S&C 6800 Series User manual

S&C 6800 Series Automatic Switch Controls with
IntelliTeam® SG Automatic Restoration System
Instruction Sheet 1045-510
©S&C Electric Company 2011-2017, all rights reserved
August 28, 2017
Section Page
Introduction
Qualified Persons ..............................2
Read this Instruction Sheet.......................2
Retain this Instruction Sheet......................2
Proper Application..............................2
Special Warranty Provisions ......................2
Safety Information
Understanding Safety-Alert Messages ..............4
Following Safety Instructions .....................4
Replacement Instructions and Labels...............4
Safety Precautions.............................5
Installation
Applicable Software ............................6
Planning Your IntelliTeam SG System...............7
Suggested Team Setup Procedure .................7
IntelliTeam SG System Setup ....................10
Pre-Installation Checklist........................13
Sensor Phase Adapter Harness ..................16
GPS Option..................................18
Wi-Fi Option .................................19
Communication Connections ....................21
Optional In-Shop Setup ........................21
Installation Steps .............................22
Install the Enclosure and Connect Wiring ...........22
Connect the Battery ...........................26
Check Input Connections .......................28
Add Ac Power and Test .........................29
Check Communication Equipment ................32
Put the Control Into Local/Non-Automatic Service ....32
Installation Diagrams .........................33
Table of Contents
Installation
Section Page
NOTICE
The latest 6800 Series Automatic Switch Control instruction sheets are posted as PDF files at sandc.com/
en/support/product-literature/. 6800 Series software (all revisions) can be downloaded at sandc.com/en/
support/sc-customer-portal/. If you need assistance, please contact sandc.com/en/support/technical-sup-
port/ or call our 24/7 support center at [phone].

2 S&C Instruction Sheet 1045-510
Introduction
WARNING
The equipment covered by this publication must be installed, operated, and main-
tained by qualified persons who are knowledgeable in the installation, operation, and
maintenance of overhead electric power distribution equipment along with the associated
hazards.
A qualified person is one who is trained and competent in:
• The skills and techniques necessary to distinguish exposed live parts from nonlive
parts of electrical equipment
• The skills and techniques necessary to determine the proper approach distances cor-
responding to the voltages to which the qualified person will be exposed
• The proper use of the special precautionary techniques, personal protective
equipment, insulating and shielding materials, and insulated tools for working on or
near exposed energized parts of electrical equipment
These instructions are intended only for such qualified persons. They are not intended
to be a substitute for adequate training and experience in safety procedures for this type
of equipment.
NOTICE
Read this instruction sheet thoroughly and carefully before installing or operating your
S&C 6800 Series Automatic Switch Control. Familiarize yourself with the Safety Informa-
tion on page 4 and Safety Precautions on page 5. The latest version of this publication is
available online in PDF format at sandc.com/en/support/product-literature/.
This instruction sheet is a permanent part of your S&C 6800 Series Automatic Switch
Control. Designate a location where you can easily retrieve and refer to this publication.
WARNING
The equipment in this publication must be selected for a specific application.The applica-
tion must be within the ratings furnished for the selected equipment.
The standard warranty contained in S&C’s standard conditions of sale, as set forth in Price
Sheets 150 and 181, applies to the S&C 6800 Series Automatic Switch Control, except that the
rst paragraph of the said warranty is replaced by the following:
(1) General: The seller warrants to the immediate purchaser or end user for a period of
10 years from the date of shipment that the equipment delivered will be of the kind and quality
specified in the contract description and will be free of defects of workmanship and material.
Should any failure to conform to this warranty appear under proper and normal use within
10 years after the date of shipment, the seller agrees, upon prompt notification thereof and
confirmation that the equipment has been stored, installed, operated, inspected, and main-
tained in accordance with the recommendations of the seller and standard industry practice, to
correct the nonconformity either by repairing any damaged or defective parts of the equipment
or (at the seller’s option) by shipment of necessary replacement parts. The seller’s warranty
does not apply to any equipment that has been disassembled, repaired, or altered by anyone
other than the seller. This limited warranty is granted only to the immediate purchaser or,
if the equipment is purchased by a third party for installation in third-party equipment, the
end user of the equipment. The seller’s duty to perform under any warranty may be delayed,
at the seller’s sole option, until the seller has been paid in full for all goods purchased by the
immediate purchaser. No such delay shall extend the warranty period.
Qualified Persons
Read this
Instruction Sheet
Retain this
Instruction Sheet
Proper Application
Special Warranty
Provisions

