JR ProPo Forza 450 User manual

ASSEMBLY
MANUAL
This photo de
pi
cts an asse
mbl
ed model
Specifications
Length 663mm Main
rotor
blades 325mm Tail
output
shaft
dia.
04
Gear ratio 9.07 : 1 : 4.29
Height 222mm Main
shaft
dia.
06
Tail
rotor
dia. 155.5mm
Li-po
battery
3cell
2.200 ~ 2.700mAh
Width 135mm Main
rotor
Oia. 731mm Control system 120° CCPM
Tail
drive
system:
Belt drive
Gross
weight
820g
~
CONTENTS
1.
Introduction ···························································································································P.2-
P.5
2.
Additional
Items
Required
···············································································································P.5
3.
Tools
Required
for
Assembly,
Useful
Tools.
Universal
Links. Indication of
Temporary
Fixation ············P.6
4.
Nut
and
Bolt
Types.
Prevention of
Loosened
Bolts. Tightening Bolts.
Grease.
Sanding ·····················P.7
5.
Assembly
Procedure
1 ············································································································P.8-
P.9
6.
Assembly
Procedure
2 ·········································································································P.9-
P.11
7.
Assembly
Procedure
3 ·········································································································P.11 -
P.12
8.
Assembly
Procedure
4 ··················································································································P.
13
9.
Assembly
Procedure
5 ·········································································································P.14-
P.17
10.
Assembly
Procedure
6 ·········································································································P.18-
P.20
11.
Installation
Examples
for Battery,
ESC
··························································································P.
21
12.
Choosing your Battery ··················································································································P.22
13.
When
Repair
is
Necessary
···································································································P.23-
P.25
14.
Overall
Basic Adjustment after
Assembly
·······················································································P.26
15.
Setting
and
Adjustment of
the
Transmitter ···········································································P.27-
P.28
16.
Final
Checks
Prior
to
Flight ································································································P.28-
P.29
17.
Fine
Adjustment Following Test Flight ··························································································P.
29
18.
Read
Prior
to
Flight ············································································································P.30-
P.31
19.
Parts
List ···························································································································P32.-
P.37
20.
Product Warranty
and
Indemnification
of
LiabilitY.
Repair
and
After-Sales
Service.
Transfer
of
Product P.
38
21.
MEMO
··········································································································································P.39

