JUMO 709061/8-01-032 User manual

JUMO TYA 201
Single-Phase Thyristor Power Controller
Operating Manual
70906100T90Z001K000
V1.04/EN/00561071
709061/8-01-020
709061/8-01-050
709061/8-01-150
709061/8-01-200
709061/8-01-250
709061/8-01-100
709061/8-01-032

All parameter settings are described in detail in the chapter "Configuration".
This operating overview shows all possible parameters of the device series.
Depending on the order specifications or current configuration, any parameters that are not required are hidden.
EXIT
1
1. W Load monitoring (Over- or Undercurrent) isset in to Teach in “by Hand”.
2. Code-entry will only appear if, thislevel waslocked previously with a code.
3. Will only appear in the user level
ill only appear if Teach-In for
The user level containsall marked parameters
of the configuration level. They can be modified during the Operation without a restart.
Temperature unit Display contrast Switch-off Display light
Apply factory settings
Mainsswitch variant
Thyristor control Operating mode Subordinate control Cycle time Min. ON period astart Angle astart Soft start Soft start type Soft start duration Current limiting Current limiting value Resistance limiting
Resistance limit value
Load type Resistance limit Dual energy management
Current Measuring range Current range Start
Current range End Voltage Measuring range Voltage range Start Voltage range End
Setpoint input a- input a - value
input in the event of an error value in the event of an error Maximum output value Basic load
Limit value monitoring Limit value Min alarm Limit value Max alarm Limit value Hysteresis Load monitoring Limit value Load monitoring Load type Teach- in type Load monitoring Load monitoring Teach- in Mainsvoltage drop monitoring
Changeover phase control, setpoint input Ext. Current limitation Ext.Current Limit value Key lock Ext. deactvation display light
Control direction Inhibit input Control direction Binäry input1 Control direction Binäry input2
Output mode, Control direction Binary output
Changing codesfor Manual mode, User level
and Configuration level
Signal type actual value output Output value Signal range Start value Signal range End value
Baud rate, Data format, Device adress, Min. Response time
Data format, Device adress
PGM
PGM
PGM PGM
PGM
PGM
EXIT
EXIT
PGM
EXIT
EXIT
Measured value overview
Load voltage Load current Power Load resistance Output level Setpoint Process value
Phase angle width
Supply frequency Device temperature Current input Voltage input
EXIT
PGM
VDN-No. Order code Rated voltage Rated current Option current meas.
Option P-Control Interface Production number Test-ID
2
2
2
3
Navigation principle
one level
back
one level
lower
decrease value/
parameter down
PGM
EXIT
increase value/
parameter up
Alias-device-adress

V1.04/EN/00561071 [Thyristor Leistungsschalter TYA201] 1
Inhalt
1 Introduction..................................................................................7
1.1 Preface ........................................................................................................ 7
1.2 Typographical conventions ....................................................................... 8
1.2.1 Warning symbols ................................................................................................. 8
1.2.2 Note symbols ....................................................................................................... 9
1.2.3 Performing an action ........................................................................................... 9
1.2.4 Display types ........................................................................................................ 9
1.3 Order details ............................................................................................. 10
1.3.1 Scope of delivery ............................................................................................... 11
1.3.2 Accessories ........................................................................................................ 11
1.3.3 General accessories .......................................................................................... 11
1.4 Brief description ....................................................................................... 12
1.5 Standards, approvals, and conformity ................................................... 13
2 Mounting ....................................................................................15
2.1 Important installation notes .................................................................... 15
2.1.1 Environmental conditions ................................................................................. 16
2.1.2 Filtering and interference suppression ............................................................ 17
2.1.3 Admissible load current depending
on the ambient temperature and the site altitude .......................................... 17
2.1.4 Wall mounting with screws (default) ................................................................ 19
2.1.5 Mounting on DIN rail (accessories) .................................................................. 22
2.2 Dimensions ............................................................................................... 23
2.2.1 Type 709061/X-0X-020-XXX-XXX-XX-25X ....................................................... 23
2.2.2 Type 709061/X-0X-032-XXX-XXX-XX-25X ....................................................... 23
2.2.3 Type 709061/X-0X-050-XXX-XXX-XX-25X ....................................................... 24
2.2.4 Type 709061/X-0X-100-XXX-XXX-XX-25X ....................................................... 24
2.2.5 Type 709061/X-0X-150-XXX-XXX-XX-25X
Type 709061/X-0X-200-XXX-XXX-XX-25X ....................................................... 25
2.2.6 Type 709061/X-0X-250-XXX-XXX-XX-25X ...................................................... 26
2.2.7 Clearances (all types) ........................................................................................ 26
3 Electrical connection ................................................................27
3.1 Plug-in screw terminals with 20 A .......................................................... 27

