly. The sterile cover ensures that
the unsterile battery does not contact the outside
of the sterile casing.
Small Battery Drive II
Use
Figure 4Figure 3
Figure 1 Figure 2

Small Battery Drive II User Manual DePuy Synthes 11
Figure 7 Figure 8
Figure 5 Figure 6
3. The circulating person carefully guides the unsterile
battery through the sterile cover (Fig. 5). As an
orientation guide, the two symbols of the battery
and the sterile cover should face each other (Fig. 6).
The same person presses it completely into the
battery casing to ensure a correct seat (Fig. 7).
This person may not contact the outside of the
battery casing.
4. The circulating person grasps the anges on the
sterile cover and removes it from the battery casing
(Fig. 8).
5. The scrubbed person closes the casing cover from
the outside without contacting the battery or the
inside of the casing. After having closed the casing
cover, turn the lid sideways (90°) until it clicks.
Warnings:
• Sterilize the sterile cover after each use to ensure
aseptic conditions when inserting the unsterile
battery into the sterile battery casing.
• The circulating person must avoid all contact with
the outside of the battery casing in order not to
contaminate it. Should the non-sterile battery or
the circulating person’s hand come into contact
with the outside of the battery casing, it must be
cleaned and resterilized before being used in the
operating room.
• The scrubbed person must not contact the
non-sterile battery or the inside of the battery
casing in order to avoid contamination. Should
the scrubbed person come into contact with
either the non-sterile battery or the inside of
the battery casing, they must be scrubbed again.
Should the battery casing be contaminated, it
must be cleaned and resterilized before being
used in the operating room.
• If the non-sterile battery contacts the outside
of the battery casing, the battery casing must
be cleaned and resterilized before being used
in the operating room.
• Do not insert the non-sterile battery into the
battery casing whilst a handpiece is attached.

12 DePuy Synthes User Manual Small Battery Drive II
Small Battery Drive II
Use
Warnings:
• Do not open a battery casing intraoperatively to
insert a new battery. Always replace the whole
battery pack by another battery pack which should
have been prepared before the start of the surgery.
• To close the casing cover, press it rmly to ensure
that it is completely closed (Fig. 9 and 10) so that
the locking mechanism properly engages. Always
check that the cover is totally closed before using
the system.
Precaution: Normally, one battery is sufcient for
one surgery. For safety, two battery packs (battery
casing with the battery) should be kept ready to
ensure fast intraoperative change of batteries under
sterile conditions.
Inserting the battery pack into the power tool
Guide the battery pack (battery casing with inserted
battery) from below into the shaft of the handpiece
(Fig.11). The shape of the battery casing prevents the
battery from being inserted incorrectly. Check if the
battery pack is seated correctly by gently pulling on it.
Warning: For safety reasons, the battery pack
can only be inserted fully when it is in the
correct orientation.
Removing the battery pack from the power tool
Simultaneously press the release buttons for the battery
casing with one hand (Fig. 12) and use the other hand to
remove the battery pack from the handpiece.
Figure 9
Figure 10
Figure 11 Figure 12