INTRODUCTION
Thank
you for
purchasing
this
JR
product.
The FORZA
450
is
an electric helicopter perfect
for
beginners.
but
will also
satisfy
the needs
of
advanced
and 3D flyers.
In
addition
to
the
basic
assembly kit. we have several combo
options
available such as the
kit
with motor+ESC, and a
combo
including
servos. receiver. 3 axis gyro. motor and
ESC.
Please
be
sure
to
understand
the
instructions
in this manual before commencing assembly.
BE
SURE
TO
OBSERVE THESE SAFETY PRECAUTIONS
Do
not
assemble or fly this helicopter
without
seeking expert assistance.
Be
sure
to
receive
guidance
from our dealer
or an
advanced
pilot. An
instructor
helping
you
is requested
to
fully observe
not
only the
instructions
and
precautions
in
this manual
but
also the rules
and
guidelines
for
flight.
In
order
to
prevent fire or injury,
always
observe the stated
safety
precautions
each time
you
go
flying.
The manual describes warnings, dangers and
cautions
for safe assembly and flying. They are very important.
The
following
symbols are used
to
indicate
the
precautions
for
preventing
accidents
due
to
erroneous
handling
of
this
product. Please
be
sure
to
follow
these
instructions.
&DANGER
& WARNING
&NOTE
Neglect
of
this
precautionary
notice is very likely
to
result
in
death or serious injury
to
the
user.
Neglect
of
this
precautionary
notice is likely
to
result
in
death. serious injury or damage
to
property.
Neglect
of
this
precautionary
notice is
not
likely
to
result in death or serious injury
but
may
result in injury or damage
to
property.
TAKE GUIDANCE FROM OUR DEALER OR ADVANCED PILOT
This helicopter
is
not
a toy.
If
you
are a beginner with
R/C
helicopters. or if you are unfamiliar
with
electric powered models. do
not
try
to
assemble
or fly
this
model by yourself.
Because many
parts
are already assembled. it may
look
simple
and
easy
to
operate. However. it
actually
requires
extremely delicate assembly,
adjustment
and operation.
Take
appropriate
guidance
from our dealer or an
advanced
pilot
so
that
you can enjoy flying
this
model and experience
its full performance.
If
you cannot complete the assembly
by
yourself. it
is
recommended you take guidance from our dealer or
an
advanced pilot. When you first fly the model.
be
sure to ask for assistance. Flying the helicopter alone
may
involve great
danger to yourself or others.
as
well
as
damaging the helicopter. Getting proper guidance helps prevent accidents and damage.
Also. please pay close
attention
to
the use and care
of
peripheral equipment
including
the battery, charger. etc.
BUY A RADIO CONTROL INSURANCE POLICY
Please
be
sure
to
purchase a "radio control insurance policy".
For details. please inquire with our
distributors
or an insurance agent.
BE
CAREFUL
WHEN
HANDLING
PARTS
SUCH
AS
THE
BATTERY
OR
CHARGER
Improper
handling
may result in electric
shock.
burn. explosion. or fire.
Do
not
use the charger or batteries near an open flame. If a power generator is used. do
not
use an open flame near it.
the fuel. or
any
related devices.
Cigarettes may also cause
fire-
do
not
operate this
product
or related devices while smoking.
Please
follow
the
guidance
from related
Instruction
manuals while
using
this product.
When
linking
the connectors. please wear fire-resistant gloves
to
prevent electric
shock
and burns.
When
not
flying, please
unplug
the
battery
connectors.
While
storing
or moving the battery, please use special
battery
cases.
Do
not
store batteries
in
a high temperature environment such as a car
trunk.
P.2

