JPM REAR TIPPER User manual

INSTRUCTIONS FOR USE

2
INSTRUCTIONS FOR USE
REAR TIPPER DROPSIDETHREEWAY TIPPER

3
ORIGINAL INSTRUCTIONS - English version
Version dated 30/09/2021
Any reproduction or translation, even partial, is prohibited without the explicit prior agreement of JPM.
The characteristics and information contained in this document are up-to-date when it is published. However, in the con-
text of its continuous improvement policy, JPM reserves the right to make changes without prior notice.
The up-to-date version of this document can be accessed on the website www.jpm-group.com.
QUALITY SYSTEMS
ISO 9001: 2015
IATF 16949: 2016
ENVIRONMENT
ISO 14001: 2015
QUALIFIED
OPERATOR

4
CONTENTS
1. Guarantee conditions 8
1.1. Guarantee duration 8
1.2. Guarantee extension 8
1.3. Purchase of a guarantee extension 8
1.4. Applications 8
1.5. Guarantee exclusions 9
2. Tipper components 10
2.1. Overview 10
2.2. Electricity and hydraulics (conguration with electrically driven pump unit) 12
3. Three-way tipper components 14
3.1. Overview 14
3.2. Electricity and hydraulics (conguration with electrically driven pump unit) 16
4. Dropside components 18
4.1. Overview 18

5
5. Use of the equipment 20
5.1. Symbols used in these instructions and the tting instructions 20
5.2. Warning 21
5.3. Rules to be observed by the user of the equipment 24
5.4. Before taking to the road 24
5.5. Loading 24
5.6. Tipping 26
5.7. Opening and closing of sideboards 28
5.8. Rear tipper operation 29
5.9. Three-way tipper operation 30
6. Use of the JPM options 36
6.1. Coupling devices 36
6.2. JPM TRIVA coupling devices 36
6.3. JPM TRIVA TP coupling devices 37
6.4. JPM Hookan hook 37
6.5. Rear cab locker 38
6.6. Locker in the tipper 38
6.7. Universal Door (old version) 39
6.8. Universal Door (new version) 40

6
6.9. Sideboard locking at 90° (only on TP three-way tipper) 41
6.10. Easydoor Rear Door 42
6.11. Easydoor Rear Door (new version) 43
6.12. Lashing 45
6.13. Aid for lifting the sideboards 46
6.14. Wireless remote control 46
6.15. Sideboard double safety device 46
6.16. Locking tipper with Tailgate, Crane or Gallows 47
6.17. Equipment with Tailgate, Crane or Gallows 48
6.18. Tool-holder 49
6.19. Extensions 50
6.20. Means of access 51
6.21. Locker under the tipper 52
6.22. Cab protective cap 52
7. Maintenance 53
7.1. Periodic maintenance 53
7.2. Verication and maintenance of the hydraulic circuit 53
7.3. Mechanical verication and maintenance 54

7
8. Spare parts 56
8.1. Information to be given 56
8.2. Wearing parts 56
8.3. JPM Network in France and Abroad 57
9. Troubleshooting 58
10. Technical characteristics (Tipper and Three-way Tipper) 62
10.1. Acoustic pressure level 62
10.2. Electromagnetic compatibility 62
10.3. Tipping 62
11. Contacts 63
11.1. Spare parts 63
11.2. After-Sales Service/Guarantee 63
CE CONFORMITY 64
Maintenance table 65

8
1. Guarantee conditions
1.1. Guarantee duration
The duration of the guarantee for the equipment supplied JPM against any fault in manufacturing, assembly when this is
carried out in our workshops, operation and against any material defect, is 24 (twenty-four) months from the date the vehicle
was rst put on the road.
1.2. Guarantee extension
The guarantee duration may be extended free of charge to 36 (thirty-six) months from the date the vehicle was rst put on
the road subject to the conditions that the owner of the vehicle registers on the website www.jpm-group.com within the
rst 12 months by sending his contact details and accepting the use of his data for commercial purposes.
1.3. Purchase of a guarantee extension
The guarantee duration may be extended to 4 or 5 years from the date the vehicle is rst put on the road subject to the
condition that the owner of the vehicle purchases a guarantee extension on-line on the website, www.jpm-group.com, wit-
hin the rst 12 months following the date the vehicle was rst put on the road.
1.4. Applications
Whatever the duration, the guarantee only concerns the replacement or repair of the part recognised to be defective, after
inspection and written agreement from JPM, without it being possible to cover labour, travel that the repair may necessitate,
or any damage caused by the immobilisation of the vehicle.
We will only accept responsibility for damage caused to the vehicle by the addition of bodywork or equipment carried out by
our services in cases where it is demonstrated technically that this possible damage is the result of defects in the equipment
or incorrect assembly on our part.