2 V1.04/EN/00561071 [Thyristor Leistungsschalter TYA201]
Inhalt
3.1.1 Type 709061/X-0X-20-XXX-XXX-XX-25X ......................................................... 27
3.2 Cable lugs and plug-in screw terminals as of 32 A .............................. 28
3.2.1 Type 709063/X-0X-032-XXX-XXX-XX-25X
Type 709063/X-0X-050-XXX-XXX-XX-25X ....................................................... 29
3.2.2 Type 709061/X-0X-100-XXX-XXX-XX-25X ....................................................... 31
3.2.3 Type 709061/X-0X-150-XXX-XXX-XX-25X
Type 709061/X-0X-200-XXX-XXX-XX-25X ....................................................... 32
3.2.4 Type 709061/X-0X-250-XXX-XXX-XX-25X ....................................................... 33
3.3 Connection diagram ................................................................................ 34
3.4 Switch-on sequence ................................................................................ 37
3.4.1 Single-phase operation: phase / N .................................................................. 38
3.4.2 Single-phase operation: phase / phase ........................................................... 39
3.4.3 Star connection with accessible star point (N) ............................................... 40
3.4.4 Open delta connection (six-wire connection) ................................................. 41
3.4.5 Free-running economy circuit with purely resistive loads ............................. 42
3.4.6 Master-slave 3-phase current economy circuit for resistive loads in star/delta
connections, or transformer loads (resistive-inductive) ................................ 43
4 Operation....................................................................................45
4.1 Display after switching on the device .................................................... 45
4.1.1 Display and control elements ........................................................................... 46
4.1.2 Appearance of measured values ...................................................................... 46
4.1.3 Meaning of the displayed measured values .................................................... 48
4.1.4 Appearance in the configuration level ............................................................. 49
4.1.5 Appearance of error messages and special statuses .................................... 49
4.2 Operating level ......................................................................................... 50
4.2.1 Device data ........................................................................................................ 50
4.2.2 Power controller ................................................................................................ 51
4.2.3 Setpoint value configuration ............................................................................ 51
4.2.4 Monitoring .......................................................................................................... 52
5 Configuration .............................................................................55
5.1 Configuration level ................................................................................... 55
5.1.1 Device data ........................................................................................................ 56
Language wizard active................................................................................................... 56
Temperature unit.............................................................................................................. 56