PRECAUTIONS FOR HANDLING
e Immediately after flight, the motor. speed control and battery are very hot.
Be
careful to avoid a
fire
or
burn.
e Accessories such
as
the battery and electrical parts should
be
handled with care.
If
the insulation
is
torn
or
the
connector
is
shorted. you could
be
burnt or injured.
Read
the instructions for
use
of such accessories before handling.
e
Do
not charge or discharge the battery near an open
flame
or
in
a hot environment.
e Unnecessary disassembly
or
modification of any components are strictly prohibited.
Neglect of this could result
in
a fault and
/or
accident.
e Stop and unplug the motor before doing the following actions:
CD
When you make adjustments to the helicopter
or
the control sysytem.
(1)
When you replace any accessories
or
parts.
@When
the helicopter has something wrong
or
when you note unusual noise.
smell
or vibration.
®When
danger
is
expected.
e
Use
parts only within their service limits. if indicated.
e
In
order to realize a pleasant flight, try to keep appropriate gear backlash. movable parts moving smoothly, bolts
tightened. and parts lubricated
or
replaced as required.
PRECAUTIONS FOR SAFE FLIGHT
The
model
could
crash
due
to
slight
assembly
failure. operational
mistake.
service
failure (loose bolts.
etc.).
interference
and
so
on.
Always
keep
in
mind
that
the
radio control helicopter
which
is
controlled
by
radio
frequency,
may
go
out of control for
some
reason.
and
the
operator should
pay
attention
to
himself/herself
and
the
surrounding environment at
all
times
for
safe
flying.
rg
To
fly
the
helicopter. it
is
necessary
to
fully
master
operational skills for flight
as
well
as
basic flight
methods.
Receive
guidance
from
our
distributor
or
an
experienced
pilot
and
operate
under
their instructions.
rg
If
you
notice
an
abnormality
before
flight,
be
sure
to
eliminate
the
cause
before
flying.
rg
If
two
or
more
radio
devices
are
used
simultaneously
on
the
same
frequency,
you
can
not
operate
the
helicopter
because
of
interference.
If
someone
else
is
using
the
same
frequency,
operation
may
stop.
If
there
is
interference
despite
no
one
using
the
same
frequency, a
source
of
interference
exists.
Never
fly
until this interference
has
been
cleared.
FLYING SITE AND RANGE
CD
The flying range of the helicopter can
be
defined
as
the distance where it can receive the radio frequency signal
from
the
transmitter. However its true range
is
limited to where you can confirm the behaviors of the helicopter with your own
eyes.
®Never
operate
the
helicopter
in
a
place
where
you
may
lose
sight
of
it.
or
the
radio
signal
from
your
transmitter
fails
to
reach
it-
as
a
crash
is
very
likely.
®Try
to
understand
the
surroundings
at
all
times
and
never
fly
in
bad
weather.
such
as
strong
wind
or
rain.
at
night
or
in
low
visibility.
®Never
fly
in
a place where there
are
people. cars. schools. hospitals. other buildings or obstacles. or by a river
or
on
the seashore; fly at
an
exclusive airfield where radio signals
are
controlled.
®Do
not fly near roads. tracks. electric lines. high-tension lines or other objects determined dangerous.
®Please
do not let the noises of
main
rotor blades
or
other parts disturb the surroundings.
Observe these rules and manners to help enjoy this R/C helicopter.
PRECAUTIONS FOR THE OPERATOR
The following items
are
precautions for the operator flying this R/C helicopter.
Be
sure to observe them.
CD
The following persons or those
in
the following states should never operate this helicopter:
e Infants. children. or other persons who have no knowledge
or
experience of R/C helicopters.
e Pregnant woman.
e When you are tired. ill, under influence of medicine
or
alcohol and cannot make proper judgments
in
safe operation.
e
When
you
are
a
beginner
or
borrow
someone's
radio
control
helicopter
and
have
not
taken
sufficient
safety
guidance
on
the
operating
methods.
e Those who are believed to
be
incapable of flying a radio control helicopter.
(1)
Wear easy-to-move clothes.
e
Choose
to
w
ear
clothes
w
hose
edges
or
hems
can
not
come
into
contact
w
ith
the
rotating
parts
of
the
helicopter.
the
antenna
or
controls
on
the
transmitter.
endangering
you.
e
It
is
very dangerous if accessories such
as
rings, bracelets. etc.
are
caught by the helicopter or the transmitter.
Remove
them and bundle long hair
so
that they will not
be
caught.
P.3