S&C Instruction Sheet 1045-510 3
Introduction
Replacement parts provided by the seller or repairs performed by the seller under the
warranty for the original equipment will be covered by the above special warranty provision
for its duration. Replacement parts purchased separately will be covered by the above special
warranty provision.
For equipment/services packages, the seller warrants for a period of one year after commis-
sioning that the 6800 Series Automatic Switch Control will provide automatic fault isolation
and system reconfiguration per agreed-upon service levels. The remedy shall be additional
system analysis and reconfiguration of the IntelliTeam® SG Automatic Restoration System
until the desired result is achieved.
Warranty of the S&C 6800 Series Automatic Switch Control is contingent upon the instal-
lation, configuration, and use of the control or software in accordance with S&C’s applicable
instruction sheets.
This warranty does not apply to major components not of S&C manufacture, such as
batteries and communication devices. However, S&C will assign to the immediate purchaser
or end user all manufacturer’s warranties that apply to such major components.
Warranty of equipment/services packages is contingent upon receipt of adequate informa-
tion on the user’s distribution system, sufficiently detailed to prepare a technical analysis.
The seller is not liable if an act of nature or parties beyond S&C’s control negatively impact
performance of equipment/services packages; for example, new construction that impedes
radio communication, or changes to the distribution system that impact protection systems,
available fault currents, or system-loading characteristics.

4 S&C Instruction Sheet 1045-510
Safety Information
Understanding
Safety-Alert Messages
Following
Safety Instructions
Replacement
Instructions and
Labels
Several types of safety-alert messages may appear throughout this instruction sheet on labels
attached to the S&C 6800 Series Automatic Switch Control. Familiarize yourself with these
types of messages and the importance of these various signal words:
DANGER
“DANGER” identifies the most serious and immediate hazards that will likely result in
serious personal injury or death if instructions, including recommended precautions, are
not followed.
ÇWARNING
“WARNING” identifies hazards or unsafe practices that can result in serious personal
injury or death if instructions, including recommended precautions, are not followed.
ÇCAUTION
“CAUTION” identifies hazards or unsafe practices that can result in minor personal injury
if instructions, including recommended precautions, are not followed.
NOTICE
“NOTICE” identifies important procedures or requirements that can result in product or
property damage if instructions are not followed.
If you do not understand any portion of this instruction sheet and need assistance,
contact your nearest S&C Sales Office or S&C Authorized Distributor. Their tele-
phone numbers are listed on S&C’s website sandc.com, or call S&C Headquarters
at [phone]; in Canada, call S&C Electric Canada Ltd. at [phone].
NOTICE
Read this instruction sheet thoroughly and carefully
before installing or operating your S&C 6800 Series
Automatic Switch Control.
If you need additional copies of this instruction sheet, contact your nearest S&C Sales Ofce,
S&C Authorized Distributor, S&C Headquarters, or S&C Electric Canada Ltd.
It is important that any missing, damaged, or faded labels on the equipment be replaced
immediately. Replacement labels are available by contacting your nearest S&C Sales Office,
S&C Authorized Distributor, S&C Headquarters, or S&C Electric Canada Ltd.