9
1.5. Guarantee exclusions
Whatever the duration, the guarantee will not apply in the case of:
- Installation non-compliant with the recommendations of JPM and the vehicle manufacturer.
- Negligence or incompetence in the use of the equipment.
- Breakage due to an obvious lack of maintenance.
- Intervention or modication performed outside the JPM network or with spare parts which do not come from JPM.
- Non-replacement of wearing parts.
- Use beyond the accepted possibilities (overloading and poor load distribution).
- Causes independent of the manufacturer.
- Non-return of defective parts.
- Tipping on soft ground that is not at.
- Intervention on the pressure relief valve of the hydraulic unit and removal of the plastic seal.
- Prolonged storage with the tipper raised.
Whatever the duration, the guarantee for the paintwork will not apply:
- For the loading area
- For tippers not primed and/or not painted by JPM (responsibility of the painter coachbuilder)
- For gravel projections
- In the case of accidents or impacts (knocks from buckets, diggers, reinforcing bars, etc.)
- In the case of mechanical, chemical or thermal eects linked to the products transported (particularly cement, lime, con-
crete, fertiliser, salts, coatings, etc.)
- In the case of incorrect maintenance of the tipper (prolonged absence of cleaning, salting of roads)
- In the case of the use of products containing acids, alkalis, acid salts, solvents, organic materials.
- On functional areas of contact or friction (hooks, lock plates, articulations)

10
2. Tipper components
2.1. Overview
Locator Name
A Tipper dropside
B Sideboard handle
C Telescopic cylinder
D Safety stand
E Electrically driven pump unit (GEP)
F Circuit breaker
G Fixing for side bumper tube
H Elbow tube for side bumper
I End piece for JPM side bumper prole
Locator Name
J Ladder rack
K Right rear pillar
L Rear door
M Left rear pillar
N Sideboard
O Subframe
P Mudguard support tube
Q Mudguard
R JPM side bumper prole

11
A
B
C
E
D
F
H
G
I
J
K
L
N
M
O
Q
P
R

12
2.2. Electricity and hydraulics (conguration with electrically driven pump unit)
7
8

13
Locator Name
1 Battery
2 250 A or 400 A fuse (Range 75)
3 Power relay
4 Hydraulic hose
5 Solenoid valve
6 Control box
7 Pressure switch (option)
8 Buzzer (option)
I Telescopic cylinder
J Electrically driven pump unit
K Circuit breaker

14
3. Three-way tipper components
3.1. Overview
Locator Name
A Ladder rack
B Sideboard handle
C Three-way tipper dropside
D Compass cylinder
E Subframe
F Fixing for side bumper tube
G Elbow tube for side bumper
H End piece for JPM side bumper prole
I Right rear pillar
J Sideboard
K Rear door
Locator Name
L Left rear pillar
M Spherical roller bearing
NLocking spindle for three-way tipper
articulation
O Electrically drive pump unit (GEP)
P Mudguard support tube
Q End of travel
R Safety stand
S Anti-projection mudguard
T Circuit breaker
U Sphere
V JPM side bumper prole

15
A
B
C
F
E
G
H
JI K L
S
U
V
T
O
R
Q
D
M
N
P

16
3.2. Electricity and hydraulics (conguration with electrically driven pump unit)
7 8

17
Locator Name
1 Battery
2 250 A fuse
3 Power relay
4 Hydraulic hose
5 Solenoid valve
6 Control box
7 Pressure switch (option)
8 Buzzer (option)
I Compass cylinder
JSpecial JPM three-way tipper
electrically driven pump unit
K Circuit breaker
X End of travel sensor

18
4. Dropside components
4.1. Overview
Locator Name
A Ladder rack
B Dropside
C End piece for JPM side bumper prole
D JPM side bumper prole
E Elbow tube for side bumper
F Mudguard support tube
G Anti-projection mudguard
Locator Name
H JPM anchoring ring
I Sideboard
J Right rear pillar
K Rear door
L Left rear pillar
M Sideboard lever
N Subframe

19
A
B
C
E
D
F
H
G
I
J
K
L
N
M

20
5. Use of the equipment
5.1. Symbols used in these instructions and the tting instructions
Warning symbol
Presence of danger or at-risk action for the user
Safety instruction
Suggestion symbol
Compulsory action symbol