Jorc FLUIDRAIN-COMBO-QUICKSET Installation and operating instructions

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INSTALLATION & MAINTENANCE INSTRUCTIONS
12-2017

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SAFETY AND PROPER USAGE
To ensure safe and enduring performance of this product, you must comply strictly with the instructions enclosed
herein. Non-compliance with instructions or improper handling of the product will void your warranty! Usage of
this product in conditions not specified in this manual or in contrary to the instructions hereby provided is
considered IMPROPER. The manufacturer will not be held liable for any damages resulting from improper use of
the product.
SAFETY & WARNING INSTRUCTIONS
- Observe valid and generally accepted safety rules when planning, installing and using this product.
- Take proper measures to prevent unintentional operation of the product or damage to it.
- Do not attempt to disassemble this product or lines in the system while they are under pressure.
- Always depressurise the compressed air system before working on the system.
It is important that personnel use safe working practices and observe all regulations and legal requirements for
safety when operating this product. When handling, operating or carrying out maintenance on this product,
personnel must employ safe engineering practices and observe all local health & safety requirements & regulations.
International users refer to regulations that prevail within the country of installation. Most accidents, which occur
during the operation and maintenance of machinery, are the result of failure to observe basic safety rules or
precautions. An accident can often be avoided by recognising a situation that is potentially dangerous. Improper
operation or maintenance of this product could be dangerous and result in an accident causing injury or death. The
manufacturer cannot anticipate every possible circumstance, which may represent a potential hazard. The
WARNINGS in this manual cover the most common potential hazards and are therefore not all-inclusive. If the user
employs an operating procedure, an item of equipment or a method of working which is not specifically
recommended by the manufacturer he must ensure that the product will not be damaged or made unsafe and that
there is no risk to persons or property.
NEVER CHANGE ORIGINAL COMPONENTS WITH ALTERNATIVES

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INSTALLATION INSTRUCTIONS
Before installing this product, make sure it complies with your request and that it suits your application!
1.1 Unpack the unit and visually inspect for any transport damage incurred after leaving our factory.
1.2 Depressurise the system before installation or maintenance is carried out!
1.3 Locate a suitable condensate draining point on your compressed air system and connect your valve using a 22mm
wrench. Connect the outlet to an oil/water separator.
- Make sure the arrow on the valve body complies with the flow direction of the condensate.
- Do not use the valve shaft as lever!
1.4 Slide the coil on to the valve shaft and screw on the top nut. Make sure the gaskets are placed properly to ensure
IP65 rating. Place the timer gasket over the coil connection pins.
Make sure there is no debris between the gasket and the coil.
1.5 Mount the timer on to the coil as illustrated, you can mount the timer up-right or upside-down.
1.6 Remove the protection cap from the connector and connect your power cable to the connector as illustrated.
Close the connector and tighten the bottom nut firmly.
1.7 Place the connector gasket on the connector, place the connector on the timer as illustrated and tighten
the screw (max. torque 1Nm). Make sure both gaskets are secured properly to ensure IP65 rating.
1.8 After double checking that the power supply corresponds with the voltage specified on the coil and falls within the
range specified on the back of the timer, you can switch the power supply ON.
1.9 Slowly open the ball valve to restore normal system pressure.
1.10 Press the TEST button to check the valve function. Adjust the PRESSURE and CAPACITY buttons to suit your system.
1.11 Your drain is ready for operation!
Note: We advise to check this product at least once a year and replace serviceable parts when necessary.
Note: Clean the strainer periodically to avoid possible blocking causes by rust and/or debris.
Note: Check the valve function periodically. A purging sound must be heard.

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1.1 1.2 1.3 1.4
1.5 1.6 1.7
1.8 1.9 1.10 1.11

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Timer gasket
Quick-Set Timer
Connector gasket
Connector
Screw
Top nut
Gasket
Coil
Valve Shaft
Gasket
Small spring
Large spring
Plunger
Valve body

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CLEANING INSTRUCTIONS
These instructions are for cleaning the drain. If your drain requires maintenance, i.e. replacement of wearing
components, please refer to our dedicated maintenance instructions (supplied with the service kit).
2.1 Close the condensate supply, i.e. close the ball valve.
2.2 Press the TEST button to empty the unit of any residual condensate and to depressurise the valve.
2.3 Switch off the electrical supply.
- Make sure the power is switched OFF before continuing this cleaning operation!
2.4 Unscrew the valve top nut.
2.5 Remove the connector, timer and coil assembly from the valve shaft.
2.6 Unscrew the valve shaft using a 23mm wrench.
- Do not use the valve shaft as a lever!
2.7 Clean all the valve parts.
- Note: if any parts are damaged please replace them using a service kit!
2.8 Reassemble the inner parts and shaft. Screw the shaft assembly back on to the valve body using a 23mm
wrench (max. torque 10Nm).
2.9 Replace the connector, timer and coil assembly on to the valve. Screw on the top nut, make sure the
gaskets are placed properly to ensure IP65 rating.
2.10 Switch on the electrical supply.
2.11 Slowly open the ball valve to restore normal system pressure.
2.12 Press the test button to check the valve function.
- Your drain is ready for operation!
Depressurise the system before installation
or maintenance is carried out!

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2.1 2.2 2.3 2.4
2.5 2.6 2.7 2.8
2.9 2.10 2.11 2.12

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TECHNICAL SPECIFICATIONS
Maximum compressor capacity
20 m³/min.
750 cfm
Pressure range drain
0 –10 bar
0 –145 psi
Supply voltage options
24 –240 VAC/DC 50/60Hz
(see specifications on timer and coil)
Medium temperature
1 –55 °C
34 –131 °F
Ambient temperature
1 –55 °C
34 –131 °F
Timer range (Pressure/Capacity)
5 –10 bar / 0.5 –20 m³/min
Timer PCB
SMD technology
Timer cycle indication
LED
Test feature
Yes
Valve type
2/2 way, direct acting
Valve orifice
4 mm
Valve seals
FPM
Inlet/Outlet connections
1/4” & 1/2" inlet, 1/2” outlet (BSP or NPT)
Inlet connection height
1 cm
0,4”
Serviceable valve
Yes
Valve housing material
Brass, Stainless steel
Power connection
DIN 43650-A
Environmental protection
IP65 (NEMA4)

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SERVICE CHART
Date
Description
Name

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DIMENSIONS (mm)

INSTALLATION GUIDE FOR COMBO VALVE
To correctly install a COMBO VALVE.
Use a wrench to lock the point of installation.
Use a second wrench to install the COMBO VALVE.
Keep the first wrench in place! Do not use the Valve Shaft as lever!
Proper installation
Screw in a hose barb adapter.
Use a wrench to lock the valve.
Use a second wrench to install the hose barb adapter.
Use the first wrench to keep the valve in place!
Do not use the Valve Shaft as lever!
Proper installation
1.
2. 3.
4. 5.
6. 7.
Do NOT
turn this
wrench!
Do NOT
turn this
wrench!