S&C Instruction Sheet 1045-510 5
DANGER
The S&C 6800 Series Automatic Switch Control line voltage input range is 93 to 276
Vac. Failure to observe the precautions below will result in serious personal injury
or death.
Some of these precautions may differ from your company’s operating procedures and
rules. Where a discrepancy exists, follow your company’s operating procedures and rules.
1. QUALIFIED PERSONS.Access to the 6800 Series
Automatic Switch Control must be restricted only to
Qualified Persons.
2. SAFETY PROCEDURES. Always follow safe operating
procedures and rules. Always maintain proper clearance
from energized components.
3. PERSONAL PROTECTIVE EQUIPMENT. Always use
suitable protective equipment; such as rubber gloves,
rubber mats, hard hats, safety glasses, arc-flash
clothing,and fall protection,in accordance with safe operating
procedures and rules.
4. SAFETY LABELS AND TAGS. Do not remove or
obscure any of the “DANGER,” “WARNING,” “CAUTION,” or
“NOTICE” labels and tags. Remove tags ONLY if instructed
to do so.
5. MAINTAINING PROPER CLEARANCE.Always
maintain proper clearance from energized components.
Safety Precautions

6 S&C Instruction Sheet 1045-510
Installation
ÇWARNING
Serious risk of personal injury or death may result from contact with electric
distribution equipment when electrical isolation and grounding procedures are
not followed. The equipment described in this document must be operated and main-
tained by qualified persons who are thoroughly trained and understand any hazards that
may be involved. This document is written only for such qualified persons and is not a
substitute for adequate training and experience in safety procedures for accessing high-
voltage equipment.
ÇWARNING
These instructions do not replace the need for utility operation standards. Any conflict
between the information in this document and utility practices should be reviewed by
appropriate utility personnel and a decision made as to the correct procedures to follow.
The S&C 6800 Series Automatic Switch Control is connected to switchgear operating at
primary voltage levels. High voltage may be present in the wiring to the switch control
or the switch control itself during certain failures of the switchgear wiring or grounding
system, or due to a failure of the switch itself. For this reason, access to the switch control
should be treated with the same safety precautions that would be applied when access-
ing other high-voltage lines and equipment. Follow all locally approved safety procedures
when working on or around this switch control.
Before attempting to access an existing switch installation, check carefully for visible or
audible signs of electrical or physical malfunction (do this before touching or operating
the switch control or any other part of the installation). These warning signs include such
things as smoke, fire, open fuses, crackling noises, loud buzzing, etc. If a malfunction
is suspected, treat all components of the installation, including the switch control and
associated mounting hardware, as if they were elevated to primary (high) voltage.
Whenever you are manually reconfiguring the circuit (for example, during repairs), follow
your company’s operating procedures to disable automatic operation of the IntelliTeam
SG system. This prevents any unexpected operation of a team member.
You can disable the IntelliTeam SG system by pressing the Automatic Restoration
CHANGE faceplate button to select the Prohibited state on the faceplate of any active
6800 Series team member of the team you want to disable.
Applicable Software This instruction sheet is used with SG6801Installer-7.1.x and SG6802-3Installer-7.1.x.
The “x” can indicate any number from 0 to 255. Other related software component version
information is found on the Setup>General>Revisions screen.
For questions regarding the applicability of information in this chapter to future software
releases, please contact S&C Electric Company.

