JST XLR-02V User manual

671
XL connectors are reliable ire-to- ire
connectors, used for such electrical and
electronic equipment as home appliances,
vending machines, and office machines.
Features––––––––––––––––––––––––
• Reliable housing construction
Since all the contacts in this connector are individually and
totally surrounded by housing walls (egg-crate style), and since
the contact pitch is 5.0mm (.197"), the electrical creep distances
and dielectric spacings are great enough to meet most safety
requirements. In addition, the housings are sturdy enough to
prevent deformation and ensure smooth mating.
• Easy contact insertion
Contacts can be inserted into the housing easily and smoothly.
• Box-shaped contact
The box-shaped contact used successfully in the VH and NH
connectors is used as a socket contact in the XL connectors.
This contact covers a wide range of applications from low-
voltage, low-current signal circuits to power supply circuits.
• T o kinds of connections
XL connectors can be used for wire-to-wire connection and for
printed circuit board connection.
Circuits Wire size (AWG)
#16 #18 #20 #22 #24 #26
2
4
8
12
16
10
9
6
6
5
6
5
4
4
3
5
4
3
3
2
4
3
3
3
2
3
3
2
2
1
2
2
2
2
1
Current unit: A
XLCONNECTOR
Disconnectable Crimp style Wire-to-wire connectors
5.0mm
(.197") pitch
Crimp
Specifications –––––––––––––––––––
•Current rating: 10A AC, DC max.
•Voltage rating: 300V AC, DC max.
•Temperature range: -25˚C to +90˚C
(including temperature rise in applying
electrical current)
•Contact resistance: Initial value/7m Ωmax.
After environmental testing/10m Ωmax.
•Insulation resistance: 1,000M Ωmin.
•Withstanding voltage: 1,500V AC/minute
•Applicable wire: AWG #26 to #16
0.13 to 1.25mm2
•Applicable panel thickness: 0.7 to 2.4mm(.028" to .094")
* Contact JST for details.
Note: The current rating varies depending on the number of
circuits and the wire size used in each connector.
The table below lists the current rating as a function of the
number of circuits and wire size.
Standards ––––––––––––––––––––––
0Recognized E60389
1Certified LR20812
2R75150

672
XL CONNECTOR
Contact––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
Note: Contact JST for special products.
Material and Finish
Model No.
mm2AWG # Insulation O.D.
mm(in.)
Applicable wire Q´ty / reel
Pin contact Socket contact
SYM-01T-P0.7
SYM-41T-P0.7
SXF-01T-P0.7
SXF-41T-P0.7
0.13 to 0.5
0.5 to 1.25
26 to 20
20 to 16
0.3 +0.3
to
0.5 +0.5
22+22
to
20+20
1.3 to 2.7
(.051 to .106)
1.9 to 3.1
(.075 to 1.22)
1.7(.067)+1.7(.067)
to
2.0(.079)+2.0(.079)
Pin contact:
SYM-01T-P0.7
6,000
SYM-41T-P0.7
4,000
Socket
contact:
3,000
Phoshor bronze, tin-plated
18.4(.724)
0.64
(.025) 1.85
(.073)
2.3
(.091) 2.5 (.098)
3.0
(.118)
12.0(.472)
4.0(.157)
3.35
(.132)
2.3
(.091)
2.5
(.098)
Housing ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
Material: Nylon 66, UL94V-0, white
Circuits Current
rating Receptacle housing(for pin contact) Plug housing(for socket contact)
Q'ty /
bag Q'ty / bag
Voltage
rating
300V2 10.0A 500
XLR-02V
300V4 9.0A
500
500 500
XLR-04V
XLP-02V
XLP-04V
6.2(.244)
25.4(1.000) 12.9(.508)
25.4(1.000) 12.9(.508)
11.2(.441)
12.35(.486) 18.7(.736) 5.5(.217)
6.2
(.244)
12.35(.486) 18.7(.736) 5.5(.217)
11.2(.441)
Q'ty /
bag Q'ty / bag
Socket contactPin contact

