JPS IRIS-IMSV User manual

IRIS-IMSV DRIVER
USER MANUAL
Version：V5.03

Safety Precautions and Warnings!
CAUTION! WARNING! !
Pay attention to these CAUTION, WARNING, and ! signals on the device or instruction documents.
They indicate danger to human body or damage to the device. Before installing and putting the device into
operation, please read the safety precautions and warnings following this page.
1. Make sure that the warning signs are kept in a legible condition and replace missing or damaged signs.
2. Before starting, familiarize yourself with the operation of the inverter. It may be too late if you start
working with the inverter before read this instruction manual.
3. Never permit unqualified personnel to operate the inverter.
! WARNING!
zThis inverter produces dangerous electrical voltages and controls rotating mechanical parts.
zDeath, severe injury or substantial damage to property can occur if the instructions in this operating
manual are not completed with.
zOnly personnel with appropriate qualifications should work with this inverter. These personnel must be
familiar with all the warning signs and precautions laid out in these operating instructions for the
transport, installation and operation of this device.
zThe successful and safe use of this inverter depends on the correct installation, commissioning,
operation and maintenance of the device.
zThis device operates at high voltages.
! CAUTION!
zThe DC-link capacitors remain charged to dangerous voltages even the power is removed. For this
reason it is not permissible to open the inverter cover until five (5) minutes after the power has been
turned off.
zWhen handling the open inverter it should be noted that live parts are exposed. Do not touch these live
parts.
zThe terminals R, S, T, U, V, W, P, N, B, PR, and BR can carry dangerous voltages even if the motor is
inoperative.
zOnly qualified personnel may connect, start the system up and repair faults. These personnel must be
thoroughly acquainted with all the warnings and operating procedures contained with this manual.
zCertain parameter settings may cause the device to start up automatically after power on or power
recover.
DEFINITIONS
zQualified Person
For the purposes of this manual and product labels, a qualified person is one who is familiar with the
installation, construction, operation and maintenance of this device and with hazards involved. In
addition, the person must be:
Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in
accordance with established safety practices.
Trained in the proper care and use of protective equipment in accordance with established safety
practices.
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Trained in rendering first aid.
zDANGER
For the purposes of this manual and product labels, DANGER indicates that loss of life, severe personal
injury or substantial property damage WILL result if proper precautions are not taken.
zWARNING
For the purposes of this manual and product labels, WARNING indicates that loss of life, severe personal
injury or substantial property damage CAN result if proper precautions are not taken.
zCAUTION
For the purpose of this manual and product labels, CAUTION indicates that minor personal injury or
property damage CAN result if proper precautions are not taken.
zNOTE
For the purpose of this manual and product labels, NOTES merely call attention to information that is
especially significant in understanding and operating the inverter.
! DANGER and WARNING
zMake sure that the location selected for installation is safe, protected from moisture and splash and
drip-proof!
zChildren and the general public must be prevented from accessing or approaching the equipment!
zThe equipment may only be used for the purpose specified by the manufacturer. Unauthorized
modifications and the use of spare parts and accessories that are not sold or recommended by the
manufacturer of the equipment can cause fires, electric shocks and injuries.
zKeep these operating instructions within easy reach and give them to all users!
! WARNING
This is a Class A product. In a domestic environment this product may cause radio interference in which case
the user may be required to take adequate measures.
