Johnson Controls FREE MATCH EK Series User manual

This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or
repair the product or products dealt with in this service information by anyone else could result in serious injury or death
EK
YSCC18FSAADG

Table of Contents
1. Features..................................................................................................... 1
2. Introduction ............................................................................................... 2
3. Specifications ............................................................................................ 7
4. Printed circuit board connector wiring diagram .................................... 9
5. Functions and control ............................................................................. 10
5.1 Main functions and control specification .................................................. 10
5.2 Value of thermistor ................................................................................... 13
6. System configuration ............................................................................... 21
6.1 System configuration ................................................................................ 21
6.2 Instruction ................................................................................................. 22
7. Service diagnosis .................................................................................... 29
7.1 Problem symptoms and measures
.......................................................... 29
7.2 Error codes and description indoor display .............................................. 29
8. Capacity diagrams and curves diagrams ............................................... 32
9. Installations ............................................................................................... 34
10.Wiring Diagrams ....................................................................................... 38
11. Description of coding rules of unit model ............................................. 45
YSCC18FSAADG
Domestic Air Conditioner

Table of Contents
YSCC18FSAADG
1Domestic Air Conditioner

Domestic Air Conditioner
2. Introduction
2.1 Safety Cautions
Be sure to read the following safety cautions before conducting repair work.
The caution items are classified into “Warning” and “Caution”. The “Warning” items are especially important
since they can lead to death or serious injury if they are not followed closely. The “Caution” items can also lead
to serious accidents under some conditions if they are not followed. Therefore, be sure to observe all the safety
caution items described below.
About the pictograms
This symbol indicates an item for which caution must be exercised.
The pictogram shows the item to which attention must be paid.
This symbol indicates a prohibited action.
The prohibited item or action is shown inside or near the symbol.
This symbol indicates an action that must be taken, or an instruction.
The instruction is shown inside or near the symbol.
After the repair work is complete, be sure to conduct a test operation to ensure that the equipment operates
normally, and explain the cautions for operating the product to the customer.
2.1.1 Caution in Repair
Warning
Be sure to disconnect the power cable plug from the plug socket before disassembling the equipment for
arepair.
Working on the equipment that is connected to a power supply can cause an electrical shook.
If it is necessary to supply power to the equipment to conduct the repair or inspecting the circuits, do not
touch any electrically charged sections of the equipment.
If the refrigerant gas discharges during the repair work, do not touch the discharging refrigerant gas.The
refrigerant gas can cause frostbite.
When disconnecting the suction or discharge pipe of the compressor at the welded section, release the
refrigerant gas completely at a well-ventilated place first.
If there is a gas remaining inside the compressor, the refrigerant gas or refrigerating machine oil
discharges when the pipe is disconnected, and it can cause injury.
If the refrigerant gas leaks during the repair work, ventilate the area. The refrigerant gas can generate
toxic gases when it contacts flames.
The step-up capacitor supplies high-voltage electricity to the electrical components of the outdoor unit.
Be sure to discharge the capacitor completely before conducting repair work.A charged capacitor can
cause an electrical shock.
Do not start or stop the air conditioner operation by plugging or unplugging the power cable plug.
Plugging or unplugging the power cable plug to operate the equipment can cause an electrical shock or
fire.
2
Table of Contents
YSCC18FSAADG

