JOYTECH PY600AC User manual

PY600AC
Sliding Gate Opener
User Manual
2017

1
Dear users,
Thank you for choosing this product. Please read the manual carefully before assembling and using it.
Please do not leave out the manual if you send this product to a third party.
1. Safety Instruction
Please ensure that the using power voltage matches with the supply voltage of gate opener
(AC110V or AC220V); kids are forbidden to touch the control devices or the remote-control unit.
The remote-control unit is controlled by a single button mode or three button mode (please refer to
the instructions of the remote control in accordance with the actual gate opener type). The indicator
light on the remote-control unit will flicker when the button on it is pressed. Main engine and gate can
be unlocked by disengagement wrench and the gate can move with manual operation after
disengagement.
Please ensure that no one is around the main engine or gate when the switch is operated and it is
usually demanded to examine the stability of installation. Please temporarily stop using if the main
engine needs repairing or regulation.
The installation and maintenance of the products must be carried out by professionals.

2
2. Packing List (standard)
No.
Picture
Name
Quantity
1
Main engine
1
2
Manual release key
2
3
A
B
C
D
A
B
C
D
Remote control
2
4
Spring limit switch
accessories box / Magnetic
limit switch accessories box
1
4-1
or
Spring limit switch block
/ Magnetic limit switch block
1
4-2
Foundation bolt M8
4
4-3
Limit switch block mounting
screw M6X18
4
4-4
Nut M8
8
4-5
Flat washer Ø8
8
4-6
Spring washer Ø8
4

3
2. Packing List (optional)
No.
Picture
Name
Quantity
1
Steel gear rack
1m/pc
2
Nylon gear rack
1m/pc
3
Infrared sensor
1
4
0
8
5 6
97
4
1 2 3
Wireless keypad
1
5
Alarm lamp
1
6
Mounting plate
1
7
Protect cover for output gear
1
3. Technical parameters
Model
PY600AC
Power supply
220V/50Hz;110V/60Hz
Motor power
280W
Gate moving speed
13m/min
Maximum weight of gate
600Kg
Remote control distance
≥30m
Remote control mode
Single button mode

4
/ Three button mode
Limit switch
Spring limit switch
Magnetic limit switch
Noise
≤58dB
Working duty
S2, 15min
Recording of up remote controls
25
Frequency
433.92 MHz
Working temperature
-20°C ~ +70°C
Package weight
9.4Kg
4. Installation
PY600AC sliding gate opener is applicable to gate weight less than 600kg, and length of the sliding
gate should be less than 12m. The drive mode adopts the gear and rack transmission. This gate
opener must be installed inside the enclosure or yard for protection.
4.1 Installation drawing
⑤
④
③
②
0
8
5 6
97
4
1 2 3
⑧
①
⑦
⑥
Figure 1
①Gate opener; ②Wireless keypad (optional); ③Gate; ④Infrared sensor (optional);
⑤Alarm lamp (optional); ⑥Safety stop block; ⑦Gear rack; ⑧Remote control;
4.2 Size of main engine and accessories
4.2.1 Size of main engine

5
241
260
217
Figure 2 (1) Spring Limit Switch
260
241 213
Figure 2 (2) Magnetic Limit Switch
4.2.2 Size of mounting plate
107
150
204±0.3
90±0.3
Figure 3

6
4.3 Installation procedures
4.3.1 Preparation work before installation
Please ensure that the sliding gate is correctly installed, the gate rail is horizontal, and the gate can
glide back and forth smoothly when moved by hands before installing the gate opener.
Cable installation
Please bury the motor & power cable and controlling cable with PVC tube, and use two PVC tubes
to bury (motor & power cable) and (controlling cable) separately, so as to guarantee normal
operation of the gate opener and protect the cables from damages.
Concrete pedestal
Please cast a concrete pedestal with the size of 400mm x 250mm and depth of 200mm in advance,
so as to firmly install PY600AC gate opener. Please verify whether the distance between the
gate and gate opener is suitable before casting the pedestal.
Embedded screws
Concrete
Power line
Mounting plate
Foundation bolt
Figure 4
4.3.2 Main engine installation
a) Dismantle the plastic housing on the main engine before installation and keep relevant fasteners
properly;
b) Please prepare the power line for connecting mounting plate and main engine (the number of
power supply cable core shall not be less than 3 PCS, the sectional area of cable core shall not be
lower than 1.5mm²and the length shall be determined by users according to the field situation) due
to different installation environments;
c) Please unlock the main engine before installation, the unlock method is: insert the key, open the
manual release bar till it rotates by 90°as shown in Figure 5. Then turn the output gear and the gear
can be rotated easily;