e
In
order
to
protect
your
feet. wear solid.
easy-to-move
shoes.
avoiding
sandals
or
high-heel
shoes.
e Wear a cap, gloves.
sunglasses
or
goggles
as required.
@Do
not
fly the Helicopter in an
unnatural
posture.
e Avoid
standing
in
an
unstable
or slippery
position.
e Do
not
fly while
looking
backward.
sitting
or lying.
e Do
not
bring
the
helicopter
too
close
to
the
operator
or
surrounding
people
(if
there are
bystanders.
make sure
that
they are behind the
operator).
®Take
sufficient
flight
breaks.
e An excessively long
flight
makes the
operator
lose
his/her
concentration
due
to
fatigue. leading
to
accidents.
Take
adequate
flight
breaks.
Avoid
an
unreasonably
long flight,
which
could result in unexpected
accidents
or
injuries.
PRECAUTIONS FOR STARTING
CD
Make sure the bolts for the blades (main rotor. tail rotor) are properly
tightened-
there should
be
some movement possible.
Check
all other screws
to
confirm they are
properly
tightened. Retighten
any
loose screws.
tl)
Make
sure
that
no
tool used
for
assembly or
adjustment
has
been left in the
helicopter
body,
and
that
all
parts
affecting
flight performance are free from
fault.
@
Keep
the airfield as neat and tidy as possible and place the helicopter
in
a stable place (objects such as cables. wires. strings,
debris
of
broken parts. screws. etc.,
may
be
scattered
by
the wind pressure from the rotor and damage the helicopter).
®Make
sure
that
the
batteries
in the
transmitter
and
the receiver are
fully
charged.
®Always
turn on the
transmitter
first.
®Conduct
a
distance
(range)
test
of
the transmitter.
Follow
the directions
of
your
transmitter
manufacturer.
but
generally
with
the
antenna
collapsed. move 15m or so from the helicopter. Move the
controls
and
confirm movement
of
the
helicopter
servos. If
they
do
not
move properly,
check
the cause
and
have it repaired.
if
necessary.
!J)
a.
Extend the transmitter's antenna to its full length. Put the receiver's antenna through an antenna tube and make sure
that
it can easily receive the radio signal. ensuring it cannot
be
caught by moving parts (do
not
bend or bundle the antenna).
b.
When
using
a 2.4GHz transmitter. please
adjust
the
antenna
as directed in the manual supplied
with
the transmitter.
0
Starting
CD
When
starting
the
motor.
make
sure
that
there
is
no
person.
animal
or
obstacle around
the
helicopter.
which
may
be
caught
by
the
rotors.
tl)
After
starting
the motor. please
understand
setting the
throttle
stick
I trim
to
slowest position stops the motor. Rising
the rotation speed suddenly is very dangerous.
Start
the
rotation
gradually using the slow
start
function
of
the
ESC.
After
the main rotor is rotating,
abrupt
stick
operation will cause the helicopter
to
rise quickly. Please set the
stick
to
medium-slow
position
and wait.
Make
sure the rise
of
the rotor speed
follows
your
stick
operation.
@When
moving
to
a
take-off
site. note
that
if
your
clothes
contact
the
transmitter
sticks.
the
rotor
may
suddenly
start
running. Please proceed
with
caution.
®When
lifting
the
helicopter
into
the air.
be
sure
to
remain
at
least
1Om
or more
away
from it.
®Land
before
adjusting
the
transmitter
or helicopter. Do
not
allow
part
of
your
body
or clothes
to
contact
the
transmitter
sticks
by mistake.
and
do
not
put
the
transmitter
down
in a
standing
position
because wind. etc. may tip
the
transmitter
over. bumping the
throttle
stick.
and
causing
the
helicopter
to
suddenly
leap
into
the air.
endangering
yourself
or others.
® Do
not
put
your
hand
or
any
objects
into
the movable
parts
while they are running.
!J)
When
checking
the
tracking
adjustment
stay
at
least
5m
or more from the helicopter.
0
Stopping
Move the
throttle
stick
down
and
allow
the motor
and
main
rotor
blades
to
stop
completely. Hold the
rotor
head
by
hand.
remove the
power-supply
batteries.
and
switch
off the receiver. Turn the
transmitter
off last.
P.4