V1.04/EN/00561071 [Thyristor Leistungsschalter TYA201] 3
Inhalt
Display contrast ............................................................................................................... 56
Switch-off......................................................................................................................... 56
Display lighting................................................................................................................. 56
Apply default settings ...................................................................................................... 56
5.1.2 Power controller ................................................................................................ 56
Mains switching variant ................................................................................................... 56
Thyristor control............................................................................................................... 56
Operating mode............................................................................................................... 57
Subordinate control loop ................................................................................................. 58
Cycle time........................................................................................................................ 59
Min. ON period ................................................................................................................ 59
αstart............................................................................................................................... 59
αstart angle..................................................................................................................... 59
Soft start .......................................................................................................................... 59
Soft start type .................................................................................................................. 60
Soft start duration............................................................................................................ 60
Current limiting ................................................................................................................ 61
Current limit value............................................................................................................ 61
Resistance limitation........................................................................................................ 61
Resistance limit value ...................................................................................................... 61
Load type resistance limitation........................................................................................ 61
Dual energy management................................................................................................ 61
5.1.3 Analog inputs ..................................................................................................... 62
Current measuring range................................................................................................. 62
Current measuring range, start........................................................................................ 62
Current measuring range, end......................................................................................... 62
Voltage measuring range................................................................................................. 62
Voltage measuring range, start........................................................................................ 62
Voltage measuring range, end......................................................................................... 62
5.1.4 Setpoint value configuration ............................................................................ 63
Setpoint specification ...................................................................................................... 63
αinput.............................................................................................................................. 63
αinput value .................................................................................................................... 63
Input in the event of an error............................................................................................ 64
Value in the event of an error........................................................................................... 64
Maximum actuating variable............................................................................................ 64
Base load......................................................................................................................... 65
5.1.5 Monitoring .......................................................................................................... 66
> Limit value monitoring .................................................................................................. 66
Min. limit value alarm ....................................................................................................... 66
Max. limit value alarm ...................................................................................................... 66
Limit value hysteresis....................................................................................................... 67
>Load monitoring............................................................................................................. 67
Limit value load monitoring.............................................................................................. 67
Load type load monitoring............................................................................................... 67
Teach-In type load monitoring......................................................................................... 67
>Mains voltage drop monitoring...................................................................................... 67

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Inhalt
>Control loop monitoring................................................................................................. 67
5.1.6 Digital inputs ...................................................................................................... 68
Toggling the operating mode to phase-angle control ..................................................... 68
External toggling of setpoint specification....................................................................... 68
Setpoint specification when toggling............................................................................... 68
Value when toggling......................................................................................................... 68
Ext. current limiting.......................................................................................................... 69
Ext. current limit value ..................................................................................................... 69
Key lock ........................................................................................................................... 69
External switch-off of display lighting.............................................................................. 69
Inhibit input control direction........................................................................................... 69
Control direction, digital input1 ....................................................................................... 70
Control direction, digital input2 ....................................................................................... 70
5.1.7 Digital output ...................................................................................................... 71
Output mode.................................................................................................................... 71
Control direction, digital output ....................................................................................... 72
5.1.8 Analog output ..................................................................................................... 73
Signal type, actual value output ...................................................................................... 73
Value to be output ........................................................................................................... 73
Signal range start value ................................................................................................... 73
Signal range end value .................................................................................................... 73
5.1.9 RS422/485 .......................................................................................................... 73
Baud rate ......................................................................................................................... 73
Data format...................................................................................................................... 73
Device address ................................................................................................................ 73
Min. response time .......................................................................................................... 73
5.1.10 PROFIBUS-DP .................................................................................................... 74
Device address ................................................................................................................ 74
Data format...................................................................................................................... 74
5.1.11 JUMO mTRON T system interface ................................................................... 74
Alias device address........................................................................................................ 74
5.1.12 Changing codes ................................................................................................. 74
Code, manual mode ........................................................................................................ 74
Code, operator level ........................................................................................................ 74
Code, config. level ........................................................................................................... 74
5.2 Configuration example ............................................................................ 75
6 Special device functions..........................................................77
6.1 Detection of load faults ........................................................................... 77
6.1.1 Teach-In .............................................................................................................. 79
6.2 Manual mode ............................................................................................ 80
6.2.1 Setpoint specification in manual mode ........................................................... 80