S&C Instruction Sheet 1045-510 7
Installation
Planning Your
IntelliTeam SG System
The IntelliTeam SG system lets teams of controls work together to isolate faults and restore
service. Whether your team consists of a few switches on a single feeder or a complex
conguration with multiple alternate sources, we recommend mapping out the team(s) and
gathering all necessary information before installing hardware in the eld.
When you configure a switch control and team for normal operation, you carry out a series
of steps, which are shown in the flowcharts.
The values you enter on each setup screen depend on your electrical distribution system
and details specific to each individual switch.
Figures 1, 2, and 3 show the normal order for setting up an IntelliTeam II/SG system, which
includes this switch control.
NOTICE
The IntelliTeam® SG Automatic Restoration System requires each device used in the
system to have a registered designer slot. S&C IntelliTeam® Designer software must
be used to configure the system and push the Netlist to all IntelliTeam SG controls.
The IntelliTeam SG System cannot be configured by making entries on the IntelliTeam
SG configuration screens. See Instruction Sheet 1044-570, “S&C IntelliTeam® Designer:
User’s Guide.”
NOTICE
These flowcharts assume that the team consists entirely of S&C 6800 Series
Switch Controls. If your team includes other types of controls or IntelliRupter®
PulseCloser® Fault Interrupters, some of the steps may be slightly different.
Suggested Team
Setup Procedure
Figure 1. Suggested Team Setup—Phase 1.
Team Installation/Setup
Phase 1
Assign each team member a unique
DNP/RTU address.
S TA RT
Go to Phase 2
(see next page)
Plan the layout of the sources,
switches, and the line sections
that will be part of your
IntelliTeam SG system.
Plan the communication system
for peer-to-peer transmission
and for data interchange with
the SCADA master station,
if one is used.
Name the teams (16 characters
maximum). Assign team number
designations: Team 1 to 8
as needed for the Restoration
Setup Team screens.
Inspect the received equipment for
damage or missing parts.
Order necessary comm equipment.
Collect the information needed
to set up communication equipment
and team member software.

8 S&C Instruction Sheet 1045-510
Installation
Figure 2. Suggested Team Setup—Phase 2.
Team Installation/Setup
Phase 2
Install and configure the repeater radio.
(See the documentation for your
communication equipment.)
Go to the installation location
of the next team member.
Start here after you
have completed Phase 1
Program all DNP radios
in the shop.
Make sure all radios communicate.
Go to the site of the
first team member.
Install the switch control hardware.
Install the communication hardware.
(Installation Instructions)
Start IntelliLink software and establish
communication between the team
member and your computer.
(Setup Instructions)
Use IntelliLink software to enter
all setup parameters, including the
“DNP/RTU Address.”
(Setup Instructions)
Is a
repeater
radio required
between this team
member and the
next?
If desired, save a snapshot.
(Operating Instructions)
On the faceplate,
enable Automatic Operation
and toggle SCADA Control to
the Remote setting.
Have you
already installed
and set up
all other team
controls?
Go to Phase 3
(see next page)

S&C Instruction Sheet 1045-510 9
Installation
Figure 3. Suggested Team Setup—Phase 3.
Team Installation/Setup
Phase 3
Fix any other problems
on the line section.
Connect to the
switch control for
the next team(s)
via DNP or optional
IntelliLink® Remote
Setup Software.
Is this the
last team that
needs to be
checked?
Is
each
team where this
control is a member
ready for
transfer?
Make sure all switches are
in their normal configuration.
Correct any communication
problems. (See the
documentation for your
communication equipment.)
Start here after you
have completed Phase 2

10 S&C Instruction Sheet 1045-510
Installation
S&C IntelliTeam Designer software can be used to automatically create an IntelliTeam SG
system and propagate conguration information to the team controls. See Instruction Sheet
1044-570, “S&C IntelliTeam® Designer: User’s Guide,” for more information.
If you need to manually configure an IntelliTeam SG system, follow these instructions:
STEP 1. Create a layout of the source(s), switches, and line segments that will include teams.
You can use a system map or similar diagram showing source and switch locations.
STEP 2. Plan your communication system. For more information, see the manufacturer’s
documentation for your communication system.
STEP 3. Identify and name the team(s). Form teams by including all automated switches that
border each line segment. Choose a team name up to 16 characters. Also, assign team
designations for “Team 1” to Team 8,” as needed, for the Setup>Restoration>
IntelliTeam SG>Team X screens. Teams that share a team member must have
different designations.
STEP 4. Assign each team member a DNP/RTU address. Each team member requires a
unique DNP/RTU address.
Enter this information on the Setup>Restoration>IntelliTeam SG>Team
Summary screen.
STEP 5. Determine the switch/position number for each team member. Each team member
is associated with a switch/position number; for example, “Sw1” for a single overhead
switch. Pad-mounted switchgear may have more than two switches, and two switches
can constitute a team. For example, Team 1 could include switches 1 and 2, and Team
2 could include switches 2 and 3 in the same pad-mounted gear.
Enter this information on the Setup>Restoration>IntelliTeam SG>Team X
screen.
STEP 6. Note the Normally Open/Closed state for each team member.
Enter this information on the Setup>Restoration>IntelliTeam SG>Team X
screen.
IntelliTeam SG
System Setup