Small Battery Drive II User Manual DePuy Synthes 13
Use
Warnings:
• Do not dismantle, open, short-circuit or shred
batteries.
• In case of cell leakage, do not allow the leaking
uid to come into contact with skin or eyes. In
case of contact, wash the affected area with
copious amounts of water and seek medical
advice.
• Only use the battery for its intended use. Do not use
any battery which is not designed for the equipment.
• Only insert the battery pack (battery and battery
casing) in the handpiece directly before using the Small
Battery Drive II system. This saves battery energy and
prevents having the need to change it during surgery.
• Do not apply force to the battery and do not let it fall.
This will destroy it with possible secondary damage.
• Do not use a faulty or damaged battery, as this may
damage the power tool. Test the status of the battery
using the Universal Battery Charger II.
• If the drive unit is defective (e.g. short-circuited) do not
insert a battery, as this will blow the internal fuse and
cause damage to the battery. Send the drive unit and
battery to the Depuy Synthes Service Center.
Care and Maintenance
Warnings:
• Never immerse the handpiece, batteries, battery
casing or attachments in aqueous solutions or in
an ultrasonic bath.
• Do not use pressurized water as this will cause
damage to the system.
• The battery must never be autoclaved, washed,
rinsed or dropped. This would destroy the battery
with possible secondary damage.
• The aseptic transfer is detailed in chapter “Use”.
Alternatively for the Li-Ion battery 532.103 follow
the guidelines provided in the STERRAD/V-PRO
sterilization guide. No other sterilization methods
are allowed.
• Never expose batteries to temperature over
60°C/140°F. The maximum exposure time at
60°C/140°F is 72 hours.
Charging, storing and using of Small Battery Drive
II batteries (532.103)
Charging
Warning: Only use the Depuy Synthes Universal
Battery Charger II (05.001.204) to charge the battery.
Using a charger that does not originate from Depuy
Synthes can damage the battery. The charger should
have a software version of 11.0 or higher. A label
placed on the bottom of the charger enables to
identify the latest software version of the charger.
Precautions:
• The tool must only be operated with a fully
charged battery. Therefore, ensure that the battery
is charged in good time.
• Install the battery pack just before use in order to
prevent unwanted discharge of battery capacity.
Furthermore, it is recommended that the battery is
placed into the charger immediately after surgery.
Storage
Warning: Do not expose batteries to heat or re.
Avoid storage in direct sunlight.
Precaution: Do not leave the battery empty of charge
as this will reduce its lifetime or damage the
battery. Always recharge the battery after each use.
Do not store an empty battery as this will shorten
the life span and will not be covered by warranty.
• When the battery is not being used, always store it in
the Depuy Synthes Universal Battery Charger II and turn
the charging station on. This will avoid the battery from
discharging, and it will be fully charged and ready to
use. Never store the battery in another Depuy Synthes
charger nor a charger from another manufacturer. This
will damage the battery.
• Keep the batteries and the Universal Battery Charger II
clean and in a cool and dry place.
• Never store the battery in the battery casing (532.132)
when it is connected to the Small Battery Drive II
handpiece (532.110) as this will discharge the battery.
• When storing batteries, ensure that they are separately
packed and do not store them with materials that
conduct electricity in order to prevent short-circuit.
This could damage the battery and generate heat
which can cause burns.

14 DePuy Synthes User Manual Small Battery Drive II
Small Battery Drive II
Use
Oscillating drilling ( ) mode
To protect soft tissue when drilling and inserting
Kirschner wires, the Small Battery Drive II has an
electronically controlled oscillating mode.
To preset the oscillating mode, switch the mode selector
switch to position.
Pressing the bottom trigger causes the tool to rotate
clockwise as usual. Simultaneously pressing the top
and bottom triggers causes the tool to immediately
switch to oscillating mode. The clamped tool oscillates
clockwise / anticlockwise. The speed can be changed by
means of the bottom trigger. After the top trigger is
released, the tool returns to normal clockwise rotation.
Oscillating mode may only be used with
the following attachments:
• AO/ASIF Quick Coupling (05.001.250)
• Chuck (05.001.252, 05.001.253)
• Quick Coupling for Kirschner Wires (532.022)
Precaution: Do not use the oscillating mode with the
oscillating saw attachments!

Small Battery Drive II User Manual DePuy Synthes 15
The Small Battery Drive II system offers a broad range
of attachments.
A wide range of rotating attachments has color-coded
rings, so that they can easily be identied. The table on
the next page lists the different types of attachments
available, the color coding as well as the speed of each
attachment.
Mounting the attachments
Insert the attachment into the attachment coupling
(Fig.1). If the positioning pins do not lock into place
right away, twist the attachment a bit to the right or
left until it locks into the correct position. Check if the
attachment is seated correctly by gently pulling on it.
Removing the attachments
Press the attachment release buttons 6 (see gure on
page 7) simultaneously and remove the attachment from
the coupling.
Warnings:
• To avoid injuries, the locking mechanism of the
tool has to be activated before every manipulation
and before placing the tool back down, i.e. the
mode switch has to be in OFF position.
• Please observe the safety instructions and
warnings stated in the instructions when working
with attachments and tools. Only use original
Depuy Synthes attachments and tools. Damage
resulting from the use of attachments from other
manufacturers is not covered by the warranty.
• Never use an attachment in reverse mode with an
old exible shaft as this could cause serious injury
to the patient.
• Only place the tool in an upright position
when changing attachments or cutting tools
intraoperatively. The handpiece must be laid
on its side when not in use in order to avoid
the risk of being dropped or contaminating
other instruments.
Attachments
General Information
Figure 1