V1.04/EN/00561071 [Thyristor Leistungsschalter TYA201] 5
Inhalt
6.2.2 Configuring Teach-In (prerequisite for Teach-In in manual mode) ............... 80
6.2.3 Performing Teach-In in manual mode ............................................................. 81
6.3 Setpoint specification via potentiometer .............................................. 82
6.4 Dual energy management ....................................................................... 82
6.5 Subordinate control loop ......................................................................... 84
6.5.1 Closed control loop without subordinate control ........................................... 84
6.5.2 Closed control loop with subordinate control ................................................ 85
6.6 Resistance limitation (r-control) ............................................................. 90
6.7 Current limiting ........................................................................................ 91
6.8 αstart ........................................................................................................ 92
6.9 Monitoring of the mains voltage drop .................................................... 92
6.10 Firing pulse inhibit .................................................................................... 92
6.11 Thyristor control logic (switch) ............................................................... 93
7 Setup program ...........................................................................95
7.1 Hardware .................................................................................................. 95
7.2 Compatible operating systems ............................................................... 95
7.3 Installation ................................................................................................ 96
7.4 Program start ........................................................................................... 98
7.5 Forgotten the code? ................................................................................ 99
7.6 Changing the language of the device texts ......................................... 100
8 Error messages and alarms....................................................101
8.1 Binary signal for collective fault ........................................................... 105
8.2 Replacing a defective semiconductor fuse ......................................... 106
8.2.1 Accessories: semiconductor fuses ................................................................ 107
8.2.2 Semiconductor fuses type 709061/X-0X-20... ............................................... 107
8.2.3 Semiconductor fuses type 709061/X-0X-32... ............................................... 108

6 V1.04/EN/00561071 [Thyristor Leistungsschalter TYA201]
Inhalt
9 What to do, if ...........................................................................111
10 Technical data..........................................................................113
10.1 Voltage supply, load current ................................................................. 113
10.2 Galvanic isolation ................................................................................... 113
10.3 Analog inputs ......................................................................................... 114
10.4 Analog output (actual value output) ..................................................... 114
10.4.1 Display and measuring accuracy ................................................................... 114
10.5 Digital inputs .......................................................................................... 114
10.6 Digital output (fault signal output) ........................................................ 114
10.7 General specifications ........................................................................... 115
10.8 Approvals / approval marks .................................................................. 117
11 Certificates...............................................................................119
11.1 UL ............................................................................................................ 119
11.2 China RoHS ............................................................................................ 121

V1.04/EN/00561071 [Thyristor Power Switch TYA 201] 7
1 Introduction
1.1 Preface
Read this operating manual before putting the device into service.
This operating manual is valid from device software version [256.02.01].
Keep the operating manual in a place that is accessible to all users at all times.
Your comments are appreciated and may assist us in improving this operating
manual.
Phone: [phone]
Fax: [phone]
Service hotline For technical questions
Phone support in Germany:
Phone: [phone]
Fax: [phone]
Email: [email protected]
Austria:
Phone: [phone]
Fax: [phone]
Email: [email protected]
Switzerland:
Phone: [phone]
Fax: [phone]
Email: [email protected]
A
The power controller produces the power that is needed at the analog input or
in manual mode. Safety systems independent of the power controller must be
installed. They should safely switch off the subsequent heating process in the
event of excess temperatures.
A
The power controller may only be operated using original JUMO semiconduc-
tor fuses.
In the event of replacement, please check that the correct spare part has been
used.
H
All necessary settings are described in this operating manual.
Manipulations not described in the operating manual or expressly forbidden
will jeopardize your warranty rights.
If you have any problems, please contact the nearest branch office or the head
office.

1 Introduction
8 V1.04/EN/00561071 [Thyristor Power Switch TYA 201]
1.2 Typographical conventions
1.2.1 Warning symbols
Caution
Warning
ESD
Dangerous volt-
age
Hot
surface,
fire hazard
E
When accessing the inner parts of the device and returning device plug-in
units, modules, or components, please observe the regulations according to
DIN EN 61340-5-1 and DIN EN 61340-5-2 "Protection of electronic devices
from electrostatic phenomena". Use only ESD packaging for shipment.
Please note that we cannot accept any liability for damage caused by ESD.
ESD=Electrostatic Discharge
V
This character is used if personal injury may result from failure to
follow instructions correctly or not at all!
A
This symbol is used when damage to devices or data may result
from failure to follow instructions correctly or not at all!
E
This character is used if precautionary measures must be taken
when handling electrostatically sensitive components.
This symbol is used if dangerous voltages will cause an electric shock
in the event of contact with live parts.
This symbol is used if burns can result from touching a hot surface.
Do not install any heat-sensitive components or devices close to the
power controller.