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Contents
1.Production Introduction...................................................................................................................... 7
1.1 Check Items...................................................................................................................................................................... 7
1.2 Description of Nameplate Content ............................................................................................................................. 7
1.2.1 The Label on the Packing Case ............................................................................................................................. 7
1.2.2 The Driver Rating Label.......................................................................................................................................... 8
1.3The Specification of IRIS Series ..................................................................................................................................... 9
1.3.1The Rating .................................................................................................................................................................. 9
1.3.2 The Specification of Hardware............................................................................................................................ 10
2.Condition of Storage Environment .................................................................................................11
3.Attention of Installation.....................................................................................................................11
4.Outline Dimension ..............................................................................................................................12
5.Description of Wiring..........................................................................................................................13
5.1Power Terminal .............................................................................................................................................................. 13
5.1.1The Power Input Terminals (R, S, T) .................................................................................................................... 13
5.1.2The Output Terminals (U, V, W to Motor) .......................................................................................................... 13
5.2The Control Signal Terminals ...................................................................................................................................... 13
5.3 Brake Resistor Terminals ............................................................................................................................................. 14
5.4 The Input Reactor.......................................................................................................................................................... 15
5.5The Proper Screw Drive for Power Terminals........................................................................................................... 16
6.Basic Wiring Diagram for IRIS Series Drive.....................................................................................17
7. I/O Interface.........................................................................................................................................18
7.1The Map of I/O Terminal Position...............................................................................................................................18
7.1.1【0.5~2HP】Input/Output terminal on front side： ...................................................................................... 18
7.1.2【0.5~2HP】 Input/Output terminal on back side：..................................................................................... 19
7.1.3【3~30HP】Input/Output terminal on front side： ....................................................................................... 20
7.1.4 Definition of control signals ................................................................................................................................ 20
7.2 CON6 Comm., DI/O, AI, AM, PG_in, PG_out, XY_in Description.......................................................................... 21
7.3 XY Signal Input Description........................................................................................................................................ 23
8.Quick Start ............................................................................................................................................24
8.1Run Command Set from Digital Input Terminals .................................................................................................... 24
Step II Start to Run....................................................................................................................................................... 24
8.2 RUN Command Set from Control Panel.................................................................................................................... 25
8.2.1 R-Panel operation method： .............................................................................................................................. 25
8.2.2 C-Panel operation method：.............................................................................................................................. 25
8.3 Change the Definition of Motor’s Direction ......................................................................................................... 25
9.Parameter Description .......................................................................................................................26
9.1 IRIS-IMSV Parameter List ............................................................................................................................................. 26
9.2 Monitor Type Parameters’ Address........................................................................................................................ 32

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9.3Parameter’s Type ........................................................................................................................................................ 32
10. IRIS-IMSV Parameter Description .................................................................................................33
10.1 Driver Specification Group........................................................................................................................................ 33
10.2 Digital Input Group .................................................................................................................................................... 35
10.3 Digital Output Group................................................................................................................................................. 36
10.4 Analog Input Group ................................................................................................................................................... 37
10.4.1 Analog Input：AI1............................................................................................................................................... 37
10.4.2 Analog Input：AI2............................................................................................................................................... 38
10.5 Analog Output Group................................................................................................................................................ 41
10.6 Encoder Sensor Group............................................................................................................................................... 44
10.7 IMSV Motor Group...................................................................................................................................................... 45
10.8 IMSV Control Group.................................................................................................................................................... 46
10.9 IMSV Multi-Speed Setting Group ............................................................................................................................ 52
10.10 IMSV Acc/Dec/S-curve Group................................................................................................................................. 53
10.11 DC-BUS Adjust Group .............................................................................................................................................. 56
10.12 Thermistor Adjust Group ........................................................................................................................................ 56
10.13 FAN Adjust Group..................................................................................................................................................... 57
11. Digital Input Function.....................................................................................................................58
12. Digital Output Function..................................................................................................................63
13. Flip-Flop Function Description......................................................................................................65
13.1 Pulse-Couter Group.................................................................................................................................................... 65
13.1.1 Pulse-Counter Parameters................................................................................................................................. 65
13.1.2 Pulse-Counter Digital Input...............................................................................................................................65
13.1.3 Pulse-Counter Digital Output ........................................................................................................................... 65
13.2 FlipFlop Group............................................................................................................................................................. 66
13.2.1 FlipFlop Group Parameters ...............................................................................................................................66
13.2.2 FlipFlop Group Digital-Input............................................................................................................................. 66
