Fromm FS35 Series User manual

FS4.1975-Manual-32.13XX.XXX.V01-EN03_R4.doc FROMM
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1
FROMM
SEMI –AUTOMATIC
Stretch Wrapping Machine
Series FS35x
FS4.1975-V01
Manual Version 03_R4
FS4.1975-Manual-32.13XX.XXX.V01-EN03_R4 / ORIGINAL MANUAL © 12/16

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Dear Customer,
We would like to thank you for purchasing our machine. In this manual we would like to draw your attention
on the technical features and quality of the machine you have purchased.
Our machines are guaranteed to work at an maximum efficiency, only if original spare parts are used and
only if work and repair on the machines has been carried out by our own specialist staff. We advise you,
therefore, to entrust all maintenance work on the MANUFACTURER machine EXCLUSIVELY to our technical
assistance and spare parts service department. In fact, if any maintenance work on manufacturer machine
is carried out by non-authorized personnel, or if any NON-ORIGINAL spare- / replacement parts are used,
all the manufacturer guarantees, technical assistance and obligations will be nullified immediately.
We believe that you will understand the importance of the condition stated above.
From a technical point of view, it is our primary aim to protect our customers from negative experiences.
This INSTRUCTION MANUAL is your guide to the INSTALLATION/USE and MAINTENANCE
of the machine you have purchased. We advise you to follow all the instructions and suggestions in the
manual with great care, as the efficient operation and long life of the machine depends on its correct use
and on the methodical application of the maintenance regulations described later on.
We point out that, if any difficulties arise, our INTERNATIONAL CUSTOMER ASSISTANCE SERVICE is entirely
at your service for explanations or call-outs. If needed you can reach us by sending an English E-mail to:
[e-mail]. Your question will be answered directly by us, or forwarded to one of our service
hubs in the area for which the service request has been done. Obviously you can also take a direct contact
with the supplier of your machine.
The MANUFACTURER, declines all responsibility for any incorrect usage of the machine or inadequate
maintenance work. The INSTRUCTIONS MANUAL is to be considered as an integral part of the product.
Keep and look after this Manual throughout the whole lifecycle of the machine. The MANUFACTURER
reserves the right to make modifications for the improvement of his machines, without giving prior notice.
Make sure that any amendments are added to the manual. Hand this Manual on to any other users or
subsequent owners of the machine. When using the manual, take care not to damage its contents, either
wholly or partial. On no account parts of this manual should be removed, torn out or rewritten. Keep the
manual in places which are protected from dampness and heat. Look at the cover of the manual to identify
the model dealt with now in your possession. Look at the INDEX to find the CHAPTER or SECTION
containing all the notes on a specific subject.
The intention of all the INSTRUCTIONS AND/OR NOTES ON THE PRODUCT is to point out the safety
precautions, correct procedures and operational instructions required for the efficient operation of the
machine. The SPAREPARTSLIST supplied with the delivery is an integral part of the manual, it contains
technical information on the acquired components mounted on the machine.
Each page is marked with the Document code (On the inner side the top left and right side)
We wish you all the best results with our machine and we remain at your service.
We take this occasion to send you our best regards.
FROMM Wrapping Systems S.r.l.
ITALY
Copyright
This manual contains confidential industrial information belonging to MANUFACTURER.
All rights are reserved and may be protected by copyright or other ownership laws and treaties.
No part of this manual may be reproduced in any form or by any means without explicit permission from
MANUFACTURER.