Introduction
Domestic Air Conditioner
Warning
Do not repair the electrical components with wet hands. Working on the equipment with wet hands can
cause an electrical shock.
Do not clean the air conditioner by splashing water. Washing the unit with water can cause an electrical
shock.
Be sure to provide the grounding when repairing the equipment in a humid or wet place, to avoid electrical
shocks.
Be sure to turn off the power switch and unplug the power cable when cleaning the equipment. The
internal fan rotates at a high speed, and cause injury.
Do not tilt the unit when removing it. The water inside the unit can spill and wet the furniture and floor.
Be sure to check that the refrigerating cycle section has cooled down sufficiently before conducting repair
work. Working on the unit when the refrigerating cycle section is hot can cause burns.
Use the welder in a well-ventilated place. Using the welder in an enclosed room can cause oxygen
deficiency.
2.1.2 Cautions Regarding Products after Repair
Warning
Be sure to use parts listed in the service parts list of the applicable model and appropriate tools to
conduct repair work. Never attempt to modify the equipment. The use of inappropriate parts or tools can
cause an electrical shock, excessive heat generation or fire.
When relocating the equipment, make sure that the new installation site has sufficient strength to
withstand the weight of the equipment.
If the installation site does not have sufficient strength and if the installation work is not conducted
securely, the equipment can fall and cause injury.
Be sure to install the product correctly by using the provided standard installation frame.
Incorrect use of the installation frame and improper installation can cause the equipment to fall, resulting
in injury.
For
integral
units only
Be sure to install the product securely in the installation frame mounted on a window frame.
If the unit is not securely mounted, it can fall and cause injury.
For
integral
units only
3
YSCC18FSAADG

Introduction
Domestic Air Conditioner
Warning
Be sure to use an exclusive power circuit for the equipment, and follow the technical standards related to
the electrical equipment, the internal wiring regulations and the instruction manual for installation when
conducting electrical work.
Insufficient power circuit capacity and improper electrical work can cause an electrical shock or fire.
Be sure to use the specified cable to connect between the indoor and outdoor units. Make the
connections securely and route the cable properly so that there is no force pulling the cable at the
connection terminals.
Improper connections can cause excessive heat generation or fire.
When connecting the cable between the indoor and outdoor units, make sure that the terminal cover does
not lift off or dismount because of the cable.
If the cover is not mounted properly, the terminal connection section can cause an electrical shock,
excessive heat generation or fire.
Do not damage or modify the power cable.
Damaged or modified power cable can cause an electrical shock or fire. Placing heavy items on the
power cable, and heating or pulling the power cable can damage the cable.
Do not mix air or gas other than the specified refrigerant (R-410A / R22) in the refrigerant system.
If air enters the refrigerating system, an excessively high pressure results, causing equipment damage
and injury.
If the refrigerant gas leaks, be sure to locate the leak and repair it before charging the refrigerant. After
charging refrigerant, make sure that there is no refrigerant leak.
If the leak cannot be located and the repair work must be stopped, be sure to perform pump-down and
close the service valve, to prevent the refrigerant gas from leaking into the room. The refrigerant gas itself
is harmless, but it can generate toxic gases when it contacts flames, such as fan and other heaters,
stoves and ranges.
When replacing the coin battery in the remote controller, be sure to disposed of the old battery to prevent
children from swallowing it.
If a child swallows the coin battery, see a doctor immediately.
Caution
Installation of a leakage breaker is necessary in some cases depending on the conditions of the
installation site, to prevent electrical shocks.
Do not install the equipment in a place where there is a possibility of combustible gas leaks.
If a combustible gas leaks and remains around the unit, it can cause a fire.
Be sure to install the packing and seal on the installation frame properly. If the packing and seal are not
installed properly, water can enter the room and wet the furniture and floor.
For
integral
units only
4
YSCC18FSAADG

Introduction
2.1.3 Inspection after Repair
Warning
Check to make sure that the power cable plug is not dirty or loose, then insert the plug into a power outlet
all the way.
If the plug has dust or loose connection, it can cause an electrical shock or fire.
If the power cable and lead wires have scratches or deteriorated, be sure to replace them.
Damaged cable and wires can cause an electrical shock, excessive heat generation or fire.
Warning
Do not use a joined power cable or extension cable, or share the same power outlet with other electrical
appliances, since it can cause an electrical shock, excessive heat generation or fire.
Caution
Check to see if the parts and wires are mounted and connected properly, and if the connections at the
soldered or crimped terminals are secure. Improper installation and connections can cause excessive
heat generation, fire or an electrical shock.
If the installation platform or frame has corroded, replace it. Corroded installation platform or frame can
cause the unit to fall, resulting in injury.
Check the grounding, and repair it if the equipment is not properly grounded. Improper grounding can
cause an electrical shock.
Be sure to measure the insulation resistance after the repair, and make sure that the resistance is 1 M
ohm or higher.
Faulty insulation can cause an electrical shock.
Be sure to check the drainage of the indoor unit after the repair.
Faulty drainage can cause the water to enter the room and wet the furniture and floor.
5
YSCC18FSAADG
Domestic Air Conditioner