7
Turn on 90°
Figure 5
4.3.3 Gear rack installation
Fix the mounting screws to the rack.
Put the rack on the output gear, and weld the mounting screw to the gate (each screw with one
solder joints firstly).
Unlock the motor and can pull the gate smoothly.
Please check whether there is a fit clearance between rack and output gear, as shown in Figure
7.
Weld all the mounting screws to the gate firmly.
Make sure that all racks on the same straight line.
Pull the gate after installed, make sure the entire trip is flexible no stuck.
Figure 6
The fit clearance of output gear and rack is shown in Figure 7 below:
1-21-2
GearGear rackrack
OutputOutput geargear
mmmm
Figure 7

8
Warnings
·To ensure safety, install safety stop blocks on both ends of the rails to prevent the gate out of the rail.
Before installing the main engine, make sure that the safety stop blocks are in place and whether it
has the function of preventing the gate from moving out of the rail and out of the safety range.
·Please ensure that the main engine and its components have good mechanical properties, and the
gate can operate flexibly when moved by hands before installing the main engine.
·In this product, one control can drive one main engine only, otherwise, the control system will be
damaged.
·Earth leakage circuit breaker must be installed where the gate movement can be seen, and the
minimum mounting height is 1.5m to protect it from being touched.
·After installation, please check whether the mechanical property is good or not, whether gate
movement after manual unlocking is flexible or not, and whether the infrared sensor (optional) is
installed correctly and effectively.
4.3.4 Limit switch adjustment
Spring limit switch - The installation site of spring limit switch is shown in Figure 8:
GateGate
SpringSpring limitlimit switchswitch
SpringSpring limitlimit switchswitch stopstop blockblock
GearGear rackrack
OutputOutput geargear
Figure 8
The installation of spring limit switch stop block is shown in Figure 9:
M6×18M6×18 M6×18M6×18
Figure 9

9
Magnetic limit switch - The installation site of magnetic limit switch is shown in Figure 10:
GateGate
MagnetsMagnets
MagneticMagnetic limitlimit switchswitch stopstop blockblock
GearGear rackrack
OutputOutput geargear
≤20mm
Figure 10
The installation of magnetic limit switch block is shown in Figure 11:
M6×18M6×18 M6×18M6×18
Left side mounting Right side mounting
Figure 11
Note: The default setting is right side mounting. (According to actual situation, please refer to the
“Note”of section 4.3.5.1 and 4.3.5.2 “Adjustment and operation”to adjust.)

10
4.3.5 Control board wiring
4.3.5.1 Standard control board
+
+
O
+
24VDC24VDC
GNDGND
I.RI.R
CLLMCLLM
COMCOM
OPLMOPLM
COMCOM
STPSTP
X5X5
10A10A 250V250V
CLSCLS
OPNOPN
X1X1
W U V PEPE
D2D2 D1D1 C C
SW1SW1
ONON
AN1AN1
LED1LED1
X2X2X3X3
PEPE N L
X8X8
M
24VDC24VDC
GNDGND
PowerPower
LampLamp CapacitorCapacitor
InfraredInfrared sensorsensor
LimitLimit switchswitch
EarthEarth
LED2LED2
ExternalExternal buttonbutton
switchswitch
X7X7
MotorMotor
Figure 12
Wiring instruction:
1. Connect L and N to the power supply of AC220V/50HZ; AC110V/60HZ; L is live wire, N is
Neutral wire, PE is grounding wire.
2. Connect LAMP to D1, D2; voltage: AC220V/50HZ; AC110V/60HZ.
3. Connect the motor wire U to the REV motor wire, connect W to the FWD motor wire, and
connect V to the motor common wire.
4. Connect C, C to the capacitor wire.
X5 Terminal
24VDC Power supply for fittings +24VDC （Electric current ≤50mA）;
GND Power ground;
I.R Photocell input (N.C.);
CLLM Close limit switch;
COM Limit switch common terminal;
OPLM Open limit switch.
X7 Terminal
COM Control button common terminal;
STP Stop control button (N.O.);
CLS Gate close control button (N.O.);
OPN Gate open control button (N.O.).