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3
GB Important!
Read the operating instructions carefully before installation and before using this machine for the first
time.
You will avoid the risk of causing harm to yourself or to your machine in this way.
BE Opgelet!
Leest U in elk geval de gebruiksaanwijzing, vooraleer de machine wordt opgesteld, geïnstalleerd en in
gebruik genomen wordt. Daardoor zorgt U voor Uw eigen veiligheid en vermijdt U schade aan Uw
machine.
DE Achtung!
Lesen Sie unbedingt die Gebrauchsanweisung vor Aufstellung-Installation-Inbetriebnahme.
Dadurch schützen Sie sich und vermeiden Schäden an Ihrem Apparat.
DK OBS!
De bør absolut læse bruganvisningen, inden maskinen opstilles, installeres og tages i brug.
Derved beskytter De Dem selv og undgår skader på maskinen.
ES Atención!
Resulta imprescindible leer las Instrucciones de manejo antes de proceder al Emplazamiento/
Instalacion/Puesta en servicio del aparato, con objeto de protegerse a si mismo y evitar el deterioro de la
máquina debido a un manejo incorrecto.
FR Attention!
Lisez impérativement le mode d'emploi avant l'installation/la mise en service.
Vous vous protègerez ainsi et éviterez des détériorations sur votre appareil.
GR Πρоσоχή!
Πρίν την εγκατάσταση, σύνδεοη καί αρχική λειτουργια της συσκευής διαβάστε
προσεκτικά τίς οδηγιες χρήσης.
‘Ετσι προστατεύετε τον εαυτό σας και αποφεύγετε πιθανές βλάβες συσκευή.
IT Attenzione!
Leggere assolutamente le instruzione d'uso prima di procedere a posizionatura –installa-tione - messa
in funzione. In questo modo ci si protegge e si evitano danni all'apparecchio.
NO NB!
De må lese bruksanvisningen før oppstillning, installasjon og start av maskinen!
Gjør det for å unngå skade på Dem selv og maskinen.
NL Let op!
Lees beslist de gebruiksaanwijzing voor het plaatsen, installeren en in gebruik nemen van uw machine.
Dat is veiliger voor Uzelf en U voorkomt onnodige schade aan Uw machine.
PL Ważne!
Przed instalacją maszyny, bądź przed przystąpieniem do pracy z maszyną po raz pierwszy, należy
dokładnie przeczytać i zapoznać się z niniejszą instrukcją obsługi.
W ten sposób uniknie się ryzyka mogącego spowodować uraz ciała bądź uszkodzenie maszyny.
PT Atençāo!
Leia as instruçōes de utilizaçāo antes da montagem - instalaçāo e - primeira utilizaçāoā
Assim evita avarias no aparelho.
SE OBS!
Läs bruksanvisningen noga före uppställning, installation och använding. Ni förebygger därmed olycks-
risker och undviker skador på maskinen.
FI Huomio!
Tutustukaa huolellisesti käyttöohjeeseen ennen laitteen asennusta jä käyttöönottoa.
Näin vältytte mahdollisilta vahingoilta käyttäes-sänne konetta.

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4
MACHINE MAKE –UP
Article number
3
2
.
1
3
.
Serial number
.
Manufactured by
Delivered by
Delivery date
GROUPS
OPERATING PANEL
16.8602
OP2 - AWP / Operating panel 2 - AWP
TURNTABLE
16.8610
Turntable diameter Ø1.500mm / 1.350kg*
16.8611
Turntable diameter Ø1.650mm / 2.000kg*
16.8612
Turntable diameter Ø1.800mm / 2.000kg*
16.8613
Turntable diameter Ø2.200mm / 2.000kg*
16.86xx
Turntable horse shoe diameter Ø1.650mm / 1.250kg*
*NOTE!! KG refers to maximal loading capacity on the turntable
MAST
16.8640
Mast 2.200mm / 2.100mm + 100mm (Overlap)
16.8641
Mast 2.500mm / 2.400mm + 100mm (Overlap)
16.8642
Mast 2.800mm / 2.700mm + 100mm (Overlap)
16.8643
Mast 3.200mm / 3.100mm + 100mm (Overlap)