S&C Instruction Sheet 1045-510 11
Installation
STEP 7. Determine the normal functionality for each team member. Every switch should
have its sensors facing the normal source of the team.
There are six types of functionality for team members:
Functionality Description
Closed Switches
Source/Sub
Use this value when the normally closed source switch is the first
team member after the source/substation or is an IntelliNode™
Interface Module at the source breaker relay.
Source
Use this value for one closed switch in the team through which
the line segment receives power when the circuit is in its normal
configuration.
Load/Tie
A team may have zero, one, or multiple closed switches through which
loads on other line segments receive power. Use this value when
the switch, when closed, could be used to restore power to the line
segment indirectly from an alternate source.
Load
A team may have zero, one, or multiple closed switches through which
loads on other line segments receive power. Use this value when
the switch would not be involved when restoring power to the line
segment because the other line segments have no alternate sources.
Open Switches
Tie/Sub Use this value when the tie switch is the first team member after the
substation/source.
Tie
Use this value for zero, one, or multiple open switches in the team that
restore power to the line segment directly from an alternate source
when closed.
Enter this information on the Setup>Restoration>IntelliTeam SG>Team X
screen.
STEP 8. Determine the Return-to-Normal conguration for each team.
If desired, the team members can return the circuit to its normal configuration,
either automatically once a stable thee-phase voltage has been restored to the
faulted line segment, or on command. For teams with one or more tie switches, you
can choose Open Transition mode (the tie switch(es) open before the other team
members return the circuit to its normal configuration) or Closed Transition
mode (the team members close all of the switches and then the tie switch(es) open).
The Return-to-Normal process starts at the line segments closest to the normal
source, and then works outward.
You will enter this information on the Setup>Restoration>IntelliTeam SG>
Team X screen.

12 S&C Instruction Sheet 1045-510
Installation
STEP 9. Congure the value for the RTN Time setpoint.
Power must be restored to the faulted line segment for this amount of time (in
minutes) before the Return-to-Normal process will start. Enter this information
on the Setup>Restoration>IntelliTeam SG>Team X screen.
STEP 10. Congure the Maximum Capacity setpoint for each team member.
The maximum capacity is the amount of load on the most limited line section
(because of conductor size, switch rating, etc.) served through a team member’s
location from either direction. Each member continuously subtracts its present
load from its maximum capacity to determine its local capacity for transfer. The
smallest local capacity for transfer encountered in a particular restoration path
determines the maximum load that the involved teams can transfer, the available
capacity to transfer.
You will enter this information in the Maximum Capacity setpoint on the
Setup>Restoration>IntelliTeam SG>Team X screen.
STEP 11. Congure the alternate source sequence for each team.
Using the normal switch functionalities found in Step 7, set the sequence in which
team members will be used to restore the line segment. This is an optional step that can
be used to guide the restoration process. Regardless of whether you have configured
the alternate source sequence list, restoration will progress in the following order. If
the fault is downstream of the team, the coach will: 1) try the normal source switch;
2) use the alternate source sequence (if applicable); 3) try any tie switch(es); and 4) try
any load-tie switch(es). If the fault is upstream of the team, the coach will: 1) use the
Alternate Source Sequence (if applicable), 2) try any Tie switch(es), 3) try any
Load-Tie switch(es); and 4) try the normal source switch. Enter this information in
the Alternate Source Sequence setpoints on the Setup>Restoration>IntelliTeam
SG>Team X screen.
STEP 12. Determine whether any “contracts” are required to avoid overloading a line segment.
A bifurcated circuit acting as an alternate source for teams on both legs of the
bifurcation may become overloaded if those teams must act to restore load at close
to or exactly the same time. This overload may occur because those teams are not
directly related and do not coordinate their reconfiguration activities.
To force the coordination between these unrelated teams, set the Contract
Required setpoint to the Yes setting on the Setup>Restoration>IntelliTeam
SG>Team X screen for teams that may add load to the alternate circuit during a
reconfiguration event. The contract will prevent both teams from simultaneously
closing to use the alternate source. When team members encounter a line seg-
ment in a restoration path that requires a contract, they will communicate with all
subsequent line segments in the direction of the alternate source to ensure that the
source and line segments will not be overloaded. The first team contract to arrive
at the source would be approved if the team load would not overload the circuit.
The second arriving contract would be approved only if it would also not cause an
overload.
The extra communication transmissions required to transmit the contracts
slows down the reconfiguration process. Contracts are described in Instruction
Sheet 1045-540, “S&C 6800 Series Automatic Switch Controls with IntelliTeam®
SG Automatic Restoration System: Operation” in the “Automatic Load Transfer”
and “Contracts” sections.
STEP 13. Determine whether you need to limit the number of line segments restored by a
team.