11
DIP Switch
1. External button switch. ON - Three button switch; OFF - One button switch (X7 terminal CLS
button can be used to circularly control the main engine OPEN/STOP/CLOSE /STOP).
2. Automatic close time.
3. Automatic close time.
2 ON 3 OFF: automatic close time is 15s,
2 OFF 3 ON: automatic close time is 30s,
2 OFF 3 OFF: automatic close time is 45s,
2 ON 3 ON: no automatic close function.
Infrared connection
Infrared photocell function: In the closing process, when infrared ray of the infrared sensor is
covered, the gate will open immediately, to protect user and property security.
The distance between photocell receiver and photocell emitter should be not less than 2 meters,
otherwise will affect the induction of the photocell.
If connect the infrared photocell, please remove the short connection between I.R and GND on the
X5 terminal.
24VDC24VDC
GNDGND
I.RI.R
CLLMCLLM
COMCOM
OPLMOPLM
COMCOM
STPSTP
X5X5
10A10A 250V250V
CLSCLS
OPNOPN
X1X1
PEPE N L
X8X8
ComCom OutOut
SetSet NCNC
InfraredInfrared receiverreceiver connectingconnecting
－ ＋
－ ＋
X7X7
InfraredInfrared emitteremitter connectingconnecting
Figure 13

12
Adjustment and operation
Remote control operation
When remote control is three button mode, three buttons on the remote control to control the main
engine OPEN/CLOSE/STOP separately.
When remote control is single button mode, one same button on the remote control to circularly
control the main engine OPEN/STOP/CLOSE/STOP.
ThreeThree buttonbutton modemode remoteremote controlcontrol SingleSingle buttonbutton modemode remoteremote controlcontrol
A
B
C
D
OPENOPEN
A
B
C
D
CLOSECLOSE
STOPSTOP
CLOSECLOSE
OPENOPEN
STOPSTOP
Figure 14
Add extra remote control (remote control learning): Remove the upper cover of main engine,
remove the upper cover of the control box, press the learning button AN1 on the control board, and
indicator light LED2 will flash once and then go out; press the same button on the remote control
twice, the LED2 flashes repeatedly and then goes out; remote control learning is succeed. At most
25 remote controls can be learned.
Delete remote control: Delete remote control that have been learned; press the learning button
AN1 and LED2 will be on; loosen the button until LED2 is off. This indicates that all remote controls
that learned previously have been deleted.
Note: To disengage gate opener, move the gate to the middle position, then close the clutch and
press the open button of external button switch to open the gate. If the gate opening direction is
wrong, can through the toggle switch SW1 on the control board or exchange the two motor
lines U and W. Please seriously observe whether the motor can stop automatically when the
gate fully opened. If the position cannot be limited correctly, please exchange limit switch
lines CLLM and OPLM.