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5
MACHINE MAKE –UP
CARRIAGE
16.8667
Carriage 0 / Mechanical film-core tension. For pre-stretched film
16.8660
Carriage 1 / Mechanical film-core tension <01-05-2013 Version 01-02-03
16.8660
Carriage 1 / Mechanical film-core tension >01-05-2013 Version 04
16.8661
Carriage 2 / Mechanical break-roll tension
16.8663
Carriage 4 / Magnetically brake system
VARIATION
16.8670
Gearbox fixed position
16.8671
Gearbox with shock-absorber
OPTIONS
16.8280
Ramp turntable Ø1.500mm, length 1.494mm, Height 71,5mm, 1.000kg*
16.8211
Ramp turntable Ø1.650mm, length 1.550mm, Height 71,5mm, 1.250kg*
16.8212
Ramp turntable Ø1.650mm, length 1.550mm, height 71,5mm, 2.000kg*
16.8214
Ramp turntable Ø1.800mm, length 1.550mm, height 71,5mm, 2.000kg*
16.8216
Ramp turntable Ø1.650mm, length 1.850mm, height 71,5mm, 2.000kg*
16.8218
Ramp turntable Ø1.800mm, length 1.850mm, height 71,5mm, 2.000kg*
16.8221
Ramp turntable Ø2.200mm, length 1.850mm, height 71,5mm, 2.000kg*
N5.2638
Standard photocell for black film
N5.2651
Special photocell for black goods
*NOTE!!
Ramps KG refers to maximal loading capacity on the ramp

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6
GENERAL
The FS3xx machine is an semi-automatic pallet wrapping machine.
The operator has to place the pallet on top of the turntable and connect the film on the pallet.
The tension or stretch can be adjusted on the operating panel or carriage.
Depending on the functionality of the machine, the operator can start the wrapping process or initially
he has to setup the wrapping cycle, speed of turntable and carriage.
The process will be activated by pressing the start button. After completing the cycle, the machine will
stop in his original start position, the film can be disconnected and the operator can take away the
pallet from the turntable.
This manual is only intended for a semi-automatic pallet stretch wrapping machine, mentioned at
page one, as delivered by FROMM Stretch Wrapping Division.
FOR EVERYTHING IN THIS MANUAL IS VALID, IF APPLIED!
THE ORIGINAL, SIGNED FACTORY MANUAL HAS TO REMAIN CLOSE TO THE MACHINE,
TOGETHER WITH THE MACHINE ELECTRICAL PLAN AND INVERTER MANUALS.
A special bracket FS3.0250 can be purchase to keep this documentation together.
This so-called turntable machine can be build into the floor.
A support frame for building the machine in the floor can be supplied as an option.
Pre- stretching (Stretching out) the film prior to application on the goods reduces the costs of
packaging and is easier on the environment. (Available pre stretch depends on the model)
Refer to chapter for the technical data, which describes the installation in detail and for the
complete size of the installation.
Read carefully at least the chapters HANDLING AND TRANSPORT and INSTALLATION.
For safety reasons the entire instruction manual should be read before setting in operation the
machine/installation, solving failures and executing maintenance.
We particularly draw your attention to the chapters SAFETY INSTRUCTIONS and WARNINGS
which point out the intended use and unsafe situations that could not be prevented in the design and
manufacture of the wrapping machine.
It is strictly prohibited to tamper with the machine It is prohibited to feed the machine with unforeseen,
corrosive or inflammable products since the machine is not the explosion-proof type.
The duration of guarantee is provided the following are observed: the use for which the machine was
designed, built and protected, in addition to recommendations, information - including matters of
general knowledge - details plus the safety and health technical limits notified to by the Manufacturer
to the User by virtue of the operating use.
We cannot accept any claim for warranty if non-original spare parts are utilized.
If the machine is used beyond its operating limits and if the manufacturer's features are altered in any
way, such use is considered improper. In this case MANUFACTURER is relieved of any liability for
injury/damage caused to people/property due to failure to comply with these guidelines.
For all the aforementioned reasons, we recommend that our customers always notify the Service
Department.

