JST MP-CB (CE) User manual

MP-CB (CE)
Operation manual

Page 1 of 15
MP-CB (CE)
Contents Page
1. Preface 2
2. Specification 3
3. Control box connection to MP termination press 4
4. Control box connection to MP cover press 6
5. Control box connection to YA tool 8
6. Air pressure adjustment 9
7. Timer control adjustment 10
8. Counter 11
9. Trouble shooting 12
10. Pneumatic circuit diagrams 13
11. Parts list 15

Page 2 of 15
MP-CB (CE)
Preface
The MP-CB (CE) pneumatic control box , when combined with
the applicable presses gives a consistent terminating operation.
The suitable presses for use with the MP-CB (CE) are:
MP-2AW-RSD/RST
MP-2A-RSDC/RSTC
MP-2LW-RSTD
MP-2AW-RSV
MP-2AW-RSX
MP-2A-RSVC
MP-2LW-RSX
YA-1A
YA-4A
Before using the MP-CB (CE) please read this manual to ensure
that you are familiar with its operating controls.
We recommend that you keep this manual near the control box
for future reference.
This equipment complies with relevant CE Directives for
incorporation with other machinery.
WARNING
This unit must only be used with a suitable dry pneumatic supply.
Do not operate this unit with any pneumatic tubing disconnected.
CAUTION
Please ensure the appropriate tooling has been select
ed for the job
it is being used for and that it is securely located.

Page 3 of 15
MP-CB (CE)
2. Specifications
Model: MP-CB (CE)
Dimensions (mm): 200(H) x 130(W) x 320 (D)
Weight: 4kg
Air supply: 75 – 100 Psi

Page 4 of 15
MP-CB (CE)
3. Connecting the control box to the MP termination press
1. Footswitch – Connect pipe No.1 from the control box to port
marked No.1 on the footswitch. Connect pipe No.2 from the
control box to the main air to the footswitch connection .
2. Carriage sensor – Connect pipe No.3 from the control box to
the lower connection on the carriage sensor.
Connect pipe No.4 from the control box to the upper connection
on the carriage sensor.
Main supply
Port marked No.1

Page 5 of 15
MP-CB (CE)
3. Connecting the control box to the MP termination press
3. MP press connection – Connect pipe No.1 from the control
box to the No.1 connection on the MP press cylinder.
Connect pipe No.2 from the control box to the lower
connection on the press.
4. Connect the main air supply to the control box and check the
air pressure is 75 – 100 Psi.

Page 6 of 15
MP-CB (CE)
4. Connecting the control box to a MP cover fitment press
1.Footswitch – Connect pipe No.1 from the control box to port
marked No.1 on the footswitch. Connect pipe No.2 from the
control box to the main air to the footswitch connection.
2. Carriage sensor connection – There is not a carriage sensor on
the cover fitment presses. Connect the small length of 4mm pipe
into No.3 and No.4 carriage sensor connections on the control
box.
Main supply
Port marked No.1

Page 7 of 15
MP-CB (CE)
4. Connecting the control box to a MP cover fitment press
3. MP press connection – Connect pipe No.1 from the control
box to the No.1 connection on the MP press cylinder. Connect
pipe No.2 from the control box to the lower connection on the
press.
4. Connect the main air supply to the control box and check the
air pressure is 75 – 100 Psi.
Note: When the press is in standby waiting for termination there
should be no air leaks. If anything appears to be working
abnormally check all connections are correct or see the trouble
shooting section.

Page 8 of 15
MP-CB (CE)
5. Connecting the control box to a YA tool
1. Fit the foot pedal connections as shown:
2. Connect the red port on the foot pedal to number 1
footswitch connection on the MP-CB(CE) control box.
3. Connect the main port (right angle connector) on the foot
pedal to number 2 footswitch on the control box.
4. The carriage sensor should have a loop fitted between 3 and
4 as shown:
5. Connect the red port on the YA tool to press 1 on the control
box.
6. Connect the black port on the YA tool to press 2 on the YA
tool.
7. Connect the main air supply to the control box.
Stem plug 8mm
Stem reducer 4mm-8mm
Reducer elbow 4mm – 8mm

Page 9 of 15
MP-CB (CE)
6. Air pressure adjustment
1. Move the air pressure control knob upwards, this will allow
any adjustment that is required. Turn the knob to achieve the
recommended air pressure, push it back downwards to lock the
adjustment.
Air pressure = 75 – 100 Psi

Page 10 of 15
MP-CB (CE)
7. Timer delay adjustment
1. Slide the upper vent cover upwards and off.
2. On top of the control box is a small hole, in this hole is the
screw to adjust the timer delay.
3. Turn the screw to adjust the timer delay. Turning the screw
clockwise will increase the timer delay.
4. Refit the vent cover after adjustment is complete.