S&C Instruction Sheet 1045-510 13
Installation
Before you install the switch control in the eld, carry out the following steps; this is best
done in the shop before you leave for the installation site:
STEP 1. Inspect the switch control for visible damage.
On receipt of the control, make sure there is no obvious damage to the switch
control enclosure or any of the internal components. Also check any switch interface
connectors included with the control. If the battery will not be used immediately,
disconnect it, store it in a cool dry place, and recharge it every 6 months or less.
STEP 2. Put a copy of the source, team, and line-segment information/drawing in the door
pocket of the control or low voltage cabinet.
For more details, see the “Planning Your IntelliTeam II System” section on page 7.
STEP 3. Locate the items that you need in order to install and set up the IntelliTeam software.
You will need the following items to install the software, set up the control, set
up the communications equipment (radio, modem, etc.), and enable team operation.
You can also use these items to diagnose certain hardware problems that can occur
during installation.
PC Computer—Microsoft® Windows® XP Service Pack 3 (or higher), an
Intel® Core™ i7 Processor with 8 GB of Ram (recommended), or a Dual-Core™
Processor with 4 GB of Ram (minimum), a wireless card (onboard or USB),
an Internet browser, and access to sandc.com. An onboard Ethernet card is
required for IntelliTeam Designer software.
Serial or USB Cable—Connects the computer to the DATA PORT on the
control. Use a straight-through cable, not a null-modem cable. The cable must be
long enough to connect to an installed 6800 Series Control. The serial connection
is RS232 with a DB9-pin connector.
NOTICE
The latest software revisions are posted at sandc.com/en/support/sc-customer-portal/
STEP 4. Make sure you have all required communication equipment (radios,
antennas, modems, etc.) for this control.
Each team member must be able to communicate with other team members—
either by radio or with a modem/cable system. Depending on the location of the
other team members, you may also need repeater radios to enable communication
between this control and the other team members. For more details, see the manu-
facturer’s documentation for your communications system.
STEP 5. Check the sensor conditioning module jumper(s).
The switch control sensor conditioning module is configured with a delta or
wye jumper. If you have three voltage sensors, the sensor conditioning module
uses one jumper. If you have six voltage sensors, such as line side sensors on
two switches in pad-mount or Vista switchgear, the sensor conditioning module
requires two jumpers.
Pre-Installation
Checklist
If you want to limit the number of line segments that a team picks up, you will
need to enable the Line Segment Limit setpoint on the Setup>Restoration>
IntelliTeam SG>Team X screen. For example, the Add 1 entry inhibits any other
line segments from being restored through a member after it restores its first line
segment.
To allow the team to pick up as many line segments as capacity allows, set this
value to the N/A entry.