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7
SAFETY INSTRUCTIONS
ATTENTION!
The following conditions have always to be satisfied, unless otherwise indicated in other
instructions in this manual.
This wrapping machine has been delivered by FROMM Stretch Wrapping Division and may only be
applied for wrapping of pallets / products which meet the requirements as mentioned in the
description of the machine in chapter TECHNICAL DATA.
Any other use of the machine as for the described purpose may cause danger due to damage to
the machine and/or the safety of the operator or other persons in the neighbourhood of the
machine.
Read this manual carefully before using the machine, and be aware of the residuals risks which could
not be excluded during the development of this machine.
In any case all the components must be disposed of by scrupulously complying with the
corresponding laws in force in the country in which the machine is used, and only by qualified
persons who are capable of assessing possible risks.
Only personnel trained for the purpose may operate the machine
Use the emergency stop to halt the machine immediately
Only trained electricians may perform electrical work on the machine
Don’t find yourself close to the carriage when the machine is in operation. Be careful especially in
the lowering phase of the carriage. (Use the emergency stop to halt the machine immediately).
Don’t find yourself near the turntable when the machine is in operation.
(Use the emergency stop to halt the machine immediately).
Don’t touch the pallet when the machine is in operation.
(Use the emergency stop to halt the machine immediately).
Don’t place or insert your hand and fingers between mast and carriage.
(Use the emergency stop to halt the machine immediately).
Don’t put your hand or fingers in the mast.
(Use the emergency stop to halt the machine immediately).
Don’t put your hand or fingers near the wheels for the carriage movement.
(Use the emergency stop to halt the machine immediately).
Don’t put your hand or fingers in the electrical box.
(Use the emergency stop to halt the machine immediately).
Don’t cross the space between the mast and turntable.
(Use the emergency stop to halt the machine immediately).
Don’t put your finger in the space between the turntable and the base-unit.
(Use the emergency stop to halt the machine immediately).

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SAFETY INSTRUCTIONS
When installing the machine, as a precaution, always check that the controls and safety systems are
correctly mounted and operating efficiently. If any malfunctions are noted, immediately stop the
production cycle and ask the authorized technical service to intervene
Examine the data-plates. lf they are in poor condition, replace them with utmost urgency, strictly and
directly contacting the authorized technical service or the Manufacturer
The requirements, as mentioned in chapter MAINTENANCE INSTRUCTIONS should be satisfied
during adjustment and maintenance activities
People should not step on to means of transport, unless indicated clearly otherwise
People should not find themselves above the means of transport
Do not place tools and components on the machine
Safety devices should not be bridged and put out of operation
The manufacturer will only make the machine ready for operation, when the electrical main
connection satisfies the standards applicable in the country of delivery
The supplier will do the training of the operating personnel. If not, the training will have to be done
properly by the company that takes care of the installation.
The machines are designed and implemented conforming to the safety laws in force.
Consequently, no intrinsic fire risks are envisaged when the machine is used normally
As such, the equipment provided against the possibility of fire outbreaks inside the company are
sufficient for any problems caused by the material used for the process
In the event a fire breaks out and fire extinguishers are used, it is recommended that extinguishers
filled only with CO2 be used, so as not to damage both the equipment on the machine and the
wiring system
In the event of flooding, it is compulsory that all the power supplies be disconnected before
entering the room in which the machine is installed
In the event the wrapping machine was subjected to a flooding, contact the Customer technical
service of MANUFACTURER
You are strictly recommended not to work in the machine while wearing unsuitable clothing
(unbuttoned, ample garments) or personal objects (bracelets, watches, rings, etc.)

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9
SAFETY DEVICES
We urge on you again that all safety devices are installed for the safety of the operator etc. and
should not be bridged and put out of operation.
Refer to the drawing below for the applied references.
Survey control panel
A = Acoustic signal
B = Emergency stop
C= Light On, when the power
is On Or Joystick
D= Main switch
E = Film tension regulator
film carriage C4
F = Crush-proof guard
G= Crush guard / security
D = Lockable main switch
The main supply (1x230V) is
switched on and off with the
main switch.
The supply voltage for the
control part (24VAC) is thus
equally switched on and off.
E = potential meter for film tension.
E = Adjustment FILM Tension.
(Only when the machine has been equipped with film
carriage 4. Article 16.8663)
F = crush-proof guard
16.8660
This is a mobile crush-proof guard, interlocked by means of
a micro switch.
Any time underlying foreign matter comes into contact with
the guard, it inverts the film carriage's motion and causes the
turntable to stop in phase.
F
E
B
A
D
C