16 DePuy Synthes User Manual Small Battery Drive II
Article
Number
Product Speed Color coding
for speed
Drill
Attachments
05.001.250 AO/ASIF Quick Coupling 1290 rpm Blue
05.001.252 Chuck (Drilling Speed), with Key, clamping range up
to B 4.0 mm
1290 rpm Blue
05.001.253 Chuck (Drilling Speed), with Key, clamping range up to
B7.3 mm
1290 rpm Blue
Screw
Attachments
05.001.251 Screw Attachment with AO/ASIF Quick Coupling 350 rpm Red
Ream
Attachments
532.017 AO/ASIF Quick Coupling for Medullary Reaming 350 rpm Red
532.018 Hudson Quick Coupling for Medullary Reaming 350 rpm Red
532.019 Trinkle Quick Coupling for Medullary Reaming 350 rpm Red
532.020 Trinkle Quick Coupling, modied, for Medullary
Reaming
350 rpm Red
532.015 Quick Coupling for DHS/DCS triple reamers 350 rpm Red
05.001.254 Chuck (Reaming Speed), with Key, clamping range up
to B 7.3 mm, with reverse motion
350 rpm Red
Other
Rotating
Attachments
532.011 Mini Quick Coupling 3500 rpm None
532.012 J-Latch Coupling 3500 rpm None
532.022 Quick Coupling for Kirschner Wires 875 rpm None
05.001.187 Burr Attachment 17500 rpm None
511. 3 0 0 Radiolucent Drive with Attachment 05.001.250 1250 rpm None
Saw
Attachments
532.021 Oscillating Saw Attachment 17500 osc./min None
532.023 Oscillating Saw Attachment II (Crescentic Technique) 17500 osc./min None
532.026 Large Oscillating Saw Attachment 17500 osc./min None
Other
Attachments
511.773 Torque Limiter, 1.5 Nm, for AO/ASIF Quick Coupling – N /A*
511.776 Torque Limiter, 0.8 Nm, with AO/ASIF Quick Coupling – N /A*
511.777 Torque Limiter, 0.4 Nm, with AO/ASIF Quick Coupling – N /A*
* Color coding on Torque Limiters does not refer to speed.
Technical data is subject to tolerances. Specifications are approximate and may
vary from one device to another or as a result of power supply fluctuations.
Attachments
General Information

Small Battery Drive II User Manual DePuy Synthes 17
AO/ASIF Quick Coupling (05.001.250)
For tools with an AO/ASIF coupling shaft.
Mounting and removing the tools
Insert the tool into the attachment from the
front applying slight pressure and turning slightly.
It is not necessary to operate the coupling sleeve
of the attachment.
To disconnect, push the coupling sleeve of the
attachment back and remove the tool.
Chucks
There are two Drill Attachments Chucks available as Drill Attachments for the Small Battery Drive II system.
Article number Clamping range Spare key Comments
05.001.252 0.5–4.0 mm 310.93K For drilling
05.001.253 0.5 –7.3 mm 510.191 For drilling
Attachments
Drill Attachments
Inserting cutting tools
Open the jaws of the Chuck using the appropriate key or
by hand. Insert the shaft of the tool into the open drill
chuck and close it by twisting the chuck. Make sure that
the shaft lies central to the three jaws. Tighten the drill
chuck with the key. Make sure that the teeth of the key
engage correctly in the toothed rim of the chuck.
Removing cutting tools
Open the Chuck with the key and remove the tool.
Warnings:
• To ensure secure xation of the instrument, make
sure the toothed rims on the drill chuck and key
are not worn. Replace damaged or worn
components. Only use original Depuy Synthes key.
• Do not use the Small Battery Drive II for
acetabular reaming.

18 DePuy Synthes User Manual Small Battery Drive II
Screw Attachment, with AO/ASIF Quick Coupling
(05.001.251)
Mounting and removing the tools
Insert the tool into the attachment from the front
by applying slight pressure and turning slightly.
It is not necessary to operate the coupling sleeve
of the attachment.
To disconnect, push the coupling sleeve of the
attachment back and remove the tool.
Warnings:
• Care should be taken when inserting screws with
the drive unit.
• Never fully insert screws with the drive unit.
The last turns or locking should always be
done manually.
• Always use an appropriate torque limiting
attachment when putting locking screws into
a locking plate.
Precaution: It is also possible to use the AO/ASIF
Quick Coupling (05.001.250) to insert screws.
However, the Screw Attachment (05.001.251) has a
lower speed and a higher torque and is therefore
more suitable. Screws with a large diameter may
not be able to be inserted with the AO/ASIF Quick
Coupling as the torque may not sufce.
Attachments
Screw Attachments