14 S&C Instruction Sheet 1045-510
Installation
Figure 4. Inside of the switch control enclosure, showing jumper locations (6801 Control shown).
The Wye jumper is installed; Delta is the alternate jumper.
(b) Use the following table to nd which jumper is correct for your type of
distribution system.
3-Wires & GroundingType Use
Uni-grounded wye system Delta jumper(s)
4-Wires & GroundingType Use
Uni-grounded wye system
(Primary Neutral)
Delta jumper(s)
Multi-grounded wye system Wye jumper(s)
Delta system Phase-to-ground connected sensors are
not normally used on ungrounded delta
systems. Contact S&C for special appli-
cations.
(a) Locate the installed sensor conditioning module jumper(s) and the alternate
jumper(s). See Figure 4.

S&C Instruction Sheet 1045-510 15
Installation
NOTICE
For more information regarding safety issues for sensors connected phase to ground,
contact the sensor manufacturer.
(c) Check that the correct jumper is in place for your type of distribution system. See
Figure 5. Controls are shipped with the wye jumper installed. Make sure the side of
the jumper with more wire loops (two loops for wye, three loops for delta) is facing
toward the back of the enclosure.
Figure 5. Delta jumper and wye jumper.
(d) If you need to change jumpers, check the orientation of the installed jumper and then
carefully pull it away from the pins. Replace that jumper with the alternate
jumper. Put the removed jumper in the spare parts bag on the left side of the
enclosure interior.
STEP 6. Check the battery.
A 6800 Series Switch Control is shipped with either a Hawker/Gates Monoblock
24-Vdc or 36-Vdc battery. The battery is terminated with a connector that can be
connected only black-to-black and red-to-red.
(a) Check to make sure the battery is not cracked or leaking and that the connectors
are not damaged.
(b) Use a voltmeter to check that voltage is at least 20 volts for a 24-Vdc battery, or
35 volts for a 36-Vdc battery. Replace the battery if measured voltage is lower.
STEP 7. For controls connected to Scada-Mate® and Automated Omni-Rupter® Switches,
check the FIC cable locking collars.
Check that the collar is present and connected to the enclosure. See Figure 6.
This collar will later be locked in place around the FIC (field interface connector)
cable connection to provide tamper resistance.
Figure 6. Bottom of switch control enclosure with FIC connector.
Locking collar
Padlock
FIC (field interface connector)

16 S&C Instruction Sheet 1045-510
Installation
STEP 8. For controls connected to a Scada-Mate Switch, consider whether you may need a
16-pin/24-pin cable adapter.
S&C provides a cable for connecting the switch to the FIC on the switch control.
Early Scada-Mate Switch cables used a 16-pin connector. If retrofitting a switch
control to an older Scada-Mate Switch, you may need a 16-pin/24-pin cable adapter,
available from S&C. This is only necessary for early Scada-Mate Switches.
Sensor Phase Adapter
Harness
The standard sensor wiring connections for the 6800 Series Switch Control are:
Phase A = Pole 1, Phase B = Pole 2, and Phase C = Pole 3.
When this phase scheme does not match the switch installation, sensor phase adapters can
be ordered to change the phase/pole assignments. When sensor phase adapters are installed,
the sensor calibration ratios must be entered on the Setup>General>Sensor Cfg screen.
For example, if the C-B-A adapters are used, the calibration ratios for current phase and
magnitude, and voltage phase and magnitude must be entered differently for the listed pole.
Pole 3 must be entered in the Pole 1 column, Pole 1 ratios must be entered in the Pole 3 column.
Pole 2 does not require a change.
Table 1. Phase Assignment for the Sensor Phase Adapters.
Phase Arrangement Pole 1 Pole 2 Pole 3
A-B-C (standard) Pole 1 Pole 2 Pole 3
A-C-B adapter Pole 1 Pole 3 Pole 2
B-A-C adapter Pole 2 Pole 1 Pole 3
B-C-A adapter Pole 2 Pole 3 Pole 1
C-B-A adapter Pole 3 Pole 2 Pole 1
C-A-B adapter Pole 3 Pole 1 Pole 2
The optional harnesses can be ordered for S&C Electric Company:
Table 2. Current Phase Change Harnesses.
Phase Arrangement Catalog Number
C-B-A adapter 007-001351-01
B-A-C adapter 007-001351-02
A-C-B adapter 007-001351-03
B-C-A adapter 007-001351-04
C-A-B adapter 007-001351-05
Table 3. Voltage Phase Change Harnesses.
Phase Arrangement Catalog Number
C-B-A adapter 007-001352-01
B-A-C adapter 007-001352-02
A-C-B adapter 007-001352-03
B-C-A adapter 007-001352-04
C-A-B adapter 007-001352-05