Page 11 of 15
MP-CB (CE)
8. Counter
To reset the counter to zero press the blue button.

Page 12 of 15
MP-CB (CE)
9. Trouble shooting
Problem Check
Air blows when the carriage or
connector plate is not pushed to
the terminating position.
Pipes No. 3 and 4 are
connected into the correct
carriage sensor positions on
both the control box and the
press.
All pipes are connected correctly
and nothing happens when the
foot switch is pressed.
The emergency switch button
is pushed on.
The termination cycle completes
when the connector plate is
pushed forward to the carriage
sensor.
Check that the foot switch is
connected correctly.
The press ram is continually in
the termination (down) position.
Check that the main cylinder
pipes are connected correctly
both at the press and at the
control box.
An air leak from the foot switch
stops leaking when the foot
switch is operated.
Check the foot switch
connections are correct at the
control box.
There is no timed delay at the
termination position Check the air pressure.
The termination is insufficient Check the air pressure.
The timer delay is inconsistent. Check the foot switch and carriage pipes, they could be
connected incorrectly.

Page 13 of 15
MP-CB (CE)
10. Pneumatic circuit diagrams
MP-CB (CE) used with MP termination press:

Page 14 of 15
MP-CB (CE)
8. Pneumatic circuit diagrams
MP-CB (CE) used with a MP cover fitment press or a YA tool.

Page 15 of 15
MP-CB (CE)
9. Parts list
Parts List For MP-CB (CE) Press Control Unit
Item Description Part Number Quantity Control box location
1. Gauge 10bar 40mm panel mount 4K8-10P 1 Front panel
2. Male connector 6mm – 1/8 KQH06-U01 4 Valve / dump valve connections
3. Bulkhead union 4mm tube KQE04-00 3 Rear panel connections
4. Bulkhead female 4mm-Rc1/8 KQE04-01 2 Rear panel / pressure gauge
5. Branch tee 6mm – 1/8 KQT06-U01 1 Pressure distribution / footswitch outlet
6. Union tee 6mm tube KQT06-00 1 Pressure distribution rear panel
7. Stem reducer 4mm-6mm KQR04-06 2 Valve and pressure distribution tee
8. Stem reducer 6mm-8mm KQR06-08 2 Rear of press, cylinder connections
9. Stem reducer 4mm-8mm KQR04-08 1 Output return from on footswitch
10. Stem plug 8mm KQP-08 1 Unused output on footswitch
11. Male run tee 6mm-uni1/8 KQY06-U01 1 Valve main cylincer connection tee
12. Straight union 4mm tube KQH04-00 2 Carriage sensor on base of press
13. Impulse generator 0-30 s 81-507-720 1 Inside case
14. Single sub base (din rail mount) 81-532-104 1 Inside case
15. 1/8 silencer AN103-01 3 Main valve and dump valve
16. Bulkhead union 6mm tube KQE06-00 2 Press connections – rear panel
17. Pilot spring valve (5/2) SYA5120-01 1 Main valve inside case
18. Plug in ‘or’ gate 81-540-001 1 On rear panel connections inside case
19. Push button mushroom VM-30AR 1 Top panel
20. 3/2 plunger actuated valve VM430-01-00 1 Fitted to part 19 above
21. Regulator AR20-F02 1 Top panel
22. Nut AR20P-260S 1 Regulator fixing nut
23. Bulkhead Union 6mm/1/4 KQE06-02 1 Main air inlet
24. ¼ Quick disconnect coupling AC21CF02 1 Rear panel
25. ¼ Quick disconnect coupling ACA2593 1 Supply hose to control box
26. ¼ Hose fitting 25802 1 Supply hose to control box
27. Case 338-1087 1 -------------------------------
28. Emergency stop legend plate K2-P550-4 1 Top of case
29. Male connector 8mm – ¼ KQH08-U02 1 Footswitch supply connector
30 Reducer elbow 4mm – 8mm KQL04-08 1 Footswitch supply connection
31 Male connector 6mm – ¼ KQH06-U02 2 Pressure regulator connections
32 Male elbow 4mm – M5 KQL04-M5 1 Valve connection
33 Male elbow 4mm – 1/8 KQL04-01S 1 Pressure gauge outlet on regulator
34 Counter 0731 101 1 Front panel
35 Microswitch 321-600 1 Inside case