13
4.3.5.1 Intelligent control board
L
PEPE
1313
LAMPLAMP PEPE
32
1456791010 1111 1212
8
MOTMOT
MOTMOT
COMCOM
MOT1MOT1
MOT2MOT2
CAPCAP
SPEEDSPEED GNDGND VCCVCC
N
L N
OFFOFF
ONON
X1X1
J5J5
U1U1
HALLHALL
J2J2
U2U2
S1S1
VR3VR3 VR4VR4
LEARNLEARN
POWERPOWER
J1J1
J6J6
J3J3
1313
1111
5 6
VR1VR1 VR2VR2
81010
SW1SW1
1 2 3
J4J4
12VDC12VDC
GNDGND
LimitLimit switchswitch
LoopLoop detetcordetetcor
O/S/CO/S/C switchswitch
ExternalExternal buttonbutton
PedestrianPedestrian switchswitch
M
PowerPower
EarthEarth
CapacitorCapacitor
LampLamp
InfraredInfrared sensorsensor
switchswitch
Figure 15
Wiring instruction:
1. Connect L and N to the power supply of AC220V/50HZ; AC110V/60HZ; L is live wire, N is
Neutral wire, and PE is grounding wire.
2. Connect LAMP to caution light; voltage: AC220V/50HZ; AC110V/60HZ.
3. Connect the motor wire MOT2 to the REV motor wire, connect MOT1 to the FWD motor wire,
and connect MOTCOM to the motor common wire.
4. Connect MOTCAP to the capacitor wire.
J2 (For the convenience of wiring, this terminal is accompanied with failure diagnosis light)
1. Gate close control button (N.O.)
2. Gate open control button (N.O.)
3. Stop control button (N.O.)
4. Control button common terminal
5. Open/Stop/Close/Stop loop control button (N.O.)
6. Pedestrian mode control button (N.O.)
J5 (For the convenience of wiring, this terminal is accompanied with failure diagnosis light)
7. Power supply for fittings: +12V（Electric current ≤100mA）;
8. Photocell input (N.C.); short out the device if not used.

14
9. GND
10. Loop detector (sensor coil) connector (N.O.)
In the closing process, once vehicles are detected by the loop detector, the gate will open
soon; when the vehicle passes, the gate will close automatically. When the gate is in a
halted state, it will keep this state when vehicles are detected; after the vehicle passes, the
gate will close automatically.
In the above loop detector function, users can make the gate close automatically 12
seconds later after the vehicle passes. Change the No.4 key of the dip switch on circuit
board, and the gate will close automatically 12 seconds later after the vehicle passes.
11. Close limit switch
12. Limit switch and other input signal common terminal
13. Open limit switch
Function adjustment
Functional parameters of the control board equipped with microprocessor can be adjusted through
potentiometer and dip switch, so as to meet different installation requirements.
1313
1212 SPEEDSPEED GNDGND VCCVCC
OFFOFF
ONON
X1X1
HALLHALL
U2U2
S1S1
VR3VR3 VR4VR4
LEARNLEARN
POWERPOWER
J1J1
1313
VR1VR1 VR2VR2
SW1SW1
1 2 3 4 5
Figure 16
Adjusting knob
VR1: This knob is used for motor working total time adjustment.
Clockwise rotation to increase, counter-clockwise rotation to reduce. The total time can be set to 10
seconds as minimum and 90 seconds as maximum (DIP switch 5 at ON position).
VR2: For brake force adjustment in limit position.
Clockwise rotation to increase, counter-clockwise rotation to reduce.
Rotate to minimum to cancel brake function in place.
VR3: For slow stop width adjustment.
Clockwise rotation to increase, counter-clockwise rotation to reduce.
VR4: For motor output force adjustment to keep safe usage.
Clockwise rotation to increase, counter-clockwise rotation to reduce.
Note: the default setting is VR1, VR2, VR3, VR4 are the maximum value, and the user can adjust
according to the actual requirement.
Warning: the motor output force cannot set too large, just to be able to drive the gate.

15
Dip switch
1. Soft start function. OFF - enabled; ON - disabled.
2. Limit switch setting. OFF- normal open (N.O.); ON - normal close (N.C.).
3. Automatic close time.
4. Automatic close time.
Setting for automatic close time:
3 OFF 4 ON: automatic close time is 12s,
3 ON 4 OFF: automatic close time is 24s,
3 ON 4 ON: automatic close time is 36s,
3 OFF 4 OFF: no automatic close function.
5. Must at ON position (PY600AC without obstacle detection function, must put 5 at ON position).
Infrared connection
Infrared photocell function: In the closing process, when infrared ray of the infrared sensor is
covered, the gate will open immediately, to protect user and property security.
The distance between photocell receiver and photocell emitter should be not less than 2 meters,
otherwise will affect the induction of the photocell.
If connect the infrared photocell, please remove the short connection between 8 and 9 on the J5
terminal.
1313
791010 11111212
8SPEEDSPEED GNDGND VCCVCC
OFFOFF
ONON
X1X1
J5J5
U1U1
HALLHALL
U2U2
S1S1
VR3VR3 VR4VR4
LEARNLEARN
POWERPOWER
J1J1
1313
1111
VR1VR1 VR2VR2
81010
SW1SW1
ComCom OutOut SetSet NCNC
InfraredInfrared receiverreceiver connectingconnecting InfraredInfrared emitteremitter connectingconnecting
－ ＋
－ ＋
Figure 17