Introduction
Domestic Air Conditioner
2.1.4 Using Icons
Icons are used to attract the attention of the reader to specific information. The meaning of each icon is described in
the table below:
2.1.5 Using Icons List
Icon Type of Information Description
Note: Note
A “note” provides information that is not indispensable, but may
nevertheless be valuable to the reader, such as tips and tricks.
Caution Caution
A “caution” is used when there is danger that the reader, through
incorrect manipulation, may damage equipment, loose data, get an
unexpected result or has to restart (part of) a procedure.
Warning Warning A “warning” is used when there is danger of personal injury.
Reference
A “reference” guides the reader to other places in this binder or in
this manual, where he/she will find additional information on a
specific topic.
6
YSCC18FSAADG

HSU18VCK
5.27/5.12
Capacity Rated
Model
KW
Btu/h
kcl/h
18000/17500
4532/4408
VM
1PH
HZ
POWER SUPP LY
Frequency
PhaseNOMINAL
DISTRIBUTION
SYSTEM
VO LTAGE
mm
V
Cooling
Running Current(Rated)
Moisture Removal
Voltage
A
EER Rated
Power Consumption Rated
W/W
W
L/h
Piping Connections
(external diameter)
Drain
Gas
Liquid mm
mm
Heat Insulation
Max.Piping Length
Max.Level Di fference m
m
m
g/m
Both liquid and Gas Pipes
Chargeless
Amount of Additional Charge of Refrigerant
Front Panel Color
Indoor Unit
H
Mat Crystal Silver
M
L
m³/ min(cfm)
Air Flow Rate
Motor Output
Fan W
Speed Steps
Cross Flow Fan
Air Direction Control
4 Steps,Auto
Right,Left,Horizontal,Downward
Removable/ Washable/Mildew Proof
Air Filter
A
kg
W
mm
mm
kg
dBA
dBA
Microcomputer Control
Run current(rated)
Power consumption
Temperature Control
Dimensions(WxDxH)
Packaged Dimensions(WxDxH)
Weight
Gross Weight
Operation Sound
Sound Power
H/M/L
H(cooling/heating) 59
60
230/208V
4.0
7.2/7.6
1600/1550
3.3
9.52
6.35
16
10
5
5
20
14.5(511.9)
13.3(469.2)
12.08(426.5)
Type
1046X299X234
1126X388X344
13
16.5
49/46.5/43.5
0.1
25
YSCC18FSAADG Specifications
7Domestic Air Conditioner

Outdoor Unit
Casing Color
Type
Model
Compressor Motor Output W1805
Hermetic motor compressor
lvory white
0.56
NMOC Ze-Gles RB68EP or equivalent
Oil Charge
kg
L
Oil Type
1.3
R410A
50
Charge
Model
m³/min
1765
Axial fan
27
7.2/7.6
1600/1550
Refrigerant
Air Flow Rate
(H/L)
Fan
cfm
Motor Output
Type
W
W
A
mm
mm
kg
kg
dBA
dBA
Runing current(rated)
Power Consumption(rated)
Dimensions(WxDxH)(stop valve,
and bottom support is not included)
Packaged Dimensions(WxDxH)
Weight
Gross Weight
Operation Sound H
Sound Power H(cooling/heating)
60
70
50.5
46.5
995X420X815
860X308X730
HSU18VCK
50A452P
YSCC18FSAADG Specifications
8Domestic Air Conditioner