13.2.3 FlipFlop Group Digital-Output.......................................................................................................................... 66
13.2.4 General Flip-Flop ................................................................................................................................................. 67
13.2.5 D-Type Flip-Flop .................................................................................................................................................. 68
13.2.6 T-Type Flip-Flop................................................................................................................................................... 69
13.3 Timer Group................................................................................................................................................................. 70
13.3.1 Timer Group Parameters.................................................................................................................................... 70
13.3.2 Timer Group Digital-Input................................................................................................................................. 70
13.3.3 Timer Group Digital-Output.............................................................................................................................. 70
13.3.4 Timer Function (Delay Off Mode)..................................................................................................................... 71
13.3.5 Timer Function (Delay On Mode)..................................................................................................................... 71
13.3.6 Timer Function (Auto On/Off Mode) ............................................................................................................... 72
13.4 Speed Compare Group .............................................................................................................................................. 73
13.4.1 Speed Compare Group Parameters................................................................................................................. 73
13.4.2 Speed Compare Group Digital-Input .............................................................................................................. 73

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13.4.3 Speed Compare Group Digital-Ouput............................................................................................................. 73
13.5 Speed Up / Down Counter........................................................................................................................................ 74
13.5.1 Speed Up/Down Counter Parameters............................................................................................................. 74
13.5.2 Speed Up/Down Counter Digital-Input .......................................................................................................... 76
13.5.3 Speed Up/Down Counter Digital-Ouput ........................................................................................................ 76
13.5.4 PulseType-Speed Up/Down Counter .............................................................................................................. 77
13.5.5 Level Type-Speed Up/Down Counter.............................................................................................................. 78
13.6 Rotary Switch Group .................................................................................................................................................. 79
13.6.1 Rotary Switch Group Parameters..................................................................................................................... 79
13.6.2 Rotary Switch Group Digital-Input .................................................................................................................. 79
13.6.3 Rotary Switch Group Digital-Output............................................................................................................... 80
13.7 PID Function ................................................................................................................................................................ 81
13.7.1 PID Function Parameters................................................................................................................................... 81
13.7.2 PID Function Digital-Input................................................................................................................................. 83
13.7.3 PID Function Digital-Output ............................................................................................................................. 83
13.7.4 PID Function Block .............................................................................................................................................. 83
14. PCMD Mode.......................................................................................................................................84
14.1 PCMD Rule.................................................................................................................................................................... 84
14.2 PCMD Connection....................................................................................................................................................... 84
14.3 PCMD Function Block................................................................................................................................................. 85
14.4 PCMD Function Group............................................................................................................................................... 86
14.4.1 PCMD Group Parameters................................................................................................................................... 86
14.4.2 PCMD Group Digital Input................................................................................................................................. 88
14.4.3 PCMD Group Digital Output.............................................................................................................................. 88
14.5 PCMD Function Basic Example ................................................................................................................................ 89
14.5.1 PCMD Parameter Setting................................................................................................................................... 89
14.5.2 PCMD Start............................................................................................................................................................ 89
15. Alarm Message and Maintenance ................................................................................................90
15.1 Display of Alarm Message......................................................................................................................................... 90
15.2 Maintenance of Alarm Message .............................................................................................................................. 90
16. CE Certificate.....................................................................................................................................94
16.1 EMC Certificate............................................................................................................................................................ 94
16.2 LVD Certificate............................................................................................................................................................. 95
17. Control Panel Description ..............................................................................................................96
17.1 C-Panel Operational ................................................................................................................................................... 96
17.1.1 Lock and unlock................................................................................................................................................... 96
17.1.2 Change mode....................................................................................................................................................... 96
17.1.3 Monitor mode ...................................................................................................................................................... 96
17.1.4 Use the fly wheel function in the monitor mode.......................................................................................... 97
17.1.5 Parameter mode (select, read, edit, write)..................................................................................................... 98
17.1.6 RESET Function .................................................................................................................................................... 99

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17.2 R-PANEL Operational ...............................................................................................................................................100
17.2.1 Control Mode 【CTL MODE】........................................................................................................................100
17.2.2 Monitor Mode 【MON MODE】 ....................................................................................................................100
17.2.3 Parameter Editing Mode 【PAR MODE】....................................................................................................101
17.2.4 ALARM MODE【ALM MODE】........................................................................................................................101
17.2.5 RD / WT【Single-Word】/【Double-Word】Parameters .........................................................................102
17.2.6 Single-Word】/【Double-Word】Negative Numbers...............................................................................103
17.2.7 Alarm Mode of R-Panel【ALM Code Description】 ...................................................................................104
17.2.8【Definition of Cables】 ...................................................................................................................................104

1.Production Introduction
1.1 Check Items
To avoid the carelessness during packing and delivery, please check the list below carefully。
Items Amount Contents
IRIS IMSV Manual 1 book Please read carefully and keep with care for referring usage.