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SAFETY DEVICES
F = crush-proof guard
16.8661
This is a mobile crush-proof guard, interlocked by means of
4 micro switches.
Any time underlying foreign matter comes into contact with
the guard, it inverts the film carriage's motion and causes the
turntable to stop in phase.
F = crush-proof guard
16.8663
This is a mobile crush-proof guard, interlocked by means of
4 micro switches.
Any time underlying foreign matter comes into contact with
the guard, it inverts the film carriage's motion and causes the
turntable to stop in phase.
F = crush-proof guard
16.8667
This is a mobile crush-proof guard, interlocked by means of
4 micro switches.
Any time underlying foreign matter comes into contact with
the guard, it inverts the film carriage's motion and causes the
turntable to stop in phase.
G = crush-proof guard
16.86xx
This is a entrance safety guard, interlocked by means of
Photocell sensor and reflector.
Any time underlying foreign matter comes between this guard, it
inverts the film carriage's motion and causes the
turntable to stop in emergency.
F
F
G
F

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WARNINGS
The mean weighed noise level of the machine is less than 80 dBa. It is possible that, depending on
the applied film, during wrapping of the pallets / products incidentally a noise level with a maximum
of 80 dBa will be measured. Carrying of noise protecting devices is advised.
One has to reckon with the possibility that the film (roll) contains an electrostatic charge.
Utmost caution has to be taken with respect to the complete electrical installation. ONLY trained
persons may carry out activities to it, after having taken the required safety measures as mentioned
in the chapter SAFETY INSTRUCTIONS.
One has to reckon with the European safety requirements and standards if the machine has to be
adapted and thus safety measures or protection covers also have to be adapted.
Touching the electrical equipment will hazard your personal safety.
Persons who carry out changes in or adaptations (function, operation or principles) to the machine
are fully responsible for those changes and/or adaptations.
All relevant safety measures should be taken when carrying out any activity on the machine,
especially during maintenance activities and solving failures.
Take care that the main switch is switched off (position "0") and locked (If possible), or that the power
cable is disconnected in order to prevent other persons in putting in action the machine during your
activities.
All the normally valid safety measures or customs with respect to safety should also be taken during
those activities.
Playing with or around the machine may cause dangerous situations with a machine in operation.
This playing is never allowed!
All other prescriptions and laws with respect to working conditions and safety on the working spot
should be observed with this machine.
An acoustic signal device has been installed in the control cabinet, which will be activated first during
a short period, as a warning every time before the machine is starting.

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IDENTIFICATION PLATE
The serial identification plate with the following information is affixed to the back of the column.
Name of manufacturer : FROMM Slovakia a.s.
Type : Machine Type.
Serial number : Manufacturer’s production number
Voltage : Power supply voltage.
Power : Power consumption
Fuse : 10 Amp
Year of manufacture : year in which the machine was built by the manufacturer
Furthermore, the identification plate shows the CE mark:
CE mark
The machine meets the applicable requirements as provided for in the EC machinery directives:
2006/42/EC (Directive)
2004/108/EC (Electromagnetic compatibility)
2006/95/EC (Low voltage)
It is strictly forbidden to remove the identification plate or to replace it with one that is similar or of a
different type.
If the identification plate should become damaged for any reason, immediately contact the
MANUFACTURER.