PRECAUTIONS DURING FLIGHT
CD
If
you note an abnormality such as unusual noise. vibration. etc. during flight, swiftly land the helicopter
in
a safe
place and eliminate the cause prior to flying again.
tl)
If
the
main
rotor
comes
into contact with
the
ground during flight its appearance
may
look faultless. but
fine
cracks or
distortions
may
have
occurred
in
different parts.
If
you
continue to
fly
it
in
that condition.
the
cracks
may
extend. allowing
the
inner
lead
weight
to
fly
out
or
cause
the
main
rotor
to
come
off
the
main
blade
holder. thus leading
to
a serious accident.
If
the
main
rotor
is
damaged
even
slightly or if there
is
a possibility of damage, replace it with a
new
one
immediately.
@
Never
look
away
from
the
helicopter during flight.
If
you
do
so
even
for a short
period
of
time.
it
may
change
its posture
or
you
may
lose
sight of
it.
and
loose
control. Always
assume
the
worst-case scenario
and
all
care
should
be
taken
to
prevent
a
crash.
®
Do
not
fly
(or
hover)
the
helicopter
keeping
the
main
rotor
at
eye
level
because
it
is
dangerous.
Always
ensure
that
the
main
rotor
is
higher
than
eye
level.
®Never
allow
the
power
of
the
transmitter
or
the
helicopter
to
run
low
(set
the
transmitter
timer.
etc
as
a precautionary
measure).
®Do
not touch the main rotor
or
tail rotor while they are running.
INSPECTION AFTER FLIGHT
CD
After each flight inspect the following :
Check screws for tightness and parts for wear. deterioration and damage.
Wipe dirt and water drops from the helicopter
(if
dirt
on
the movable parts
is
left uncleaned for a long time. they
may
move
less smoothly, having a bad effect
on
flight performance).
tl) Make sure the motor.
ESC,
and battery are not abnormally hot.
@When
storing the helicopter for a long period of time. clean it before storage.
e Store it
in
a dry, safe place beyond the reach of infants or children.
e
If
there
is
damage or other problems. repair or replace components as necessary before storage.
®To
lubricate
or
replace
parts. follow
the
relevant parts
assembly
processes
in
the
manual
and
the
instructions
in
the
parts lists.
®Check
whether or not the receiver and gyro
are
firmly secured. and free from problems.
® Check the receiver antenna wire from
time
to
time
because its core
may
become broken. This may not
be
immediately
apparent.
so
have it checked periodically by the manufacturer.
!J)
Once your flying session
is
over.
be
sure to remove the battery from the helicopter.
REPLACEMENT PARTS
When
replacing parts.
use
our specified original or our authorized optional parts.
Do
not modify these parts.
Our
product warranty does not cover any troubles resulting
from
use
of non-original parts.
Do
not
use
out-of-standard
parts. because they
may
cause
an
accident or a problem exposing you
to
great danger.
1 ADDITIONAL ITEMS REQUIRED
Transmitter (120
CCPM
capable) 2
*
If
you
are
using the
TAGS
mini
with
DMSS
capable
transmitter.
then
a
separate
receiver
is
not
required.
Lithium-polymer battery (Li-Po) 3
cell
11.1
V 3
cell
2.200
~
2.700mAh
3 Battery charger
Swash servo: sub micro
Rudder servo: sub micro I
mini servo
35mm
x 1
05mm
x
27mm(maximum)
6 Battery connector-
one
set
*
Please
see
p.22
for details.
P.5

TOOLS REQUIRED FOR ASSEMBLY
======l@]
l!!llllll
Hex
driver :
1.5mm
(N0.61401)
2mm
(N0.61402)
Wrench:
5mm
JR Universal link driver (N0.61360)
Blade balancer
JR digital pitch gauge
(N0.61796)
Sandpaper
#300
~
400
JR Universal link
trimmer
(N0.60219)
UNIVERSAL LINKS
I"'
Rule:
15cm
Other general tools required for
making a
model
JR Universal link plier C
(N0.60242)
The Universal links have a
front
and
back
and are mounted in the specified direction
at
the time
of
attaching
the linkage.
The
following
describes
how
to tell the
front
and back.
At
the time
of
attaching
the linkage,
pay
attention
to the direction
of
each universal link during assembly.
~
The side marked "JR"
is
the front.
At
the time of fitting the linkage,
attach
the universal link to
joint
ball
~
by pressing the
back
side
onto
the ball.
INDICATION OF TEMPORARY FIXATION
The areas marked with the
following
symbol should
be
temporarily fixed until assembly and relevant processes are
completed. A number "( x 2)" next to the symbol denotes the number
of
parts required to
be
temporarily fixed.
P.6