IRIS IMSV Driver 1 set
Check the spec. of the device with the case label is same or not.
Check the out looking of the device to make sure that there is no defect on it.
All screws should be tighten and exist.
Encoder
Feedback cable 1 set Make sure content in the package(cable had been tested before packing)。
※Attached only when driver rated current higher than 11A
If any miss or defect happened, please contact with the agency to get resolve of the problem.
1.2 Description of Nameplate Content
1.2.1 The Label on the Packing Case
2R5-IMS
V
-PCMD-A-
R
220V
The contents of indication:
1. 2R5 Æ Indicates that this driver should access 220 Volt power and the rated output is 5A.
2. IMSV Æ Suit for Induction motor with encoder feedback.
3. PCMD Æ Stndard type. Pulse Command Mode embedded.
4. A Æ Indicates that this driver is an Advanced type.
5. R Æ Indicates that the control panel of this driver .
Description of Control Panel
C C-Panel
R R-Panel
6. 220V Æ Indicate the suitable power rating individually.
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1.2.2 The Driver Rating Label
The figure below is a sample of the rating label that is put on the outside of the driver.
MODEL 2R5-IMSV-PCMD-A-C
INPUT AC 3ψ220V / 50/60HZ
OUPUT 3ψ5A/ 2KVA/ 0~400HZ
Serial NO 080A0001
MADE IN TAIWAN
The contents of rating label are showed below:
2 : 220VAC
Input voltage 4 : 380VAC
Model series R : IRIS Series
Output current According to Driver-Current
Suit motor IMSV : Induction Motor Type
Firmware Standard
Function Factory Only
Panel R Panel
MODEL：2 R □ - IMSV- STD - A- R
Power-Type A.C. 1 or 3 Phase, 220Volt.
Power Frequency 50Hz/60Hz
INPUT ：AC3Ø220 / 50/60HZ
Phase / Current 3Phase/5A
Capacitance (KVA) 2KVA
Output Frequency Range 0 ~ 400HZ
OUTPUT : 3Ø5A 2KVA / 0~400Hz
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1.3The Specification of IRIS Series
1.3.1The Rating
220V Series：
2R□ 2 3P5 5 7 11 17 24 33 46 61 90
Output Current 2 3.5 5 7 11 17 24 33 46 61 90
Horse Power(HP) 0.5 1 1.5 2 3 5 7.5 10 15 20 30
Rated Capacity(KVA) 0.65 1.3 1.8 2.5 4.0 6.5 9.5 13 19 25 34
Rated Power(KW) 0.4 0.75 1 1.5 2.2 3.7 5.5 7.5 11 15 22.5
Max Output Voltage(V) Match 3 phase Input Voltage
Dimension P1 P2 P3 P4
380V Series：
4R□ 5P5 8P5 12 17 23 31 45
Output Current(A) 5.5 8.5 12 17 23 31 45
Horse Power(HP) 3 5 7.5 10 15 20 30
Rated Capacity(KVA) 4.0 6.5 9.5 13 19 25 34
Rated Power(KW) 2.2 3.7 5.5 7.5 11 15 22.5
Max Output Voltage(V) Match 3 phase Input Voltage
Dimension P2 P3 P4

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1.3.2 The Specification of Hardware
2R◇- IMSV- STD - □
□Driver type A Type
Digital Input 6 Unit
<=2HP 1 Unit
Digital Output(Signal) >2HP 2 Unit
<=2HP Without
Digital Output (Relay) >2HP 1 Unit
Analog Input 2 Unit(12bit resolution)
Analog Output 1 Unit
RS485 Communication Interface 2 Units
Fan Malfunction & Precaution Function Included
Over Heat Protect Function Included
PG Feedback Interface 1Unit
Brake Discharge MOS-FET Included
External Received Interface 1 Unit

2.Condition of Storage Environment
This driver should be contained in the packing case. If do not use this driver temporarily, in order to ensure
this driver in our warranty scope, please follow the items below:
zThe ambient temperature must be in the scope of - 20℃ to +65℃, relative humidity 0% to 95%, and no
dew clings.