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TECHNICAL DATA
Machine - Speed turntable OP2-AWP Adjustable by inverter.
- Capacity max. 25 pallets/hr.
- Operational hours 8 hrs/day, 5 days/week
- Operation / working advice Max. 4.400 pallets per year
- Sealing height FS350 min. 2.200 mm / 86,61”
- Sealing height FS351 min. 2.500 mm / 98,43”
- Sealing height FS352 min. 2.800 mm / 110,23”
- Sealing height FS353 min. 3.200 mm / 125,98”
Weight - Total weight FS350 / FS351 Ø 1.500mm approx. 450kg
Ø 1.650mm approx. 550kg
Ø 1.800mm approx. 600kg
Ø 2.200mm approx. 650kg
- Total weight FS352 / FS353 Ø 1.500mm approx. 475kg
Ø 1.650mm approx. 575kg
Ø 1.800mm approx. 625kg
Ø 2.200mm approx. 675kg
Conditions - Environmental temperature + 5 to +30oC
- Environment clean, dry and non-aggressive
Electrical - Power supply 1 x 230 V 50/60Hz
- Control voltage 24 VAC
- Motor turntable 0.55kW
- Motor film carriage 0.22kW
- Installed power 1 kW
- Protection class IP 54
Pallet goods - Pallet dimensions (Length x width) Ø1.500mm 800 x 1.200 x 140
31,5” x 47,24” x 5,51”
- Pallet dimensions (Length x width) Ø1.650mm 1.100 x 1.200 x 140mm
43,30” x 47,24” x 5,51”
- Pallet dimensions (Length x width) Ø1.800mm 1.200 x 1.300 x 140mm
47,24” x 51,18” x 5,51”
- Pallet dimensions (Length x width) Ø2.200mm 1.200 x 1.300 x 140mm
47,24” x 51,18” x 5,51”
- Height with load FS350 (pallet included) min. 500mm / max. 2.200mm
min. 19,69” / max. 86,61”
- Height with load FS351 (pallet included) min. 500mm / max. 2.500mm
min. 19,69” / max. 98,42”
- Height with load FS352 (pallet included) min. 500mm / max. 2.800mm
min. 19,69” / max. 110,23”
- Height with load FS353 (pallet included) min. 500mm / max. 3.200mm
min. 19,69” / max. 125,99”
- Dimensions of load outside pallet max. 20mm / 0,79” per side
- Top of load flat
- Maximal weight Ø1.500mm 1.350kg
- Maximal weight Ø1.650mm 2.000kg
- Maximal weight Ø1.650mm Horse shoe 1.250kg
- Maximal weight Ø1.800mm 2.000kg

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14
TECHNICAL DATA
Stretch-film - LLDPE Material Max 35 μ / 0,000138”
- Spool core diameter 76 mm / 3”
- Outer diameter of spool Max. 250mm / 9,84”
- Film width Max. 500mm / 19,69”
Colors - Bottom unit, mast : Blue, RAL 5010
- Turntable disk : Yellow, RAL 1021
- Chassis film carriage : Yellow, RAL 1021
- Control cabinet : Grey, RAL 7032
Should the need arise to work with products having a different nature than the above mentioned ones.
It is essential that you contact the technical service of MANUFACTURER in order to receive written
authorization.
WARNING : do not use film thicker than 35 microns without
consulting the Manufacturer

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DIMENSIONS
Refer to the LAYOUT on this page for the dimensions.

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DIMENSIONS
Refer to the LAYOUT on this page for the dimensions.

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EXPLANATION OF PICTOGRAMS
ATTENTION!! (FOR EVERYTHING IS VALID, IF APPLIED!)
WARNINGS
Fig. 1
Figure 1:
DANGER
High voltage present.
Fig. 2
Figure 2:
Danger Sign
Fig. 3
Figure 3:
Risk of crushing one’s hands
Fig. 4
Figure 4:
Risk of crushing hands and feet
Fig. 5
Figure 5:
Falling hazard
Fig. 6
Figure 6:
Sharp objects
COMMAND PLATES
Fig. 7
Figure 7:
It is prohibited to pass by within the lifting equipment’s ray of action

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18
EXPLANATION OF PICTOGRAMS
Fig. 8
Figure 8:
Do not use bare flames and do not smoke
Fig. 9
Figure 9:
Don’t access the area while the machine is working
Fig. 10
Figure 10:
Don’t remove the SAFETY DEVICES
Fig. 11
Figure 11:
Don’t execute any work before taking off the voltage of the machine
Fig. 12
Figure 12:
Truck insertions
Fig. 13
Figure 13:
Lifting points
Fig. 14
Figure 14:
This identifies situations in which
THE SUPPLIER must be contacted

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it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
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19
EXPLANATION OF PICTOGRAMS
Fig. 15
Figure 15:
Very important guidelines that must strictly be complied with. Otherwise
machine operators could be at risk, the consequence of which would be the
voiding of any form of warranty and liability on behalf of FROMM WRAPPING
SYSTEMS.
Fig. 16
Figure 16:
Operations that must never be performed.
CE-MARK
Fig. 17
Figure 17:
Machine fulfils the applied requirements
as mentioned in the CE-machine directives.

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20
MAIN COMPONENTS
The installation as delivered, consists of the following parts:
1- Mast
2- Control cabinet with control panel
3- Film carriage
4- Turntable
4
3
2
1