S&C Instruction Sheet 1045-510 17
Installation
Figure 7. Installed current and voltage phase-adapter harnesses.
Current phase adapter
Voltage phase adapter
The sensor phase change harnesses can be easily installed in an existing 6800 Series
Control, by following these steps:
ÇCAUTION
Observe electrostatic precautions when working inside the 6800 Series Switch Control
enclosure, because the printed circuit boards contain electrostatic sensivite components.
STEP 1. Remove ac and battery power from the switch control.
STEP 2. If the control is sensor powered, unplug the FIC on the bottom of the control.
STEP 3. If needed, cut the cable tie on the sensor plug to allow addtion of the harness.
STEP 4. Insert the current phase adapter between the current sensor input cable and plug 20.
See Figure 7. The plugs cannot be installed incorrectly at this location.
STEP 5. Insert the voltage phase adapter between the voltage sensor input cable and jack J7
on the PCB. See Figure 7. The plugs cannot be installed incorrectly at this location.
STEP 6. If you disconnected the FIC, reconnect it.
STEP 7. Restore battery and ac power to the switch control.

18 S&C Instruction Sheet 1045-510
Installation
GPS Option The optional GPS board is mounted on the display side of the processor board and
covered by the shield on the back of the control-panel door. The GPS antenna connection is
located at the top of the right side of the shield, see Figures 8 and 9.
Figure 8. The GPS antenna connection is inside the top port on the hinge side of the
processor-board shield.
Figure 9. Processor and GPS antenna connector locations.
Power input
X-Bus data cable
GPS antenna
Test connections

S&C Instruction Sheet 1045-510 19
Installation
Wi-Fi Option In a 6801 enclosure, the Wi-Fi transceiver is mounted on the comm plate (Figures 10 and
14), but if there is a gateway communication option, the Wi-Fi transceiver is mounted
to the enclosure. In pad-mounted gear, the Wi-Fi transceiver is mounted on the Comm
Plate. See Figure 11 and Figure 14 on page 20. For a pole-mounted enclosure, the Wi-Fi
antenna is mounted on the bottom, and for pad-mounted gear a dual GPS/Wi-Fi antenna
is installed on the top of the low-voltage enclosure. See Figure 12 on page 20. The Wi-Fi
transceiver communicates to the serial port on the control panel. See Figure 13 on
page 20.
Figure 10. The Wi-Fi transceiver is connected to the same power supply as the processor board
and communicates to the front panel serial connector.
Figure 11. In pad-mounted gear, the Wi-Fi transceiver is mounted to the comm plate in the low-
voltage enclosure.

20 S&C Instruction Sheet 1045-510
Installation
Figure 12. The left antenna is used by the SCADA radio. The dual antenna for both GPS and Wi-Fi
is located at the right on this pad-mounted gear enclosure.
Figure 13.The Wi-Fi transceiver connects to the serial port on the control panel.
Figure 14. Connections to the Wi-Fi transceiver board; other jacks are not used.
Power and data connector
Connect Wi-Fi antenna
to the jack on right
To SpeedNet™ Radio
serial port0for radio
configuration over
Wi-Fi
Not used with
6800 Control