zMust be preserved in the environment that is dustless, stainless, and dry.
zAvoid to store under the environment that has caustic gas or liquid.
3.Attention of Installation
! WARNING
To guarantee the safe operation of the equipment it must be installed and commissioned properly by
qualified personnel in compliance with warnings laid down in these operating instructions.
Take particular note of the general and regional installation and safety regulations regarding work on high
voltage regulations, as well as the relevant regulations regarding the correct use of tools and personal
protective gear.
Make sure that the unobstructed clearance for each of the cooling inlets and outlets above and below the
inverter is at least 100mm.
Make sure that a space of 40mm is kept free at the sides of the inverter to permit the cooling air to escape
from the side slits.
>10cm
>4cm
>10cm
>4cm
Cooling Air 保持
Cooling Air
Ensure that the temperature does not exceed the specified level when the inverter is installed in cubicle.
Avoid excessive vibration and shaking of the equipment.
Do not be obstructing the cooling fan that installed on the inverter, it is used to build proper airflow for heat
sink thermo dissipation. And do not touch the fan hole when it is running.
Please consider the possible use of options, such as RFI suppression filters at the planning stage.
! WARNING
To prevent electrical shock, do not open cover for at least 5 minutes after removing AC power to allow
capacitors to discharge.
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4.Outline Dimension
P1：0.5HP~2HP Unit：mm P2：3HP~5HP Unit：mm
P3：7.5 HP~10HP Unit：mm P4：15HP~30HP Unit：mm
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5.Description of Wiring
The upper cover must be removed in order to connect the electrical leads.
5.1Power Terminal
The power terminals are divided into three portions:
1. The power input terminals (R, S, T) receives power for the operation of the inverter.
2. The output terminals (U, V, and W) deliver output power to motor.
3. Brake resistor should be connects to icon .
! NOTE: The terminal has icon should be connected to Earth properly.
! WARNING: Never connect power source line to U, V, W, P, N, B terminals.
5.1.1The Power Input Terminals (R, S, T)
! WARNING! NOTE!
zThe power input terminals are R, S, and T. Never connect power source line to U, V, W, P, N, B terminals.
zBetween the power source and driver, add NFB for system protection.
zThere are static sensitive components inside the Printed Circuit Board. Avoid touching the boards or
components with your hands or metal objects.
zMake sure to connect the power terminals tight and correctly.
zMake sure that the power source supplies the correct voltage and is designed for the necessary current.
zThe terminal has icon should be connected to Earth properly.
5.1.2The Output Terminals (U, V, W to Motor)
zMake sure the motor’s rated voltage and current are suitable with driver’s specification.
!WARNING: Do not insert contactors between driver and motor; the U, V, W terminals should be connected
to motor directly.
5.2The Control Signal Terminals
!WARNING! NOTE!
All the input/output control signal lines, or remote panel lines and communication lines must be laid
separately from the high current power/motor/brake lines. They must not be fed through the same cable
conduit/trucking.
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5.3 Brake Resistor Terminals
! NOTE: This driver contains braking discharge circuits. The terminals have icon are used to
connect external resistor to discharge the re-generating energy when in braking condition.
Refer to the list below when choosing resistor for braking discharge. The wattage of resistor can be increased
for heavier re-generating energy or higher discharge duty.