BOLT AND
NUT
TYPES
The
following
illustrates the
bolts
used
for
FORZA 450.
*These are
just
examples
for
each
type-
several different sizes are used.
@
(1\\m\\B
~ [)m @
[tnnnn
@
~
11
1
111111111
@
ITd
Button
head
bolt Joint
ball
screw
Socket
head
bolt
Special
socket
head
bolt
Nylon
lock nut
@
CP
@
!\l=l
(Q)
Ill
0
flilliil/ill/illil//ill/il/iii/illii!lill/illiii/A
@
~
Hex
tapping
screw
Tail
slide
ring
pin
Setscrew Threaded
rod
Flat washer
PREVENTION OF LOOSENED BOLTS
Bolts
may become loose if they are exposed
to
vibration
for
a long period
of
time.
It
is
necessary to
take
proper
countermeasures
to
prevent them from being loose.
In
each process. the
bolts
and
matching
tapped holes marked
with
the symbols
shown
below should
be
degreased with
alcohol
and
adhered
with
a screw
locking
agent.
JR
Thread
lock
(weak).
This thread
lock
is
for
micro size
bolts
and it
has a
weak
adhesion. If commercially available thread
lock
is
used. you may
be
unable to remove
bolts
for maintenance
or
bolts
may
be
damaged. Please use the supplied thread lock. A parenthesized number added to the symbol indicates
the number of
bolts
to
be
coated with the screw
locking
agent.
If
multiple pieces
of
the same
part
are used. the symbols
including
those
for
their bolts may
be
omitted.
When
applying
thread
lock
to a
part
which uses bearing, do
not
let the thread
lock
contaminate the bearing.
I~(X2)1
TIGHTENING BOLTS
The
bolts
used for FORZA
450
are rather small. If they are over tightened. the thread may
be
damaged.
Please
be
especially careful when
tightening
the
tapping
screws
into
plastic
parts.
71
):\7'•v7'
==f1CT"]
(X
2)
Grease
Up
GREASE
Apply
thrust
bearing grease
to
the relevant
parts
marked with
this
symbol.
SANDING
Sand the
parts
where indicated with this symbol.
ASSEMBLY HINT
There
is
a
hint
for
assembly marked with this symbol.
P.7

1-1
SERVO HORN INSTALLATION (SWASH SERVO)
I
I;
*Note
the proper direction
of
the
Joint
ball screw L3.
f
*Temporarily
tighten the
Button
head
bolt
which clamps the servo horn.
Button
head
bolt
M2
x 5 ( x
3)
Swash servo ( x
3)
Servo horn inner J ( x
3)
Button
head
bolt
M3 x 6 ( x
3)
Metal servo horn L14 ( x
3)
*If
you are using other makes
of
servo. please choose servo horns
with
a length of 12.5 to 14mm.
1-2 SWASH SERVO INSTALLATION
Main
shaft
Servo mount U
Cross member L30 ( x
4)
Servo mount L
I
I;
*Temporarily
install the mail
shaft
to
adjust
the
f bearing
of
the servo mount.
P.B
Hex
tapping
screw
M2
x 10 ( x
6)
Complete Assembly

1-3 SERVO HORN INSTALLATION (RUDDER SERVO)
Joint
ball screw L3
for
mini servo
Hex
tapping
screw M2.6 x 10 ( x
4)
Rudder servo mount ( x
2)
I * Use the rubber
isolators
supplied with the servo.
I;
Button
head
bolt
M2
x 5
Servo horn inner J
for sub micro servo
Hex
tapping
screw
M2
X 6
(X
2)
f When
tightening
the Hex
tapping
bolts. the rubber grommets should
be
slightly
compressed.
Do
not
use the metal grommet inserts.
*
If
you are
using
other makes
of
servo. please choose a servo horn with a length
of
10
to
11
mm.
2-1
MAIN FRAME ASSEMBLY 1
Body
catch L7.25 ( x
2)
Button
head
bolt
M2
x 5 ( x
2)
II;
Carbon main frame ( x
2)
f * There
is
no
L/R
for the Carbon main frame.
I
I;
*Different
mounting
holes are used
f depending on the servo used.
\~~)
mini servo ' ; sub micro
serv_S-
\ : : Q
~:Ycommon
Hex
tapping
screw M2 x 6 ( x
4)