673
Housing –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
Material: Nylon 66, UL94V-0, white
Note:
1. XL connectors with any number of circuits can be used either panel mounted or free hanging. The panel hole dimensions are given on the next page.
2. Contact JST for special products.
Circuits Current
rating Receptacle housing(for pin contact) Plug housing(for socket contact)
Q'ty /
bag Q'ty / bag
Q'ty /
bag Q'ty / bag
Q'ty /
bag Q'ty / bag
Voltage
rating
300V8 6.0A 500
XLR-08V
500
XLP-08V
300V12 6.0A 200
XLR-12V
500
XLP-12V
300V16 5.0A 100
XLR-16V
200
XLP-16V
25.4(1.000) 12.9(.508)
21.2(.835)
25.4(1.000) 12.9(.508)
31.2(1.228)
25.4(1.000) 12.9(.508)
41.2(1.622)
12.35(.486) 18.7(.736) 5.5(.217)
21.2(.835)
12.35(.486) 18.7(.736) 5.5(.217)
31.2(1.228)
12.35(.486) 18.7(.736) 5.5(.217)
41.2(1.622)
XL CONNECTOR

674
XL CONNECTOR
2
4
2
3
1
JST
JST
JST
16
8
15 14 13 12 11 10 9
8
4
JST
765
12 11 10 9 8 7
JST
2 1
8
7
6
4
3
2
51
11
10
9
5
4
12 6
3
71
82
4
32 1
15
14
13
7
6
16 8
5
11 3
12 4
10 2
91
1
14
6 13
12
Receptacle housing
1 2
JST
2 4
JST
1 3
4 8
JST
32
6
1 57
JST
1 7
2 8
3 9
4
10
5
11
6
12
JST
8
16
7
15
6
14
5
13
4
12
3
11
2
10
1 9
1 2 2
14 3
5
4
6
3
1
2
11
10
9
12
7
8
7
6
8
5
3
4
2
1
15
14
13
16
11
12
10
9
8
7
6
5
4
3
2
1
Plug housing
Contact position location numbers–––––––––––––––––––––––––––––––––––––––––––
Contact position numbers are stamped
Receptacle housing Plug housing

675
Panel layout––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
Shape l Shape ll
Note:
1. Punch holes in the panel according to the sketch and table shown above. Burrs must be removed.
2. The strength of the panel must be considered when punching two or more holes.
3. The connector must be inserted from the same side as the hole is punched.
6.5
(.256)
B
7.8
(.307)
2.7
(.106)
A
D
C
B
D
C
A
Cir-
cuits Receptacle
housing Panel dimensions mm(in.) General tolerance ±0.13(±.005)
ABCD
Applicable panel
thickness mm(in.)
Panel
hole
shape
2
4
8
12
16
XLR-02V
XLR-04V
XLR-08V
XLR-12V
XLR-16V
11.5( .453)
16.5( .650)
26.5(1.043)
36.5(1.437)
46.5(1.831)
4.4(.173)
5.2(.205)
5.2(.205)
5.2(.205)
5.2(.205)
13.95(.549)
13.95(.549)
13.95(.549)
13.95(.549)
13.95(.549)
13.2(.520)
13.2(.520)
13.2(.520)
13.2(.520)
13.2(.520)
0.7 to 2.4
(.028 to .094)
Assembly layout––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
30.9(1.217)
17.7(.697)
XL CONNECTOR
Contact Crimp applicator MKS-L Compact crimp applicator MKS-LS Strip-crimp applicator MKS-SC
with safety cover without safety cover with safety cover without safety cover with safety cover
Applicator for the semi-automatic press AP-K2N –––––––––––––––––––––––––––––––
SXF-01T-P0.7 APLMK SXF01-07 APLNC SXF01-07 –– –
SXF-41T-P0.7 APLMK SXF41-07 APLNC SXF41-07 ––APLSC SXF41-07
SYM-01T-P0.7 APLMK SYM01-07 APLNC SYM01-07 –– –
SYM-41T-P0.7 APLMK SYM41-07 APLNC SYM41-07 –– –