Model Resistance（ohm） Wattage (W)
2R2 400 40
2R3P5 300 60
2R5 200 80
2R7 100 150
2R11 60 250
2R17 40 300
2R24 30 500
2R33 20 600
2R46 15 1000
2R61 10 1500
2R90 10 2000
4R5P5 250 250
4R8P5 150 300
4R12 100 500
4R17 75 750
4R23 50 1000
4R31 40 1500
4R45 40 2000
The discharge duty is 10 ％
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5.4 The Input Reactor
When power supply capacity is larger than 500KVA and /or using thyrister, phase advance capacitor etc. from
same power supply, must fit an A.C.L. in front of R.S.T. power input to curb instantaneous current and to
improve power efficient ratio. Refer to the list below to choose proper reactance.
Voltage (V) Model Current (A) Inductance
2R2 6 1.8mH
2R3P5 6 1.8mH
2R5 6 1.8mH
2R7 10 1.1mH
2R11 11 0.71mH
2R17 17 0.53mH
2R24 24 0.35mH
2R33 33 0.26mH
2R46 46 0.18mH
2R61 61 0.13mH
220
2R90 120 0.09mH
4R5P5 7.5 3.6mH
4R8P5 10 2.2mH
4R12 15 1.42mH
4R17 20 1.0mH
4R23 30 0.7mH
4R31 40 0.53mH
380
4R45 60 0.36mH

5.5The Proper Screw Drive for Power Terminals
It is necessary to choose proper tool for wiring connection to avoid screw stripped or burst. Please refer to the
list below to choose a proper screw drive for driving power terminals.
A - B mm C mm D mm P mm L mm
0.6 - 3.3 3.3 - - -
B C mm D mm P mm L mm
#0 3.3 - - -
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6.Basic Wiring Diagram for IRIS Series Drive
EMI
NFB
POWER
SOURCE
Filter IGBT
0V ~ +10V RANGE
-10V ~ +10V RANGE
G24
REV
FWD
DI4
DI3
DI2
DI1
PHOTO
ISOLATED
DIGITAL
INPUT PORT
MOTOR
R
S
T
E
ACOM
V5T
ACOM
AM1
RY3A
RY3B
MAX. RATING
200V, 3A
OPEN
COLLECTER
24V
DO1
DO2
U
V
W
POTENTIAL
METER AI1
BRAKE
24V
LCD-485
G24
DO3
24V
485-B
485-A
TO PLC、
HMI、、、
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7. I/O Interface
7.1The Map of I/O Terminal Position
Refer to the position map to locate the terminals or interface.
7.1.1【0.5~2HP】Input/Output terminal on front side：
DB2(M)：PG IN
TM1 TM2
DB1(F)：XY IN
DI1 DI2 DI3 DI4 DI5 DI6 DO1 DO2 DO3 AI2 AI1 5V AM1 485B 485A
ACOM 24V G24
XY_IN
PIN Signal
1 X+
2 X-
3 Y+
4 Y-
5
6 ---
7 5V
8 ACOM
9 ---
FG SHIELD
DB1(F)：XY_IN DB2(M)：PG_IN
PG_IN
1A+
2A-
3B+
4B-
5C+
6C-
7
8
9
10
11
12
---
13 V5
14
15 PGND
FG SHIELD
TM1： Terminal Spec. IEC 130V，8A
Digital Input：DI1 ~ DI6。
Digital Ouput：DO1 ~ DO3。
Voltage Ground：G24。
TM2： Terminal Spec. IEC 130V，8A
Voltage Output：4V。
Analog Output：AM1。
Analog Input：AI1、AI2。
Voltage Output：T5V、(ACOM)。
RS485 Communication(485-A，485-B)。
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7.1.2【0.5~2HP】 Input/Output terminal on back side：
DB3(M)：PG OUT
PG_OUT
CON9 9PinD-sub(Male) Signal
Pin1 Pin 1 OA+
Pin2 Pin 2 OA-
Pin3 Pin 3 OB+
Pin4 Pin 4 OB-
Pin5 Pin 5 OC+
Pin6 Pin 6 OC-
Pin 7 ---
Pin7 Pin 8 VSS-D
Pin 9 ---
Pin8 FG SHIELD
DB3(M)：PG_OUT
＊PG_OUT：use cable with DB9M-SC8P-0.5M。
＊DB9M-SC8P-0.5M：Optional。
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