2-2
MAIN FRAME ASSEMBLY 2
If
you
are using the
JR
TAGS01
Gyro
mount
( x
3)
Radius
support
Complete assembly Gyro mount
supplied
HEX
wrench
I
I;
*When
removing the servo for
f maintenance. use a supplied
wrench as above figure shows.
Hex
tapping
screw
M2
x
6(
x
8)
Button
head
bolt
M2
x
5(
x
8)
slot
I
I;
*There
are
two
gyro
mounting
options
f If
your
gyro uses a separate sensor. refer
to
the figure above.
If
your
gyro
has the sensor ail-in-one. refer
to
the figure below.
If
you
are using the
JR
TAGS mini
Radius
support
Gyro mount ( x
2)
lead holder
~
~,---..
.......
-.-___,
I
I;
*When
installing
the servo
mount
f to the frame. fit the frame
into
the
slot of the servo lead holder.
Complete assembly Cross member L30
Button
head
bolt
M2 x
5(
x 1
0)
P.10

2-3 MAIN FRAME ASSEMBLY 3
3-1
MAIN GEAR ASSEMBLY
Looking at the bottom of the main gear:
Hex
tapping screw M2 x 6
(X
3)
Front pulley T60
~;;;,k~~I----Magnet
hole for
"'"">==/' rotation sensor
the
main
shaft collar.
Secure
the
collar
set
screws.
Make
sure
the
Main
shaft
is
secured
with
no
up-down
movement.
Button head bolt M2 x 5 ( x 8)
Main shaft collar
Setscrew M3 x 3 ( x 2)
1
1;
*The
main shaft can
be
inserted
f around either way.
Nylon lock nut M2.6
Special socket head bolt M2.6 x
15
P.11

3-2
BATTERY MOUNT INSTALLATION
Hex
tapping
screw M2 x 6 ( x 1
0)
Battery mount
3-3 LANDING GEAR INSTALLATION
Hex
tapping
screw M2 x 10 ( x
2)
Carbon bottom plate
Flat washer M2 ( x
2)
Landing gear
Joint
ball screw
L6
( x
2)
Hex
tapping
screw M2 x 6 ( x
4)
P.12

4-1
SWASHPLATE INSTALLATION
Swashplate assembly
I
I;
* Make 3
sets-
it
is
important they
f are the same length.
Universal link M2 ( x 6)
*Install
the rear linkage rod. and
then install the
Joint
ball arm of
the Swashplate into the slot on the
Radius support.
Complete Assembly
4-2
MAIN ROTOR HEAD INSTALLATION
Nylon lock
nut
M2.6 Main blade holder assembly
&,
DANGER
I*
Replace this bolt frequently during maintenance.
P.13

5-1
TAIL SLIDE RING INSTALLATION
Shielded bearing 2 x 5 x 2.3 ( x
2)
..
Joint
ball screw
L3
Do
not over tighten.
Tail slide ring pin ( x 2)
Tail slide ring assembly
Tail pulley case assembly
Button head bolt M2 x 5 ( x 2)
; I
1,
*When
installing the tail pitch control lever to the tail
f pulley base.
twist
and turn it into place.
II,
f
*Fit
the Tail slide ring pins
into the slot on the Slide ring.
5-2 TAIL BLADE HOLDER ASSEMBLY INSTALLATION
Button head bolt M2 x 5 ( x
2)
P.14
Tail blade holder assembly
Setscrew M3 x 3
I
I""
* Tighten the Setscrew on the recess
f of the Tail
output
shaft.