16
Adjustment and operation
Remote control operation
When remote control is three button mode, three buttons on the remote control to control the main
engine OPEN/CLOSE/STOP separately.
When remote control is single button mode, one same button on the remote control to circularly
control the main engine OPEN/STO /CLOSE/STOP.
ThreeThree buttonbutton modemode remoteremote controlcontrol SingleSingle buttonbutton modemode remoteremote controlcontrol
A
B
C
D
OPENOPEN
A
B
C
D
CLOSECLOSE
STOPSTOP
CLOSECLOSE
OPENOPEN
STOPSTOP
PedestrianPedestrian modemode PedestrianPedestrian modemode
Figure 18
Add extra remote control (remote control learning): Remove the upper cover of main engine;
press the learning button S1 on the control board, and indicator light LEARN will flash once and then
go out; press the same button on the remote control twice, the LEARN flashes repeatedly and then
goes out; remote control learning is succeed. At most 25 remote controls can be learned.
Delete remote control: Delete remote control that have been learned; press the learning button
S1 and LEARN will be on; loosen the button until LEARN is off. This indicates that all remote
controls that learned previously have been deleted.
The fourth button on the remote control is for pedestrian mode, press the button the door will open
about 1 meter when the door is closed, for pedestrian only.
Note: To disengage gate opener, move the gate to the middle position, then close the clutch and
press the open button of external button switch to open the gate. If the gate opening direction is
wrong, exchange the two motor lines MOT2 and MOT1. Please seriously observe whether the
motor can stop automatically when the gate fully opened. If the position cannot be limited
correctly, please exchange limit switch lines 11 and 13.
5. Others
5.1 Maintenance
Check whether the gate operates normally every month.
For the sake of safety, each gate is suggested to be equipped with infrared protector, and regular
inspection is required.
Before installation and operation of the gate opener, please read all instructions carefully.
Our company has the right to change the instruction without prior notice.

17
5.2 Troubleshooting
Problems
Possible Reasons
Solutions
The gate cannot open
or close normally, and
LED does not light.
1.The power is off.
2.Fuse is burned.
3.Control board power wiring with
problem.
1.Switch on the power supply.
2.Check the fuse (code FU),
change the fuse if burnt.
3.Re wiring according to
instructions.
The gate can open but
cannot close.
1.Photocell wiring with problem.
2.Photocell mounting with
problem.
3.Photocell is blocked by objects.
1.If not connect photocell, please
make sure that the infrared port
and GND short circuit; if connect
infrared sensor, please make
sure the wiring is correct and the
photocell is N.C.
2.Make sure that the photocell
mounting position can be
mutually aligned.
3.Remove the obstacle.
Remote control
doesn’t work.
1.Battery level of the remote
control is low
2.Remote control learning is not
completed
1.Change the remote control
battery
2.Re-conduct remote control
learning
Press OPEN, CLOSE
button, the gate is not
moving, motor has
noise.
1.Capacitor is broken.
2.Capacitor is poor connected.
3.Gate moving is not smoothly.
1.Change capacitor.
2.Check the capacitor wiring.
3.According to the actual situation
to adjust the motor or the gate.
Not stop at the limit
position when opening
/ closing.
1. The limit direction is wrong.
2. The mounting of magnetic limit
switch with problem.
1.Check whether the limit switch
wiring is consistent with the actual
direction of operation.
2. Check whether the distance
between magnetic limit switch
and motor, and the height of the
magnetic limit switch can reach
up the mounting requirement.
Leakage switch
tripped.
Power supply line short circuit or
motor line short circuit.
Check wiring.
Remote control
working distance is too
short.
Signal is blocked.
Connect external receiver
antenna, 1.5 meters above
ground.
The gate moves to the
middle position to stop.
Motor output force is not enough.
Adjust the VR4.