5-3 TAIL ROTOR BLADE INSTALLATION
Tail rotor blade ( x
2)
I
I;
*Tighten
so
you can still
move
the tail rotor
I blade easily by hand.
Button head bolt M2 x 8 ( x
2)
5-4 CARBON HORIZONTAL
FIN
AND CARBON VERTICAL
FIN
INSTALLATION
Button head bolt M2 x 5 ( x
2)
Tail rod guide
Tail boom brace clamp
Button head bolt M2 x 8
It;
I *
Do
not over tighten.
Carbon horizontal fin
Tail boom
L391
P.15

5-5
TAIL CONTROLROD INSTALLATION Universal link M2 ( x
2)
Screw the
links
on
approximately
7mm.
1
1/
* Install one ball link. then pass the
f tail control rod
through
the rod
guides. then install the other ball link.
Tail control rod
L408
approx. 190mm
5-6 TAIL UNIT INSTALLATION
P.16
It/
*Note
the correct
I
'
@
0
0 0
~
Fit the Tail drive belt over the Front pulley. @
&DANGER
Now
secure the
bolts
which were
previously temporarily
tightened
.
• Pull the Tail boom
backward
to
tension the
belt. Do
not
tension the belt
too
much -secure
the boom
at
a
position
where the tail
turns
smoothly.

5-7 TAIL CONTROL ROD LINKAGE
II;
*Adjust
the universal
links
on the Tail control rod so
I the Tail control lever
and
the Servo horn are
at
right
angles to the Control rod.
After
servo neutral adjustment. secure the
Button
head
bolt
which was previously temporarily tightened.
View from below
*Adjust
the Tail rod guides so the Tail control rod moves
smoothly. Then
tighten
the Setscrews which were previously
temporarily tightened.
Do
not
over tighten.
figure from below
5-8 TAIL BOOM BRACE INSTALLATION
Tail boom brace ( x
2)
&DANGER
1
I;
* Once the Tail boom brace is installed.
I
tighten
the Hex
tapping
bolts which were
previously temporarily tightened.
P.17

6-1
MOTOR ASSEMBLY
Socket
head
bolt
M2.6 x 6 ( x
2)
Motor
mount
3mm
2.6mm
*Use
the smaller hole.
6-2 MOTOR INSTALLATION
Setscrew M3 x 3
Pinion gear
T15
assembly
II;
f
*
Be
sure the motor
shaft
is clean before
installing
the pinion. Tighten the pinion
stopper setscrew
onto
the 'flat' on the motor
shaft. Check there
is
no
significant
up and
down
movement
of
the pinion gear.
Motor
NHM-30-6P
KV3500
1
I;
* Use copy paper as a guide
to
adjust
the
backlash
of
the main and pinion.
f (backlash adjustment: minimizing the gap between gears and adjusting for the best position for effective power transmission)
Slip a piece
of
paper
between the gears
P.18
Button
head
bolt
M2 x 5 ( x
4)
I
I;
*
Motor
wires
f come
forward

6-3 RECIEVER, GYRO SYSTEM, ESC INSTALLATION
Double sided tape 25 x 25 ( x
3)
~
Hook and loop strap Black
,,/
f *Put it first.
*
Mount
the
ESC
with double sided tape
and then use a strap to secure.
Gyro sensor
Double sided tape
supplied with gyro
*
Please
refer
to
p.21
fastener L60
P.19

6-4
FRP
BODY INSTALLATION
I
1;
A small amount of oil can help with
f grommet installation.
FRP
body
*Insert the body between the
Landing gear and Bottom plate.
6-5 CARBON ROTOR BLADE INSTALLATION
Main blade bolt M3 x 15 ( x
2)
Nylon lock
nut
M3
(t2.8)
( x 2)
*The Main blade bolts have to
be
tightened so they engage the
nylon of the nylon lock nut. Tighten evenly. The blades should
be
able to move easily by hand.
Do
not
overtighten as this may cause
vibration or wobble.
P.20
Blade holder
Blades secured for
transport
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